| | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | private Short getWorkMode(Short locType1, Integer bay) { |
| | | if (locType1 == 2) { |
| | | return (short) 3; |
| | | } else if (locType1 == 5) { |
| | | return (short) 3; |
| | | } else { |
| | | if (bay == 5) { |
| | | return (short) 1; |
| | | } else { |
| | | return (short) 2; |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | // 获取入库站信息 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | //System.out.println(staProtocol); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.info("errmsg: " + errMsg); |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo((short) 9999); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg, (short) 9999); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发1:" + 9999 + "," + inSta.getBackSta()); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | String barcode11 = barcodeThread.getBarcode(); |
| | | if (Cools.isEmpty(barcode11)) { |
| | | if (staProtocol.isAutoing() && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 9999 && staProtocol.isPakMk() && staProtocol.getStamp() == 2) { |
| | | staProtocol.setStamp(3); |
| | | News.info("" + mark + " - 7" + " - 扫码失败2 ===>> {}号条码扫描器检测条码信息:{},站点:{}", inSta.getBarcode(), barcode11, inSta.getStaNo()); |
| | | staProtocol.setWorkNo((short) 9989); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) |
| | | && staProtocol.isPakMk() && staProtocol.getStamp() >= 2 && staProtocol.getStamp() != 3) {// && !Cools.isEmpty(barcode)) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | // try { |
| | | // Thread.sleep(300); |
| | | // }catch (Exception e){} |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) && staProtocol.isPakMk() && staProtocol.getStamp() >= 2 && staProtocol.getStamp() != 3) {// && !Cools.isEmpty(barcode)) { |
| | | News.warn("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | News.info("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | News.infoNoLog("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || barcode.equals("00000000") || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | //过滤判断,防止拣料再入库货物,经过入库站再入库时,被退回到退库站 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStepBarcode(barcode); |
| | | if (wrkMast1 != null) { |
| | | if (wrkMast1.getIoType() == 103 || wrkMast1.getIoType() == 107 || wrkMast1.getIoType() == 104) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStepBarcode(barcode); |
| | | if (wrkMast != null && wrkMast.getWrkSts() == 2) { |
| | | int wrkNo1 = basDevpService.count(new QueryWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | if (wrkNo1 != 0) { |
| | | News.error(barcode + "条码已存在状态为( 2.设备上走 )的数据,请查看WCS输送线界面,工作号={}", wrkMast.getWrkNo()); |
| | | if (ledThread != null) { |
| | | News.error(":扫码失败,请重试"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, barcode + "条码已存在状态为( 2.设备上走 )的任务,工作号=" + wrkMast.getWrkNo())); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | if (wrkMast != null) { |
| | | News.error("" + mark + " - 4" + " - 工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(Short.parseShort(wrkMast.getWrkNo() + "")); |
| | | staProtocol.setStaNo(Short.parseShort(wrkMast.getStaNo() + "")); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.info("输送线下发(存在设备上走的工作档,直接下发!)):" + wrkMast.getWrkNo() + "," + wrkMast.getStaNo()); |
| | | |
| | | ledThread.errorReset(); |
| | | log.info("组托请求后LED错误清除"); |
| | | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | News.error(":更新plc站点信息失败"); |
| | | log.error("输送线下发(存在设备上走的工作档,直接下发!)==>更新plc站点信息失败"); |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | continue; |
| | | } |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "工作档已存在该条码号===>>" + barcode; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | } |
| | | WrkMast checkPick = wrkMastMapper.selectOne(new QueryWrapper<WrkMast>() |
| | | .eq("barcode", barcode) |
| | | .in("io_type", 107, 103, 57)); |
| | | if (!Cools.isEmpty(checkPick)) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | if (inSta.getStaNo() == 102) { |
| | | param.setLocType2((short) 3); |
| | | } else if (inSta.getStaNo() == 211 || inSta.getStaNo() == 104) { |
| | | param.setLocType1((short) 5); |
| | | param.setLocType2((short) 4); |
| | | } else if (inSta.getStaNo() == 201) { |
| | | param.setLocType2((short) 4); |
| | | } |
| | | String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/pakin/loc/v1").setJson(JSON.toJSONString(param)).build().doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | } |
| | | |
| | | } |
| | |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk() + "、入库印记:" + staProtocol.getStamp()); |
| | | } |
| | | } |
| | | } |
| | |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | String barcode = ""; |
| | | if (barcodeThread == null && staProtocol.getSiteId() != 104) { |
| | | continue; |
| | | } else if (staProtocol.getSiteId() == 104) { |
| | | if (staProtocol.getWorkNo() == 9996) { |
| | | // 获取到拣料任务的托盘码 |
| | | WrkMast wrkMast = wrkMastMapper.selectOne(new QueryWrapper<WrkMast>().eq("wrk_sts", 14).eq("io_type", 103).eq("source_sta_no", 104)); |
| | | if (wrkMast != null) { |
| | | barcode = wrkMast.getBarcode(); |
| | | } |
| | | } |
| | | } else { |
| | | barcode = barcodeThread.getBarcode(); |
| | | } |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.info("errmsg: " + errMsg); |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errMsg)); |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo((short) 9999); |
| | | News.info("{}入库回退:{},任务号:{}", pickSta.getStaNo(), errMsg, (short) 9999); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发1:" + 9999 + "," + pickSta.getBackSta()); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | News.info("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | News.infoNoLog("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStepBarcode(barcode); |
| | | if (!(wrkMast1 != null && wrkMast1.getWrkSts() == 2 && wrkMast1.getIoType() == 53)) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } else { |
| | | wrkMast1.setIoType(103); |
| | | wrkMast = wrkMast1; |
| | | } |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | // log.error("{}号任务数据异常!", wrkMast.getWrkNo()); |
| | | // } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new QueryWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | |
| | | Wrapper<StaDesc> wrapper = new QueryWrapper<StaDesc>().eq("type_no", wrkMast.getIoType() - 50).eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.getOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | News.error("" + mark + " - 2" + " - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | staProtocol.setWorkNo((short) 9989); |
| | | staProtocol.setWorkNo((short) 9999); |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue() - (short) 1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + pickSta.getBackSta().shortValue() + "站点"; |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | } |
| | |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | CrnStatusType statusType = crnProtocol.getStatusType(); |
| | | CrnStatusType statusTypeTwo = crnProtocol.getStatusTypeTwo(); |
| | | Boolean wait = false; |
| | | if (statusType == CrnStatusType.WAITING_ONE || statusTypeTwo == CrnStatusType.WAITING_TWO || (statusType == CrnStatusType.WAITING_All && statusTypeTwo == CrnStatusType.WAITING_All)) { |
| | | wait = true; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) && wait && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | if (statusType == CrnStatusType.WAITING_ONE) { |
| | | crnThread.setResetFlag(true); |
| | | } else if (statusTypeTwo == CrnStatusType.WAITING_TWO) { |
| | | crnThread.setResetFlagTwo(true); |
| | | } else if (statusTypeTwo == CrnStatusType.WAITING_All) { |
| | | crnThread.setResetFlag(true); |
| | | crnThread.setResetFlagTwo(true); |
| | | } |
| | | } else { |
| | | News.error("" + mark + " - 1" + " - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" |
| | | + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO |
| | | + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | + "、货叉位置:" + crnProtocol.forkPosType + "==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | News.errorNoLog("" + mark + " - 6" + " - 堆垛机信息不符合入库条件!!!" + " 堆垛机状态:" + crnProtocol.modeType + "==自动AUTO:" + CrnModeType.AUTO + "、堆垛机任务号:" + crnProtocol.getTaskNo() + "==工作档任务号:" + wrkMast.getWrkNo().shortValue() + "、状态枚举:" + crnProtocol.statusType + "==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING_ONE + "、货叉位置:" + crnProtocol.forkPosType + "==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } |
| | | |
| | | } |
| | |
| | | // if(crnThread.isBackHpFlag()){ |
| | | // continue; |
| | | // } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行堆垛机入出库作业下发"); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | |
| | | // News.infoNoLog(""+mark+" - 1"+" - 7"+" - 堆垛机控制过滤:堆垛机是否空闲={},任务号={}", crnProtocol.getStatusType(),crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc, mark); |
| | | moveLocForDeepLoc(slave, shallowLoc, mark, wrkMast.getTenant()); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | |
| | | } |
| | | } |
| | | } |
| | | News.warnNoLog("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue() |
| | | , locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue()); |
| | | News.warnNoLog("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue(), locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | Short workMode = getWorkMode(locMast.getLocType1(), locMast.getBay1()); |
| | | if (workMode == 2) { |
| | | //CrnTaskModeType该枚举类无效,只有1代表工位,2代表工位2,3双工位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKOUT); |
| | | crnCommand.setSourcePosXTwo(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosYTwo(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZTwo(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosXTwo(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosYTwo(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZTwo(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (crnStn.getStaNo() == 202) { |
| | | crnCommand.setSourcePosYTwo((short) 6); // 源库位列 |
| | | } |
| | | } else { |
| | | if (workMode == 1) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKIN); |
| | | } else if (workMode == 3) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); |
| | | } |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (workMode == 1 && crnStn.getStaNo() == 202) { |
| | | crnCommand.setSourcePosY((short) 6); // 源库位列 |
| | | } |
| | | } |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 1" + " - 16" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | // Thread.sleep(500); |
| | | // }catch(Exception ignore){} |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc, mark); |
| | | moveLocForDeepLoc(slave, shallowLoc, mark, wrkMast.getTenant()); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | |
| | | // return; |
| | | } |
| | | |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue(), crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()); |
| | | |
| | | String locNo = sourceSta.getLocNo(); |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.getById(sourceSta.getLocNo()); |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | Short workMode = getWorkMode(sta.getLocType1(), sourceSta.getBay1()); |
| | | if (workMode == 2) { |
| | | //CrnTaskModeType该枚举类无效,只有1代表工位,2代表工位2,3双工位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKOUT); |
| | | crnCommand.setSourcePosXTwo(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosYTwo(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZTwo(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosXTwo(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosYTwo(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZTwo(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (crnStn.getStaNo() == 202) { |
| | | crnCommand.setDestinationPosYTwo((short) 6); // 源库位列 |
| | | } |
| | | } else { |
| | | if (workMode == 1) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKIN); |
| | | } else if (workMode == 3) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); |
| | | } |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (workMode == 1 && crnStn.getStaNo() == 202) { |
| | | crnCommand.setDestinationPosY((short) 6); // 源库位列 |
| | | } |
| | | } |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | return; |
| | | } |
| | | |
| | | News.warnNoLog("" + mark + " - 3" + " - 3" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , sta.getRow1().shortValue(), sta.getBay1().shortValue(), sta.getLev1().shortValue()); |
| | | News.warnNoLog("" + mark + " - 3" + " - 3" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue(), sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue(), sta.getRow1().shortValue(), sta.getBay1().shortValue(), sta.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | Short workMode = getWorkMode(sta.getLocType1(), sourceSta.getBay1()); |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | if (workMode == 2) { |
| | | //CrnTaskModeType该枚举类无效,只有1代表工位,2代表工位2,3双工位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKOUT); |
| | | crnCommand.setSourcePosXTwo(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosYTwo(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZTwo(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosXTwo(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosYTwo(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZTwo(sta.getLev1().shortValue()); // 目标库位层 |
| | | } else { |
| | | if (workMode == 1) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.PAKIN); |
| | | } else if (workMode == 3) { |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); |
| | | } |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | } |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 3" + " - 4" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作"); |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error("" + mark + " - 1" + " - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | |
| | | CrnStatusType statusType = crnProtocol.getStatusType(); |
| | | CrnStatusType statusTypeTwo = crnProtocol.getStatusTypeTwo(); |
| | | boolean wait = false; |
| | | if (statusType == CrnStatusType.WAITING_ONE || statusTypeTwo == CrnStatusType.WAITING_TWO || (statusType == CrnStatusType.WAITING_All && statusTypeTwo == CrnStatusType.WAITING_All)) { |
| | | wait = true; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (wait && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作"); |
| | | // if (crnProtocol.getTaskNo() == 9999) { |
| | | // // 堆垛机复位 |
| | | // if (statusType == CrnStatusType.WAITING_ONE) { |
| | | // crnThread.setResetFlag(true); |
| | | // } else if (statusTypeTwo == CrnStatusType.WAITING_TWO) { |
| | | // crnThread.setResetFlagTwo(true); |
| | | // } else { |
| | | // crnThread.setResetFlag(true); |
| | | // crnThread.setResetFlagTwo(true); |
| | | // } |
| | | // } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error("" + mark + " - 1" + " - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | //TODO |
| | | News.info("状态不对,状态={},工作号={}", wrkMast.getWrkSts(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | News.info("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | if (statusType == CrnStatusType.WAITING_ONE) { |
| | | crnThread.setResetFlag(true); |
| | | } else if (statusTypeTwo == CrnStatusType.WAITING_TWO) { |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | crnThread.setResetFlag(true); |
| | | crnThread.setResetFlagTwo(true); |
| | | } |
| | | } else { |
| | | News.error("" + mark + " - 2" + " - 修改成功后复位堆垛机 失败!!,堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | } |
| | | } |
| | | |
| | | //} |
| | | } |
| | | News.infoNoLog("" + mark + " - 0" + " - 对工作档的完成操作执行完成"); |
| | | } |
| | |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | BasErrLog basErrLog = new BasErrLog(null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | BasErrLog basErrLog = new BasErrLog(null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | LedThread ledThread = null; |
| | | if (!Cools.isEmpty(emptyInSta.getLed())) { |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.info("errmsg: " + errMsg); |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errMsg)); |
| | | if (!staProtocol.isLoading()) { |
| | | continue; |
| | | } |
| | | // if (!staProtocol.isPakMk()) { |
| | | // continue; |
| | | // } |
| | | staProtocol.setWorkNo((short) 9999); |
| | | News.info("{}入库回退:{},任务号:{}", emptyInSta.getStaNo(), errMsg, (short) 9999); |
| | | staProtocol.setStaNo(emptyInSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发1:" + 9999 + "," + emptyInSta.getBackSta()); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk() && staProtocol.getStamp() >= 2) { |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk() && staProtocol.getStamp() >= 2) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | | try { |
| | |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | if (emptyInSta.getStaNo() == 102) { |
| | | param.setLocType2((short) 3); |
| | | } else if (emptyInSta.getStaNo() == 211) { |
| | | } else if (emptyInSta.getStaNo() == 211 || emptyInSta.getStaNo() == 104) { |
| | | param.setLocType1((short) 5); |
| | | param.setLocType2((short) 4); |
| | | } else if (emptyInSta.getStaNo() == 201) { |
| | | param.setLocType2((short) 4); |
| | | } |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | String response = new HttpHandler.Builder().setUri(wmsUrl).setPath("/rpc/pakin/loc/v1").setJson(JSON.toJSONString(param)).build().doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 4" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() |
| | | + "、锁定标记" + staProtocol.isPakMk()); |
| | | News.errorNoLog("" + mark + " - 4" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isAutoing() + "、可入信号:" + staProtocol.isInEnable() + "、空板信号:" + staProtocol.isEmptyMk() + "、工作号:" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk()); |
| | | } |
| | | } |
| | | } |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc, Integer mark) { |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc, Integer mark, Long tenant) { |
| | | |
| | | try { |
| | | News.warnNoLog("" + mark + "moveLocForDeepLoc" + " - 0" + " - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getBay1(), shallowLoc.getLocType1(), shallowLoc.getLocType2()); |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | |
| | | } |
| | | } |
| | | if (null != loc) { |
| | | //调整的原因:双工位的情况,5列,只能2号工位取放,34列,只能工位1取放 |
