| | |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.TaskOverToWms; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.*; |
| | | |
| | | /** |
| | | * 堆垛机线程 |
| | |
| | | private CrnSlave slave; |
| | | private CrnProtocol crnProtocol; |
| | | private boolean resetFlag = false; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | public static final List<Short> rowOne = new ArrayList<Short>() {{ |
| | | add((short) 1);add((short) 5);add((short) 7);add((short) 11);add((short) 15);add((short) 19); |
| | | }}; |
| | | public static final List<Short> rowTwo = new ArrayList<Short>() {{ |
| | | add((short) 2);add((short) 6);add((short) 8);add((short) 12);add((short) 16);add((short) 20); |
| | | }}; |
| | | public static final List<Short> rowThree = new ArrayList<Short>() {{ |
| | | add((short) 3);add((short) 9);add((short) 13);add((short) 17);add((short) 21); |
| | | }}; |
| | | public static final List<Short> rowFour = new ArrayList<Short>() {{ |
| | | add((short) 4);add((short) 10);add((short) 14);add((short) 18); |
| | | }}; |
| | | |
| | | |
| | | public SiemensCrnThread(CrnSlave slave) { |
| | | this.slave = slave; |
| | |
| | | break; |
| | | // 写入数据 |
| | | case 2: |
| | | write((CrnCommand) task.getData()); |
| | | write5((CrnCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | case 3: |
| | |
| | | command.setDestinationPosY((short)0); // 目标库位列 |
| | | command.setDestinationPosZ((short)0); // 目标库位层 |
| | | write(command); |
| | | break; |
| | | case 4: |
| | | writeAuto((CrnCommand) task.getData()); |
| | | break; |
| | | case 5: |
| | | write((CrnCommand) task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | |
| | | // deviceErrorService.addDeviceError("crn", slave.getId(), "堆垛机plc连接失败"); |
| | | initCrnProtocol(); |
| | | } |
| | | siemensNet.ConnectClose(); |
| | | // siemensNet.ConnectClose(); |
| | | return result; |
| | | } |
| | | |
| | |
| | | crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | // crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | // crnProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | // crnProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | // crnProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | |
| | | crnProtocol.setXDuration(siemensNet.getByteTransform().TransSingle(result.Content, 48)); |
| | | crnProtocol.setYDuration(siemensNet.getByteTransform().TransSingle(result.Content, 52)); |
| | | |
| | | // 异常 |
| | | crnProtocol.setAlarm1(0); |
| | | crnProtocol.setAlarm2(0); |
| | | crnProtocol.setAlarm3(0); |
| | | crnProtocol.setAlarm4(0); |
| | | boolean[] err1 = siemensNet.getByteTransform().TransBool(result.Content, 28, 1); // 30 |
| | | if (err1[0]) { crnProtocol.setAlarm1(1); } |
| | | if (err1[1]) { crnProtocol.setAlarm1(2); } |
| | | if (err1[2]) { crnProtocol.setAlarm1(3); } |
| | | boolean[] err2 = siemensNet.getByteTransform().TransBool(result.Content, 29, 1); // 31 |
| | | if (err2[0]) { crnProtocol.setAlarm1(4); } |
| | | if (err2[1]) { crnProtocol.setAlarm1(5); } |
| | | if (err2[2]) { crnProtocol.setAlarm1(6); } |
| | | boolean[] err3 = siemensNet.getByteTransform().TransBool(result.Content, 30, 1); // 32 |
| | | if (err3[6]) { crnProtocol.setAlarm1(7); } |
| | | if (err3[7]) { crnProtocol.setAlarm1(8); } |
| | | boolean[] err4 = siemensNet.getByteTransform().TransBool(result.Content, 31, 1); // 33 |
| | | if (err4[1]) { crnProtocol.setAlarm1(9); } |
| | | if (err4[5]) { crnProtocol.setAlarm1(10); } |
| | | if (err4[6]) { crnProtocol.setAlarm1(11); } |
| | | if (err4[7]) { crnProtocol.setAlarm1(12); } |
| | | boolean[] err5 = siemensNet.getByteTransform().TransBool(result.Content, 32, 1); // 34 |
| | | if (err5[0]) { crnProtocol.setAlarm2(13); } |
| | | if (err5[2]) { crnProtocol.setAlarm2(14); } |
| | | if (err5[3]) { crnProtocol.setAlarm2(15); } |
| | | if (err5[5]) { crnProtocol.setAlarm2(16); } |
| | | if (err5[6]) { crnProtocol.setAlarm2(17); } |
| | | if (err5[7]) { crnProtocol.setAlarm2(18); } |
| | | boolean[] err6 = siemensNet.getByteTransform().TransBool(result.Content, 33, 1); // 35 |
| | | if (err6[1]) { crnProtocol.setAlarm2(19); } |
| | | if (err6[2]) { crnProtocol.setAlarm2(20); } |
| | | if (err6[3]) { crnProtocol.setAlarm2(21); } |
| | | if (err6[4]) { crnProtocol.setAlarm2(22); } |
| | | boolean[] err7 = siemensNet.getByteTransform().TransBool(result.Content, 34, 1); // 36 |
| | | if (err7[4]) { crnProtocol.setAlarm2(23); } |
| | | if (err7[5]) { crnProtocol.setAlarm2(24); } |
| | | if (err7[6]) { crnProtocol.setAlarm2(25); } |
| | | boolean[] err8 = siemensNet.getByteTransform().TransBool(result.Content, 36, 1); // 38 |
| | | if (err8[0]) { crnProtocol.setAlarm3(26); } |
| | | if (err8[1]) { crnProtocol.setAlarm3(27); } |
| | | if (err8[2]) { crnProtocol.setAlarm3(28); } |
| | | if (err8[3]) { crnProtocol.setAlarm3(29); } |
| | | if (err8[4]) { crnProtocol.setAlarm3(30); } |
| | | if (err8[5]) { crnProtocol.setAlarm3(31); } |
| | | if (err8[6]) { crnProtocol.setAlarm3(32); } |
| | | if (err8[7]) { crnProtocol.setAlarm3(33); } |
| | | boolean[] err9 = siemensNet.getByteTransform().TransBool(result.Content, 37, 1); // 39 |
| | | if (err9[0]) { crnProtocol.setAlarm3(34); } |
| | | if (err9[1]) { crnProtocol.setAlarm3(35); } |
| | | if (err9[2]) { crnProtocol.setAlarm3(36); } |
| | | if (err9[3]) { crnProtocol.setAlarm3(37); } |
| | | if (err9[4]) { crnProtocol.setAlarm3(38); } |
| | | if (err9[5]) { crnProtocol.setAlarm3(39); } |
| | | if (err9[6]) { crnProtocol.setAlarm3(40); } |
| | | if (err9[7]) { crnProtocol.setAlarm3(41); } |
| | | boolean[] err10 = siemensNet.getByteTransform().TransBool(result.Content, 38, 1); // 40 |
| | | if (err10[0]) { crnProtocol.setAlarm3(42); } |
| | | if (err10[1]) { crnProtocol.setAlarm3(43); } |
| | | if (err10[2]) { crnProtocol.setAlarm3(44); } |
| | | if (err10[3]) { crnProtocol.setAlarm3(45); } |
| | | if (err10[4]) { crnProtocol.setAlarm3(46); } |
| | | boolean[] err11 = siemensNet.getByteTransform().TransBool(result.Content, 39, 1); // 41 |
| | | if (err11[0]) { crnProtocol.setAlarm3(47); } |
| | | if (err11[1]) { crnProtocol.setAlarm3(48); } |
| | | if (err11[2]) { crnProtocol.setAlarm3(49); } |
| | | boolean[] err12 = siemensNet.getByteTransform().TransBool(result.Content, 40, 1); // 42 |
| | | if (err12[0]) { crnProtocol.setAlarm4(50); } |
| | | if (err12[1]) { crnProtocol.setAlarm4(51); } |
| | | if (err12[2]) { crnProtocol.setAlarm4(52); } |
| | | if (err12[3]) { crnProtocol.setAlarm4(53); } |
| | | if (err12[4]) { crnProtocol.setAlarm4(54); } |
| | | if (err12[5]) { crnProtocol.setAlarm4(55); } |
| | | boolean[] err13 = siemensNet.getByteTransform().TransBool(result.Content, 41, 1); // 43 |
| | | if (err13[0]) { crnProtocol.setAlarm4(56); } |
| | | if (err13[1]) { crnProtocol.setAlarm4(57); } |
| | | if (err13[2]) { crnProtocol.setAlarm4(58); } |
| | | if (err13[3]) { crnProtocol.setAlarm4(59); } |
| | | boolean[] err14 = siemensNet.getByteTransform().TransBool(result.Content, 42, 1); // 44 |
| | | if (err14[0]) { crnProtocol.setAlarm4(60); } |
| | | if (err14[1]) { crnProtocol.setAlarm4(61); } |
| | | if (err14[2]) { crnProtocol.setAlarm4(62); } |
| | | if (err14[3]) { crnProtocol.setAlarm4(63); } |
| | | if (err14[4]) { crnProtocol.setAlarm4(64); } |
| | | if (err14[5]) { crnProtocol.setAlarm4(65); } |
| | | if (err14[6]) { crnProtocol.setAlarm4(66); } |
| | | if (err14[7]) { crnProtocol.setAlarm4(67); } |
| | | boolean[] err15 = siemensNet.getByteTransform().TransBool(result.Content, 43, 1); // 45 |
| | | if (err15[1]) { crnProtocol.setAlarm4(68); } |
| | | if (err15[2]) { crnProtocol.setAlarm4(69); } |
| | | if (err15[3]) { crnProtocol.setAlarm4(70); } |
| | | if (err15[4]) { crnProtocol.setAlarm4(71); } |
| | | if (err15[5]) { crnProtocol.setAlarm4(72); } |
| | | if (err15[6]) { crnProtocol.setAlarm4(73); } |
| | | |
| | | boolean[] bool1 = siemensNet.getByteTransform().TransBool(result.Content, 60, 1); // 62 |
| | | crnProtocol.setConnStatus(bool1[0]); |
| | | crnProtocol.setCorrection(bool1[3]); |
| | | crnProtocol.setTuError(bool1[4]); |
| | | crnProtocol.setNoneError(bool1[5]); |
| | | crnProtocol.setStockError(bool1[6]); |
| | | crnProtocol.setJobInvalid(bool1[7]); |
| | | boolean[] bool2 = siemensNet.getByteTransform().TransBool(result.Content, 61, 1); // 63 |
| | | crnProtocol.setIdle(bool2[0]); |
| | | crnProtocol.setControl(bool2[1]); |
| | | crnProtocol.setStopQuasi(bool2[2]); |
| | | crnProtocol.setRunning(bool2[3]); |
| | | crnProtocol.setFault(bool2[4]); |
| | | crnProtocol.setForkHome(bool2[5]); |
| | | crnProtocol.setForkSingleLeft(bool2[6]); |
| | | crnProtocol.setForkSingleRight(bool2[7]); |
| | | boolean[] bool3 = siemensNet.getByteTransform().TransBool(result.Content, 62, 1); // 64 |
| | | crnProtocol.setForkDoubleLeft(bool3[0]); |
| | | crnProtocol.setForkDoubleRight(bool3[1]); |
| | | crnProtocol.setSingleHigh(bool3[2]); |
| | | crnProtocol.setSingleLow(bool3[3]); |
| | | crnProtocol.setDoubleHigh(bool3[4]); |
| | | crnProtocol.setDoubleLow(bool3[5]); |
| | | crnProtocol.setPlatformHigh(bool3[6]); |
| | | crnProtocol.setPlatformLow(bool3[7]); |
| | | boolean[] bool4 = siemensNet.getByteTransform().TransBool(result.Content, 64, 1); // 66 |
| | | crnProtocol.setLoaded((short) (bool4[4]?1:0)); // 有物 |
| | | |
| | | // 速度 |
| | | crnProtocol.setXSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 22)); // 24 |
| | | crnProtocol.setYSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 24)); // 26 |
| | | crnProtocol.setZSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 26)); // 28 |
| | | // 累计里程、时长 |
| | | crnProtocol.setXDistance((float) siemensNet.getByteTransform().TransInt32(result.Content, 88)); // 90 |
| | | crnProtocol.setYDistance((float) siemensNet.getByteTransform().TransInt32(result.Content, 92)); // 94 |
| | | crnProtocol.setXDuration((float) siemensNet.getByteTransform().TransInt32(result.Content, 96)); // 98 |
| | | crnProtocol.setYDuration((float) siemensNet.getByteTransform().TransInt32(result.Content, 100)); // 102 |
| | | |
| | | // 增强 |
| | | if (crnProtocol.getForkHome()) { |
| | | crnProtocol.setForkPos(CrnForkPosType.HOME); |
| | | } |
| | | if (crnProtocol.getForkSingleLeft()) { |
| | | crnProtocol.setForkPos(CrnForkPosType.LEFT); |
| | | } |
| | | if (crnProtocol.getForkSingleRight()) { |
| | | crnProtocol.setForkPos(CrnForkPosType.RIGHT); |
| | | } |
| | | if (crnProtocol.getForkDoubleLeft()) { |
| | | crnProtocol.setForkPos(CrnForkPosType._LEFT); |
| | | } |
| | | if (crnProtocol.getForkDoubleRight()) { |
| | | crnProtocol.setForkPos(CrnForkPosType._RIGHT); |
| | | } |
| | | if (crnProtocol.getSingleHigh()) { |
| | | crnProtocol.setLiftPos(CrnLiftPosType.UP); |
| | | } |
| | | if (crnProtocol.getSingleLow()) { |
| | | crnProtocol.setLiftPos(CrnLiftPosType.DOWN); |
| | | } |
| | | if (crnProtocol.getDoubleHigh()) { |
| | | crnProtocol.setLiftPos(CrnLiftPosType._UP); |
| | | } |
| | | if (crnProtocol.getDoubleLow()) { |
| | | crnProtocol.setLiftPos(CrnLiftPosType._DOWN); |
| | | } |
| | | if (crnProtocol.getIdle()) { |
| | | crnProtocol.setStatus(CrnStatusType.IDLE); |
| | | } |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 复位信号 |
| | | if (crnProtocol.getTaskFinish() == 1) { |
| | | if (crnProtocol.getTaskFinish() == 0) { |
| | | if (resetFlag) { |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setAckFinish((short)1); |
| | | if (write(crnCommand)) { |
| | | resetFlag = false; |
| | | |
| | | //堆垛机任务完成后访问wms请求任务完成 locationDone 货位处理完成 |
| | | TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class); |
| | | TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("wrk_no",crnProtocol.getTaskNo())); |
| | | String tasktype = null; |
| | | switch (taskWrk.getIoType()){ |
| | | case 1: |
| | | tasktype= "RK"; |
| | | break; |
| | | case 2: |
| | | tasktype= "CK"; |
| | | break; |
| | | case 3: |
| | | tasktype= "YK"; |
| | | break; |
| | | default: |
| | | tasktype= "未知"; |
| | | } |
| | | Map<String, Object> map = new HashMap<>(); |
| | | map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2"); |
| | | TaskOverToWms taskOverToWms = new TaskOverToWms(); |
| | | taskOverToWms.setFeedbackFrom("WCS"); //来源 |
| | | taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识 |
| | | taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号 |
| | | taskOverToWms.setTaskType(tasktype); // 任务类型 |
| | | taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码 |
| | | if (taskWrk.getIoType() ==1){ |
| | | taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码 |
| | | taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位 |
| | | }else if (taskWrk.getIoType() ==2){ |
| | | Map<Integer,String> map1 = new HashMap<>(); |
| | | map1.put(102,"J-1101"); |
| | | map1.put(106,"J-1103"); |
| | | map1.put(110,"J-1105"); |
| | | map1.put(114,"J-1107"); |
| | | map1.put(118,"J-1109"); |
| | | map1.put(122,"J-1111"); |
| | | map1.put(305,"H-1101"); |
| | | map1.put(405,"G-1101"); |
| | | taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码 |
| | | taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位 |
| | | } else if (taskWrk.getIoType() == 3) { |
| | | taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码 |
| | | taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); |
| | | taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位 |
| | | } |
| | | taskOverToWms.setTaskStatus("location_done"); //任务状态 |
| | | String response = null; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setHeaders(map) |
| | | .setUri("10.32.53.195:8080") |
| | | .setPath("wcsManager/wcsInterface/taskStatusFeedback") |
| | | .setJson(JSON.toJSONString(taskOverToWms)) |
| | | .build() |
| | | .doPost(); |
| | | }catch (Exception e){ |
| | | log.error("堆垛机任务完成,请求wms任务完成接口失败"); |
| | | } |
| | | ApiLogService apiLogService = SpringUtils.getBean(ApiLogService.class); |
| | | apiLogService.save("Wms任务完成接口" |
| | | ,"10.32.53.195:8080"+"/wcsManager/wcsInterface/taskStatusFeedback" |
| | | ,null |
| | | ,"127.0.0.1" |
| | | ,JSON.toJSONString(taskOverToWms) |
| | | ,response |
| | | ,true |
| | | ); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)){ |
| | | if (taskWrk.getIoType() == 3){ |
| | | taskWrk.setWrkSts(4); |
| | | } |
| | | taskWrk.setStatus(5); |
| | | if (!taskWrkService.update(taskWrk,new EntityWrapper<TaskWrk>().eq("wrk_no",crnProtocol.getTaskNo()))){ |
| | | log.error("堆垛机任务完成,改变任务状态失败"); |
| | | } |
| | | |
| | | log.info("堆垛机任务完成,请求wms任务完成接口成功"); |
| | | }else { |
| | | log.error("堆垛机任务完成,请求wms任务完成接口完成,但返回失败"); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | |
| | | } |
| | | } |
| | |
| | | log.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | if (command.getTaskNo() == 0 && command.getAckFinish() == 0) { |
| | | command.setTaskNo((short) 9999); |
| | | //转换前克隆一份 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(command.getCrnNo()); |
| | | crnCommand.setAckFinish(command.getAckFinish()); |
| | | crnCommand.setTaskNo(command.getTaskNo()); |
| | | crnCommand.setTaskMode(command.getTaskMode()); |
| | | crnCommand.setSourcePosX(command.getSourcePosX()); |
| | | crnCommand.setSourcePosY(command.getSourcePosY()); |
| | | crnCommand.setSourcePosZ(command.getSourcePosZ()); |
| | | crnCommand.setDestinationPosX(command.getDestinationPosX()); |
| | | crnCommand.setDestinationPosY(command.getDestinationPosY()); |
| | | crnCommand.setDestinationPosZ(command.getDestinationPosZ()); |
| | | // crnCommand.setSourceStaNo(command.getSourceStaNo()); |
| | | // crnCommand.setDestinationStaNo(command.getDestinationStaNo()); |
| | | crnCommand.setCommand(command.getCommand()); |
| | | if (command.getTaskNo() == 0 && command.getAckFinish() == 0 && command.getAuto() != 1) { |
| | | command.setTaskNo((short) 999); |
| | | } |
| | | |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[9]; |
| | | if (command.getAckFinish() == 0) { |
| | | array[0] = 5; |
| | | } else { |
| | | array[0] = 0; |
| | | } |
| | | |
| | | if (command.getSourcePosZ()==(short)1 && command.getSourcePosY()==(short)1){ |
| | | array[1] = (short)0; |
| | | array[2] = (short)0; |
| | | }else if (command.getSourcePosZ()==(short)1 && command.getSourcePosY()==(short)41){ |
| | | array[1] = (short)0; |
| | | array[2] = (short)42; |
| | | }else { |
| | | array[1] = command.getSourcePosZ(); |
| | | array[2] = command.getSourcePosY(); |
| | | } |
| | | |
| | | if (command.getSourcePosX()==(short)3){ |
| | | array[3] = (short)1; |
| | | }else if (command.getSourcePosX()==(short)4){ |
| | | array[3] = (short)2; |
| | | }else { |
| | | array[3] = command.getSourcePosX(); |
| | | } |
| | | |
| | | if (command.getDestinationPosZ()==(short)1 && command.getDestinationPosY()==(short)1){ |
| | | array[4] = (short)0; |
| | | array[5] = (short)0; |
| | | }else if (command.getDestinationPosZ()==(short)1 && command.getDestinationPosY()==(short)41){ |
| | | array[4] = (short)0; |
| | | array[5] = (short)42; |
| | | }else { |
| | | array[4] = command.getDestinationPosZ(); |
| | | array[5] = command.getDestinationPosY(); |
| | | } |
| | | |
| | | if (command.getDestinationPosX()==(short)3){ |
| | | array[6] = (short)1; |
| | | }else if (command.getDestinationPosX()==(short)4){ |
| | | array[6] = (short)2; |
| | | }else { |
| | | array[6] = command.getDestinationPosX(); |
| | | } |
| | | if ((array[1]==(short)0 && array[2] == (short)0) || (array[1]==(short)0 && array[2] == (short)42)){ |
| | | array[7]=(short)1; |
| | | }else { |
| | | array[7]=(short)0; |
| | | } |
| | | // array[7] = command.getSourceStaNo(); |
| | | |
| | | if ((array[4]==(short)0 && array[5] == (short)0) || (array[4]==(short)0 && array[5] == (short)42)){ |
| | | array[8]=(short)1; |
| | | }else { |
| | | array[8]=(short)0; |
| | | } |
| | | // array[8] = command.getDestinationStaNo(); |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | array[9] = command.getCommand(); |
| | | |
| | | // 作业信息 |
| | | OperateResult result = siemensNet.Write("DB100.0", array); |
| | | // 任务号 + 完成位 |
| | | short[] array2 = new short[2]; |
| | | array2[0] = command.getTaskNo(); |
| | | array2[1] = command.getAckFinish(); |
| | | OperateResult result1 = siemensNet.Write("DB10.24", array2); |
| | | |
| | | // 结束位 |
| | | if (command.getAckFinish() == 0) { |
| | | OperateResult result2 = siemensNet.Write("DB10.28.1", true); |
| | | |
| | | if (result.IsSuccess) { |
| | | log.warn("堆垛机命令下发[id:{},时间:{}] >>>>> {}", slave.getId(), DateUtils.convert(new Date(), DateUtils.yyyyMMddHHmmsssss_F), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入数据 |
| | | */ |
| | | private boolean write5(CrnCommand command) throws InterruptedException { |
| | | String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); |
| | | |
| | | if (null == command) { |
| | | log.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | // convertRow(command); |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | // array[9] = command.getSourceStaNo(); |
| | | // array[10] = command.getDestinationStaNo(); |
| | | array[9] = command.getCommand(); |
| | | |
| | | OperateResult result = siemensNet.Write("DB100.0", array); |
| | | |
| | | int i=0; |
| | | do{ |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 20); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | ){ |
| | | i++; |
| | | log.error("堆垛机命令地址写入后回读失败[id:{}]>>>>重写[{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), i,JSON.toJSON(command),JSON.toJSON(one)); |
| | | result = siemensNet.Write("DB100.0", array); |
| | | }else{ |
| | | i=5; |
| | | } |
| | | } |
| | | }while(i<5); |
| | | |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 堆垛机[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | | command.getSourcePosY().intValue(), // 源列 |
| | | command.getSourcePosZ().intValue(), // 源层 |
| | | null, // 源站 |
| | | command.getDestinationPosX().intValue(), // 目标排 |
| | | command.getDestinationPosY().intValue(), // 目标列 |
| | | command.getDestinationPosZ().intValue(), // 目标层 |
| | | null, // 目标站 |
| | | null, // 响应结果 |
| | | null, // 修改时间 |
| | | null // 修改人员 |
| | | ); |
| | | bean.insert(basCrnOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info(methodName + ":堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error(methodName + ":写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入数据 |
| | | */ |
| | | private boolean write2(CrnCommand command){ |
| | | if (null == command) { |
| | | log.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | //转换前克隆一份 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(command.getCrnNo()); |
| | | crnCommand.setAckFinish(command.getAckFinish()); |
| | | crnCommand.setTaskNo(command.getTaskNo()); |
| | | crnCommand.setTaskMode(command.getTaskMode()); |
| | | crnCommand.setSourcePosX(command.getSourcePosX()); |
| | | crnCommand.setSourcePosY(command.getSourcePosY()); |
| | | crnCommand.setSourcePosZ(command.getSourcePosZ()); |
| | | crnCommand.setDestinationPosX(command.getDestinationPosX()); |
| | | crnCommand.setDestinationPosY(command.getDestinationPosY()); |
| | | crnCommand.setDestinationPosZ(command.getDestinationPosZ()); |
| | | // crnCommand.setSourceStaNo(command.getSourceStaNo()); |
| | | // crnCommand.setDestinationStaNo(command.getDestinationStaNo()); |
| | | crnCommand.setCommand(command.getCommand()); |
| | | if (command.getTaskNo() == 0 && command.getAckFinish() == 0 && command.getAuto() != 1) { |
| | | command.setTaskNo((short) 999); |
| | | } |
| | | |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[10]; |
| | | if (Cools.isEmpty(command.getAckFinish())) { |
| | | array[0] = 5; |
| | | } else { |
| | | array[0] = command.getAckFinish(); |
| | | } |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | array[9] = command.getCommand(); |
| | | // 作业信息 |
| | | OperateResult result = siemensNet.Write("DB100.0", array); |
| | | // 日志记录 |
| | | try { |
| | | if (command.getAckFinish() != 1) { |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 堆垛机[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getTaskModeType() == null ? null : command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | | command.getSourcePosY().intValue(), // 源列 |
| | | command.getSourcePosZ().intValue(), // 源层 |
| | |
| | | ); |
| | | bean.insert(basCrnOpt); |
| | | } |
| | | } catch (Exception ignore) {} |
| | | // } catch (Exception ignore) {} |
| | | |
| | | //更新命令日志 |
| | | CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class); |
| | | CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class); |
| | | CommandInfo commandInfo = commandInfoService.selectById(command.getCommandId()); |
| | | if (Cools.isEmpty(commandInfo)){ |
| | | commandInfo = commandInfoService.selectOne(new EntityWrapper<CommandInfo>() |
| | | .eq("wrk_no",crnProtocol.getTaskNo()) |
| | | .eq("device","Crn")); |
| | | } |
| | | CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class); |
| | | commandInfoLog.setId(null); |
| | | |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | log.warn("堆垛机命令下发[id:{},时间:{}] >>>>> {}", slave.getId(), DateUtils.convert(new Date(), DateUtils.yyyyMMddHHmmsssss_F), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | |
| | | if (result.IsSuccess) { |
| | | Date now = new Date(); |
| | | //更新指令日志 |
| | | commandInfoLog.setDeviceLog("指令下发成功"); |
| | | commandInfoLogService.insert(commandInfoLog); |
| | | |
| | | //线程暂存指令ID |
| | | crnProtocol.setCommandId(command.getCommandId()); |
| | | |
| | | //更新指令状态 |
| | | commandInfo.setCommandStatus(CommandStatusType.EXECUTE.id);//执行中 |
| | | commandInfo.setExecuteTime(now); |
| | | commandInfoService.updateById(commandInfo); |
| | | |
| | | //更新任务步序 |
| | | TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class); |
| | |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | |
| | | |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | private boolean writeAuto(CrnCommand command){ |
| | | if (null == command) { |
| | | log.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | OperateResult result = new OperateResult(); |
| | | short[] array = new short[1]; |
| | | array[0] = command.getAuto(); |
| | | if(command.getAuto() !=0){ |
| | | array[0] = command.getAuto(); |
| | | result = siemensNet.Write("DB103.0", array); |
| | | }else if (command.getOnlineWrk1() != 0){ |
| | | array[0] = command.getOnlineWrk1(); |
| | | result = siemensNet.Write("DB103.2", array); |
| | | }else if (command.getOnlineWrk2() !=0){ |
| | | array[0] = command.getOnlineWrk2(); |
| | | result = siemensNet.Write("DB103.4", array); |
| | | }else if (command.getOnlineWrk3() != 0){ |
| | | array[0] = command.getOnlineWrk3(); |
| | | result = siemensNet.Write("DB103.6", array); |
| | | }else if (command.getOnlineWrk4() != 0){ |
| | | array[0] = command.getOnlineWrk4(); |
| | | result = siemensNet.Write("DB103.8", array); |
| | | } else if (command.getReset() != 0) { |
| | | array[0] = command.getReset(); |
| | | result = siemensNet.Write("DB103.10", array); |
| | | } |
| | | |
| | | |
| | | if (result.IsSuccess) { |
| | | log.warn("堆垛机命令下发[id:{},时间:{}] >>>>> {}", slave.getId(), DateUtils.convert(new Date(), DateUtils.yyyyMMddHHmmsssss_F), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | |
| | | |
| | | |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | |
| | | //更新指令日志 |
| | | commandInfoLog.setDeviceLog("指令下发失败"); |
| | | commandInfoLogService.insert(commandInfoLog); |
| | | return false; |
| | | } |
| | | } |