自动化立体仓库 - WCS系统
#
whycq
2023-05-12 bfc97f036688f34e7c1451d68e3f6fc242f99929
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -102,29 +102,17 @@
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                //101站有3个扫码器,当0扫码器没有数据时,获取9、10两个扫码器数据
                if((inSta.getStaNo().equals(101) || inSta.getStaNo().equals(104)) && ( "NoRead".equals(barcode) || Cools.isEmpty(barcode) )){
                    BarcodeThread barcodeThread1 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode1());
                    if (barcodeThread1 != null) {
                        barcode = barcodeThread1.getBarcode();
                    }
                    if("NoRead".equals(barcode) || Cools.isEmpty(barcode)) {
                        BarcodeThread barcodeThread2 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode2());
                        if (barcodeThread2 != null) {
                            barcode = barcodeThread2.getBarcode();
                        }
                    }
                }
                ////判断101和104是否是拣料、并板、盘点再入库
                //WrkMast wrkMast1=wrkMastMapper.selectpj(inSta.getStaNo(),barcode);
                //if((inSta.getStaNo().equals(101) || inSta.getStaNo().equals(104)) &&!Cools.isEmpty(barcode)&&!Cools.isEmpty(wrkMast1)){
                //    log.error("101或104拣料、并板、盘点再入库", wrkMast1.getWrkNo());
                //    continue;
                //}
                if (!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
@@ -155,24 +143,6 @@
                    continue;
                }
                if (inSta.getStaNo() == 104 && devpThread.ioModeOf1F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F3 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F4 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F1 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 301 && devpThread.ioModeOf3F1 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 304 && devpThread.ioModeOf3F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
@@ -224,7 +194,7 @@
                        param.setFull(staProtocol.isFull());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setPath("/rpc/ ")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
@@ -376,24 +346,6 @@
                if (inSta.getStaNo() == 101 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 301 && devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 304 && devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
@@ -447,27 +399,9 @@
                String barcode = barcodeThread.getBarcode();
                //101站有3个扫码器,当0扫码器没有数据时,获取9、10两个扫码器数据
                if((pickSta.getStaNo().equals(101) || pickSta.getStaNo().equals(104)) && ( "NoRead".equals(barcode) || Cools.isEmpty(barcode) )){
                    BarcodeThread barcodeThread1 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode1());
                    if (barcodeThread1 != null) {
                        barcode = barcodeThread1.getBarcode();
                    }
                    if("NoRead".equals(barcode) || Cools.isEmpty(barcode)) {
                        BarcodeThread barcodeThread2 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode2());
                        if (barcodeThread2 != null) {
                            barcode = barcodeThread2.getBarcode();
                        }
                    }
                }
                if (!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        continue;
//                    }
                } else {
                    continue;
                }
@@ -540,24 +474,6 @@
                                break;
                            case 103:
                                sourceStaNo = 104;
                                break;
                            case 110:
                                sourceStaNo = 111;
                                break;
                            case 113:
                                sourceStaNo = 114;
                                break;
                            case 200:
                                sourceStaNo = 201;
                                break;
                            case 203:
                                sourceStaNo = 204;
                                break;
                            case 300:
                                sourceStaNo = 301;
                                break;
                            case 303:
                                sourceStaNo = 304;
                                break;
                        }
@@ -953,24 +869,6 @@
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 110 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 113 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 200 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 203 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 300 && devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 303 && devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                // 查询站点详细信息
                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
@@ -1028,7 +926,7 @@
                            continue;
                        } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) {
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                            if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) {
                            if (null != waitWrkMast && (waitWrkMast.getWrkSts() == 4 || waitWrkMast.getWrkSts() == 5)) {
                                continue;
                            }
                        }
@@ -1440,7 +1338,7 @@
                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9990
                        && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
                    try {
@@ -1966,6 +1864,111 @@
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 堆垛机演示  ===>> 所有库位轮询
     */
    public synchronized void crnDemoOfLocMove2() {
        try {
            for (CrnSlave crn : slaveProperties.getCrn()) {
                if (!crn.getDemo()) {
                    continue;
                }   // 必须为演示状态
                CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
                CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                if (crnProtocol == null) {
                    continue;
                }
                // 只有当堆垛机空闲 并且 无任务时才继续执行
                if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                    // 获取移库工作档信息
                    WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
                    if (null != wrkMast) {
                        continue;
                    }
                    LocMast sourceLoc = locMastService.queryDemoSourceLoc1(crn.getId());
                    if (null == sourceLoc ) {
                        continue;
                    }
                    LocMast loc = locMastService.queryDemoLoc2(crn.getId(),sourceLoc.getLocType1());
                    if ( null == loc) {
                        continue;
                    }
                    String sourceLocNo = sourceLoc.getLocNo();
                    String locNo = loc.getLocNo();
                    // 获取工作号
                    int workNo = commonService.getWorkNo(0);
                    // 保存工作档
                    wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo);
                    wrkMast.setIoTime(new Date());
                    wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                    wrkMast.setIoType(11); // 入出库状态: 11.库格移载
                    wrkMast.setIoPri(13D);
                    wrkMast.setCrnNo(crn.getId());
                    wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                    wrkMast.setLocNo(locNo); // 目标库位
                    wrkMast.setFullPlt("N"); // 满板:Y
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                    wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                    wrkMast.setLinkMis("N");
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    int res = wrkMastMapper.insert(wrkMast);
                    if (res == 0) {
                        throw new CoolException("保存工作档失败");
                    }
                    // 工作档明细保存
//                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
//                for (LocDetl locDetl : locDetls) {
//                    WrkDetl wrkDetl = new WrkDetl();
//                    wrkDetl.setWrkNo(workNo);
//                    wrkDetl.setIoTime(new Date());
//                    wrkDetl.setAnfme(locDetl.getAnfme());
//                    VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
//                    wrkDetl.setAppeTime(new Date());
//                    wrkDetl.setModiTime(new Date());
//                    if (!wrkDetlService.insert(wrkDetl)) {
//                        throw new CoolException("保存工作档明细失败");
//                    }
//                }
                    // 修改源库位状态
                    if (sourceLoc.getLocSts().equals("D")) {
                        sourceLoc.setLocSts("R"); // R.出库预约
                        sourceLoc.setModiTime(new Date());
                        if (!locMastService.updateById(sourceLoc)) {
                            throw new CoolException("更新源库位状态失败");
                        }
                    } else {
                        throw new CoolException("源库位出库失败");
                    }
                    // 修改目标库位状态
                    if (loc.getLocSts().equals("O")) {
                        loc.setLocSts("S"); // S.入库预约
                        loc.setCtnKind(1);
                        loc.setModiTime(new Date());
                        if (!locMastService.updateById(loc)) {
                            throw new CoolException("更新目标库位状态失败");
                        }
                    } else {
                        throw new CoolException("移转失败");
                    }
                }
            }
        } catch (Exception e) {
            log.error("堆垛机演示  ===>> 库位移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    /**
     * 堆垛机命令下发后,异步修改工作档状态
@@ -2038,24 +2041,6 @@
                        case 104:
                            staNo = 106;
                            break;
                        case 111:
                            staNo = 112;
                            break;
                        case 114:
                            staNo = 116;
                            break;
                        case 201:
                            staNo = 202;
                            break;
                        case 204:
                            staNo = 205;
                            break;
                        case 301:
                            staNo = 302;
                            break;
                        case 304:
                            staNo = 305;
                            break;
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(staNo);
                    switch (inSta.getStaNo()) {
@@ -2093,114 +2078,6 @@
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 111: // 1F3
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F3 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 114: // 1F4
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F4 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 201: // 2F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 204: // 2F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 301: // 3F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 304: // 3F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }