自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-10-10 bdf363cb7c4a26b539cc05c594256c69d86ce121
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -8,6 +8,7 @@
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.BasCrnErrorMapper;
import com.zy.asrs.mapper.WrkChargeMapper;
import com.zy.asrs.mapper.WrkMastMapper;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
@@ -85,6 +86,8 @@
    private BasSteErrService basSteErrService;
    @Autowired
    private CommonService commonService;
    @Autowired
    private WrkChargeMapper wrkChargeMapper;
    /**
     * 组托
@@ -481,6 +484,8 @@
                }
                // 库位移转
                this.locToLoc(crn, crnProtocol);
                // 演示任务
                this.steMoveDemo(crn, crnProtocol);
            }
        }
    }
@@ -1460,6 +1465,20 @@
                                    log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo());
                                }
                            }
                        } else if (wrkCharge.getWrkSts() == 34) {
                            // 34.吊车搬运 ===>> 35.小车就绪
                            wrkCharge.setWrkSts(35L);
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo());
                            } else {
                                // 堆垛机复位
                                crnThread.setResetFlag(true);
                                // 穿梭车重新定位排列层
                                SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo());
                                if (!steThread.confirmPos()) {
                                    log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo());
                                }
                            }
                        }
                    }
@@ -1774,6 +1793,22 @@
                                wrkCharge.setWrkSts(26L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            }  else if (wrkCharge.getWrkSts() == 32) {
                                // 32.小车走行 ===>> 33.小车待搬
                                wrkCharge.setWrkSts(33L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 36) {
                                // 36.小车走行 ===>> 37.演示完成
                                wrkCharge.setWrkSts(37L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
@@ -2480,7 +2515,7 @@
                // filter
                if (wrkChargeService.selectCount(new EntityWrapper<WrkCharge>()
                        .eq("crn_no", crn.getId()).lt("wrk_sts", 35)) > 0) {
                        .eq("crn_no", crn.getId()).between("wrk_sts", 31, 36)) > 0) {
                    continue;
                }
@@ -2559,93 +2594,96 @@
    }
    /**
     * 堆垛机演示  ===>> 库位移转
     * 演示取货
     */
    public synchronized void crnDemoOfLocMove(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
            if (!crn.getDemo()) { continue; }   // 必须为演示状态
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) { continue; }
            log.info("{}号堆垛机正在演示", crn.getId());
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
//                // 获取移库工作档信息
//                WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
//                if (null != wrkMast) { continue; }
//
//                LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
//                LocMast loc = locMastService.queryDemoLoc(crn.getId());
//                if (null == sourceLoc || null == loc) { continue; }
//
//                String sourceLocNo = sourceLoc.getLocNo();
//                String locNo = loc.getLocNo();
//
//                // 获取工作号
//                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
//                // 保存工作档
//                wrkMast = new WrkMast();
//                wrkMast.setWrkNo(workNo);
//                wrkMast.setIoTime(new Date());
//                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
//                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
//                wrkMast.setIoPri(13D);
//                wrkMast.setCrnNo(crn.getId());
//                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
//                wrkMast.setLocNo(locNo); // 目标库位
//                wrkMast.setFullPlt("N"); // 满板:Y
//                wrkMast.setPicking("N"); // 拣料
//                wrkMast.setExitMk("N"); // 退出
//                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
//                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
//                wrkMast.setLinkMis("N");
//                wrkMast.setAppeTime(new Date());
//                wrkMast.setModiTime(new Date());
//                int res = wrkMastMapper.insert(wrkMast);
//                if (res == 0) {
//                    throw new CoolException("保存工作档失败");
//                }
//                // 工作档明细保存
//                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
//                for (LocDetl locDetl : locDetls) {
//                    WrkDetl wrkDetl = new WrkDetl();
//                    wrkDetl.sync(locDetl);
//                    wrkDetl.setWrkNo(workNo);
//                    wrkDetl.setIoTime(new Date());
//                    wrkDetl.setAnfme(locDetl.getAnfme());
//                    wrkDetl.setAppeTime(new Date());
//                    wrkDetl.setModiTime(new Date());
//                    if (!wrkDetlService.insert(wrkDetl)) {
//                        throw new CoolException("保存工作档明细失败");
//                    }
//                }
//                // 修改源库位状态
//                if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
//                    sourceLoc.setLocSts("R"); // R.出库预约
//                    sourceLoc.setModiTime(new Date());
//                    if (!locMastService.updateById(sourceLoc)){
//                        throw new CoolException("更新源库位状态失败");
//                    }
//                } else {
//                    throw new CoolException("源库位出库失败");
//                }
//                // 修改目标库位状态
//                if (loc.getLocSts().equals("O")) {
//                    loc.setLocSts("S"); // S.入库预约
//                    loc.setModiTime(new Date());
//                    if (!locMastService.updateById(loc)) {
//                        throw new CoolException("更新目标库位状态失败");
//                    }
//                } else {
//                    throw new CoolException("移转失败");
//                }
            }
    private void steMoveDemo(CrnSlave slave, CrnProtocol crnProtocol) {
        // 获取工作档信息
        WrkCharge wrkCharge = wrkChargeService.selectOne(new EntityWrapper<WrkCharge>().eq("crn_no", slave.getId()).in("wrk_sts", 31, 33, 35));
        if (null == wrkCharge) {
            return;
        }
        SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo());
        SteProtocol steProtocol = steThread.getSteProtocol();
        if (null == steProtocol) { return; }
        if (steProtocol.isIdle()) {
            // 31.生成演示ID
            if (wrkCharge.getWrkSts() == 31L) {
                this.letCarBeWaiting(wrkCharge, steProtocol.getSteNo().intValue());
                wrkCharge.setWrkSts(32L);
                wrkCharge.setModiTime(new Date());
                if (!wrkChargeService.updateById(wrkCharge)) {
                    log.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo());
                }
            // 33.小车待搬
            } else if (wrkCharge.getWrkSts() == 33L) {
                LocMast locMast = locMastService.selectById(wrkCharge.getLocNo());
                // 堆垛机命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
                crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());     // 源库位排
                crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo()).shortValue());     // 目标库位排
                crnCommand.setDestinationPosY(locMast.getBay1().shortValue());     // 目标库位列
                crnCommand.setDestinationPosZ(locMast.getLev1().shortValue());     // 目标库位层
                if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) {
                    log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand));
                } else {
                    // 修改穿梭车运行中排列层
                    steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1());
                    // 修改工作档状态 33.小车待搬 => 34.吊车搬运
                    Date now = new Date();
                    wrkCharge.setWrkSts(34L);
                    wrkCharge.setCrnStrTime(now);
                    wrkCharge.setModiTime(now);
                    if (!wrkChargeService.updateById(wrkCharge)) {
                        log.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo());
                    }
                }
            // 35.小车就绪
            } else if (wrkCharge.getWrkSts() == 35L) {
                int steNo = steProtocol.getSteNo().intValue();
                if (!basSteService.updatePakMk(steNo, "Y")) {
                    log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo);
                    return;
                }
                // 命令下发区 --------------------------------------------------------------------------
                SteCommand steCommand = new SteCommand();
                steCommand.setSteNo(steNo); // 穿梭车编号
                steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                SteTaskModeType originByLoc = SteTaskModeType.findOriginByLoc(steProtocol.getRow());
                if (originByLoc.equals(SteTaskModeType.GO_ORIGIN)) {
                    originByLoc = SteTaskModeType.BACK_ORIGIN;
                } else if (originByLoc.equals(SteTaskModeType.BACK_ORIGIN)) {
                    originByLoc = SteTaskModeType.GO_ORIGIN;
                } else {
                    return;
                }
                steCommand.setTaskMode(originByLoc);
                steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());
                steCommand.setBay(steProtocol.getBay());
                steCommand.setLev(steProtocol.getLev());
                if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand));
                } else {
                    // 修改工作档状态 35.小车就绪 => 36.小车走行
                    wrkCharge.setWrkSts(36L);
                    wrkCharge.setModiTime(new Date());
                    if (!wrkChargeService.updateById(wrkCharge)) {
                        log.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo());
                    }
                }
            }
        }
    }
}