pang.jiabao
2025-05-25 be61c90200910a3e48c72596f3bbd459a2a73f25
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -121,7 +121,7 @@
                    default:
                        break;
                }
                Thread.sleep(400);
//                Thread.sleep(400);
            } catch (Exception e) {
                e.printStackTrace();
            }
@@ -185,190 +185,222 @@
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result;
        if (slave.getId() == 1) {
            // 读正面货位信息反馈
            result = siemensS7Net.Read("DB101.0", (short) (16 * 8));
            if (result.IsSuccess) {
                for (int i = 0; i < 16; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8));     // 工作号
        // 读正面货位信息反馈
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (16 * 8));
        if (result.IsSuccess) {
            for (int i = 0; i < 16; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8));     // 工作号
                    staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4));   // 目标站
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4));   // 目标站
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                    staProtocol.setAutoing(status[0]);  // 自动
                    staProtocol.setLoading(status[1]);  // 有物
                    staProtocol.setInEnable(status[2]); // 可入
                    staProtocol.setOutEnable(status[3]);// 可出
                    staProtocol.setEmptyMk(status[4]);  // 空板信号
                    staProtocol.setFullPlt(status[5]);  // 满托盘
                    staProtocol.setHigh(status[6]);     // 高库位
                    staProtocol.setLow(status[7]);      // 低库位
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setHigh(status[6]);     // 高库位
                staProtocol.setLow(status[7]);      // 低库位
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                    if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                        staProtocol.setPakMk(true);
                    }
                }
            }
        }
            // 读侧面货位信息反馈
            OperateResultExOne<byte[]> resultCm = siemensS7Net.Read("DB101.800", (short) (12 * 8));
            if (resultCm.IsSuccess) {
                for (int i = 16; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultCm.Content, (i - 16) * 8));     // 工作号
        // 读侧面货位信息反馈
        OperateResultExOne<byte[]> resultCm = siemensS7Net.Read("DB101.800", (short) (12 * 8));
        if (resultCm.IsSuccess) {
            for (int i = 16; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultCm.Content, (i-16) * 8));     // 工作号
                    staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultCm.Content, (i - 16) * 8 + 4));   // 目标站
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultCm.Content, (i-16) * 8 + 4));   // 目标站
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultCm.Content, (i - 16) * 8 + 6, 2);
                    staProtocol.setAutoing(status[0]);  // 自动
                    staProtocol.setLoading(status[1]);  // 有物
                    staProtocol.setInEnable(status[2]); // 可入
                    staProtocol.setOutEnable(status[3]);// 可出
                    staProtocol.setEmptyMk(status[4]);  // 空板信号
                    staProtocol.setFullPlt(status[5]);  // 满托盘
                    staProtocol.setHigh(status[6]);     // 高库位
                    staProtocol.setLow(status[7]);      // 低库位
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultCm.Content, (i-16) * 8 + 6, 2);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setHigh(status[6]);     // 高库位
                staProtocol.setLow(status[7]);      // 低库位
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                    if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                        staProtocol.setPakMk(true);
                    }
                }
            }
        }
        // 读取正面条码
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.1404", (short) (16 * 8));
        if (result2.IsSuccess) {
            for (int i = 0; i < 16; i++) {
                int barcodeId = 0;
                switch (i) {
                    case 1:
                        barcodeId = 1;
                        break;
                    case 4:
                        barcodeId = 2;
                        break;
                    case 7:
                        barcodeId = 3;
                        break;
                    case 10:
                        barcodeId = 4;
                        break;
                    case 13:
                        barcodeId = 5;
                        break;
                    default:
            // 读取正面条码
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.1404", (short) (16 * 8));
            if (result2.IsSuccess) {
                for (int i = 0; i < 16; i++) {
                    int barcodeId = 0;
                    switch (i) {
                        case 1:
                            barcodeId = 1;
                            break;
                        case 4:
                            barcodeId = 2;
                            break;
                        case 7:
                            barcodeId = 3;
                            break;
                        case 10:
                            barcodeId = 4;
                            break;
                        case 13:
                            barcodeId = 5;
                            break;
                        default:
                    }
                    if (barcodeId != 0) {
                        String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 6, "UTF-8");
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
                        if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                            barcodeThread.setBarcode(barcode);
                        }
                    }
                }
                if (barcodeId != 0) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 6, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
            }
            // 读取侧面条码
            OperateResultExOne<byte[]> resultCM2 = siemensS7Net.Read("DB101.2574", (short) (3 * 4 * 6));
            if (resultCM2.IsSuccess) {
                for (int i = 8; i >= 6; i--) {
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i);
                    List<String> barcodes = new ArrayList<>();
                    for (int j = 0; j < 4; j++) {
                        String barcode1 = siemensS7Net.getByteTransform().TransString(resultCM2.Content, (8 - i) * 24 + j * 6, 6, "UTF-8");
                        if (!Cools.isEmpty(barcode1) && !barcode1.equals("000000") && !barcode1.equals("NoRead")) {
                            barcodes.add(barcode1);
                        }
                    }
                    String barcode = String.join("#", barcodes);
                    if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }
        }
        // 读取侧面条码
        OperateResultExOne<byte[]> resultCM2 = siemensS7Net.Read("DB101.2574", (short) (3 * 4 * 6));
        if (resultCM2.IsSuccess) {
            for (int i= 8; i >= 6; i --) {
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i);
                List<String> barcodes = new ArrayList<>();
                for(int j = 0; j < 4; j ++) {
                    String barcode1 = siemensS7Net.getByteTransform().TransString(resultCM2.Content, (8-i) * 24 + j *6, 6, "UTF-8");
                    if (!Cools.isEmpty(barcode1)&&!barcode1.equals("000000")&& !barcode1.equals("NoRead")) {
                        barcodes.add(barcode1);
            // 读取正面外形检测
            OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.936", (short) (16 * 8));
            if (resultErr1.IsSuccess) {
                for (int i = 0; i < 16; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, i * 2, 1);
                    staProtocol.setFrontErr(status1[0]);
                    staProtocol.setBackErr(status1[1]);
                    staProtocol.setHighErr(status1[2]);
                    staProtocol.setLeftErr(status1[3]);
                    staProtocol.setRightErr(status1[4]);
                    staProtocol.setWeightErr(status1[5]);
                    staProtocol.setBarcodeErr(status1[6]);
                }
            }
            // 读取侧面外形检测
            OperateResultExOne<byte[]> resultErrCM1 = siemensS7Net.Read("DB101.1336", (short) (12 * 8));
            if (resultErrCM1.IsSuccess) {
                for (int i = 16; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErrCM1.Content, (i - 16) * 2, 1);
                    staProtocol.setFrontErr(status1[0]);
                    staProtocol.setBackErr(status1[1]);
                    staProtocol.setHighErr(status1[2]);
                    staProtocol.setLeftErr(status1[3]);
                    staProtocol.setRightErr(status1[4]);
                    staProtocol.setWeightErr(status1[5]);
                    staProtocol.setBarcodeErr(status1[6]);
                }
            }
            // 读正面故障反馈
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (16 * 4));
            if (resultErr.IsSuccess) {
                for (int i = 0; i < 16; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1);
                    StaProtocol staProtocol = station.get(siteId);
                    staProtocol.setBreakerErr(status[0]);
                    staProtocol.setInfraredErr(status[1]);
                    staProtocol.setOutTimeErr(status[2]);
                    staProtocol.setSeizeSeatErr(status[3]);
                    staProtocol.setWrkYgoodsN(status[4]);
                    staProtocol.setInverterErr(status[5]);
                    staProtocol.setContactErr(status[6]);
                    staProtocol.setUpcontactErr(status[7]);
                }
            }
            // 读侧面故障反馈
            OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 4));
            if (resultErrCM.IsSuccess) {
                for (int i = 16; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 4, 1);
                    StaProtocol staProtocol = station.get(siteId);
                    staProtocol.setBreakerErr(status[0]);
                    staProtocol.setInfraredErr(status[1]);
                    staProtocol.setOutTimeErr(status[2]);
                    staProtocol.setSeizeSeatErr(status[3]);
                    staProtocol.setWrkYgoodsN(status[4]);
                    staProtocol.setInverterErr(status[5]);
                    staProtocol.setContactErr(status[6]);
                    staProtocol.setUpcontactErr(status[7]);
                }
            }
        } else {
            // 读外置输送线货位信息反馈
            result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
            if (result.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8));     // 工作号
                    staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4));   // 目标站
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                    staProtocol.setAutoing(status[0]);  // 自动
                    staProtocol.setLoading(status[1]);  // 有物
                    staProtocol.setInEnable(status[2]); // 可入
                    staProtocol.setOutEnable(status[3]);// 可出
                    staProtocol.setEmptyMk(status[4]);  // 空板信号
                    staProtocol.setFullPlt(status[5]);  // 满托盘
                    staProtocol.setHigh(status[6]);     // 高库位
                    staProtocol.setLow(status[7]);      // 低库位
                    if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                        staProtocol.setPakMk(true);
                    }
                }
                String barcode = String.join("#",barcodes);
                if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }
        // 读取正面外形检测
        OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.936", (short) (16 * 8));
        if (resultErr1.IsSuccess) {
            for (int i = 0; i < 16; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, i * 2, 1);
                staProtocol.setFrontErr(status1[0]);
                staProtocol.setBackErr(status1[1]);
                staProtocol.setHighErr(status1[2]);
                staProtocol.setLeftErr(status1[3]);
                staProtocol.setRightErr(status1[4]);
                staProtocol.setWeightErr(status1[5]);
                staProtocol.setBarcodeErr(status1[6]);
            }
        }
        // 读取侧面外形检测
        OperateResultExOne<byte[]> resultErrCM1 = siemensS7Net.Read("DB101.1336", (short) (12 * 8));
        if (resultErrCM1.IsSuccess) {
            for (int i = 16; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErrCM1.Content, (i-16) * 2, 1);
                staProtocol.setFrontErr(status1[0]);
                staProtocol.setBackErr(status1[1]);
                staProtocol.setHighErr(status1[2]);
                staProtocol.setLeftErr(status1[3]);
                staProtocol.setRightErr(status1[4]);
                staProtocol.setWeightErr(status1[5]);
                staProtocol.setBarcodeErr(status1[6]);
            }
        }
        // 读正面故障反馈
        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (16 * 4));
        if (resultErr.IsSuccess) {
            for (int i = 0; i < 16; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setBreakerErr(status[0]);
                staProtocol.setInfraredErr(status[1]);
                staProtocol.setOutTimeErr(status[2]);
                staProtocol.setSeizeSeatErr(status[3]);
                staProtocol.setWrkYgoodsN(status[4]);
                staProtocol.setInverterErr(status[5]);
                staProtocol.setContactErr(status[6]);
                staProtocol.setUpcontactErr(status[7]);
            }
        }
        // 读侧面故障反馈
        OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 4));
        if (resultErrCM.IsSuccess) {
            for (int i = 16; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i-16) * 4, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setBreakerErr(status[0]);
                staProtocol.setInfraredErr(status[1]);
                staProtocol.setOutTimeErr(status[2]);
                staProtocol.setSeizeSeatErr(status[3]);
                staProtocol.setWrkYgoodsN(status[4]);
                staProtocol.setInverterErr(status[5]);
                staProtocol.setContactErr(status[6]);
                staProtocol.setUpcontactErr(status[7]);
            }
        }
@@ -461,7 +493,7 @@
                        slave.getId(), JSON.toJSON(staProtocol), writeCount));
                log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
//            Thread.sleep(200);
        }
        //写命令尝试了5次还是失败了