| | | // if (shallowLoc.getLocType1() == 1) { |
| | | // if (shallowLoc.getBay1() == 5 && loc.getBay1() == 5) { |
| | | // break; |
| | | // } else if (shallowLoc.getBay1() == 3 || shallowLoc.getBay1() == 4) { |
| | | // if (loc.getBay1() == 3 || loc.getBay1() == 4) { |
| | | // break; |
| | | // } |
| | | // } |
| | | // loc = null; |
| | | // } else { |
| | | break; |
| | | // } |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getBay1(), shallowLoc.getLocType1(), shallowLoc.getLocType2()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | |
| | | } |
| | | |
| | | if (null != loc) { |
| | | // //调整的原因:双工位的情况,5列,只能2号工位取放,34列,只能工位1取放 |
| | | // if (shallowLoc.getLocType1() == 1) { |
| | | // if (shallowLoc.getBay1() == 5 && loc.getBay1() == 5) { |
| | | // break; |
| | | // } else if (shallowLoc.getBay1() == 3 || shallowLoc.getBay1() == 4) { |
| | | // if (loc.getBay1() == 3 || loc.getBay1() == 4) { |
| | | // break; |
| | | // } |
| | | // } |
| | | // loc = null; |
| | | // } else { |
| | | break; |
| | | // } |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setTenant(tenant); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | wrkDetl.setTenant(tenant); |
| | | if (!wrkDetlService.save(wrkDetl)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | throw new CoolException("保存工作档明细失败"); |
| | |
| | | // 出库切换中 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE; |
| | | } |
| | |
| | | // 出库切换中 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE; |
| | | } |
| | |
| | | |
| | | public synchronized void autoEmptyOut() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoOutSite = 12; |
| | | Integer autoOutSite = 103; |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoOutSite); |
| | | if (staProtocol == null) { |
| | |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && !staProtocol.isLoading() //无物 |
| | | && staProtocol.isOutEnable() //可出信号 |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(autoOutSite); |
| | | if (null != pakoutEmpty) { |
| | | return; |
| | | // && staProtocol.isOutEnable() //可出信号 |
| | | && staProtocol.getWorkNo() == 0) { |
| | | // WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(autoOutSite); |
| | | // if (null != pakoutEmpty) { |
| | | // return; |
| | | // } |
| | | |
| | | LocMast byId = locMastService.getById("0200405"); |
| | | if (byId != null&&byId.getLocSts().equalsIgnoreCase("D")){ |
| | | |
| | | } |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyOut/v1") |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | JSONObject data = (JSONObject) jsonObject.get("data"); |
| | | News.info((String) data.get("msg")); |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1", "", response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | |
| | | public synchronized void autoEmptyIn() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoInSite = 12; |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoInSite); |
| | | StaProtocol staProtocol = devpThread.getStation().get(103); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && staProtocol.isLoading() //有物 |
| | | && staProtocol.isInEnable() //可入信号 |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | // && staProtocol.isInEnable() //可入信号 |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() >= 9990) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | ) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto((short) 1, (short) 1, (short) 1); |
| | | Date now = new Date(); |
| | | // 生成工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | int workNo = commonService.getWorkNo(0); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setIoType(10); |
| | | wrkMast.setCrnNo(1); |
| | | wrkMast.setSourceStaNo(101); |
| | | wrkMast.setStaNo(103); |
| | | wrkMast.setLocNo("0200405"); |
| | | wrkMast.setFullPlt("N"); // 满板:N |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("Y"); // 空板 |
| | | wrkMast.setLinkMis("Y"); |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setMemo("自动空托入库"); |
| | | boolean res = wrkMastService.save(wrkMast); |
| | | |
| | | |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyIn/v1") |
| | | .setJson(JSON.toJSONString(locTypeDto)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | News.info((String) jsonObject.get("msg")); |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyIn/v1", JSON.toJSONString(locTypeDto), response); |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.getById("0200405"); |
| | | if (locMast.getLocSts().equals("O")) { |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiUser(789L); |
| | | locMast.setModiTime(now); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |