| | |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.ModBus.ModbusTcpNet; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.entity.BasShuttle; |
| | | import com.zy.asrs.entity.BasShuttleOpt; |
| | | import com.zy.asrs.entity.LocMast; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.BasShuttleOptService; |
| | | import com.zy.asrs.service.BasShuttleService; |
| | | import com.zy.asrs.service.LocMastService; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.NavigateNode; |
| | | import com.zy.common.utils.CommonUtils; |
| | | import com.zy.common.utils.NavigatePositionConvert; |
| | | import com.zy.common.utils.NavigateUtils; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.News; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.enums.ShuttleRunDirection; |
| | | import com.zy.core.enums.ShuttleStatusType; |
| | | import com.zy.core.enums.ShuttleTaskModeType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.ShuttleSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.ShuttleAssignCommand; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.LiftProtocol; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.HashMap; |
| | | import java.util.List; |
| | | |
| | | /** |
| | |
| | | if (null == shuttleProtocol) { |
| | | shuttleProtocol = new ShuttleProtocol(); |
| | | shuttleProtocol.setShuttleNo(slave.getId().shortValue()); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | } |
| | | |
| | | //----------读取四向穿梭车状态----------- |
| | |
| | | //错误编号 |
| | | shuttleProtocol.setErrorCode(modbusTcpNet.getByteTransform().TransInt16(content,8)); |
| | | //Plc输出状态IO |
| | | shuttleProtocol.setPlcOutputStatusIO(modbusTcpNet.getByteTransform().TransInt16(content,10)); |
| | | boolean[] booleans = modbusTcpNet.getByteTransform().TransBool(content, 10, 2); |
| | | shuttleProtocol.setPlcOutputLift(booleans[1]); |
| | | shuttleProtocol.setPlcOutputTransfer(booleans[2]); |
| | | shuttleProtocol.setPlcOutputBrake(booleans[3]); |
| | | shuttleProtocol.setPlcOutputCharge(booleans[4]); |
| | | shuttleProtocol.setPlcOutputStatusIO(modbusTcpNet.getByteTransform().TransInt16(content, 10)); |
| | | //错误信息码 |
| | | shuttleProtocol.setStatusErrorCode(modbusTcpNet.getByteTransform().TransInt16(content,12)); |
| | | //PLC输入状态 |
| | |
| | | |
| | | ///读取四向穿梭车状态-end |
| | | |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | //小车处于忙碌状态,将标记置为true |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.BUSY) { |
| | | shuttleProtocol.setPakMk(true); |
| | | } |
| | | |
| | | //四向穿梭车空闲、有任务且标记为true,需要执行任务的下一条指令 |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.IDLE && shuttleProtocol.getTaskNo() != 0 && shuttleProtocol.getPakMk()) { |
| | | if (shuttleProtocol.getErrorCode() != 0 && shuttleProtocol.getProtocolStatusType() == ShuttleProtocolStatusType.WORKING) { |
| | | //出现错误 |
| | | resetAndTryFix(shuttleProtocol.getTaskNo()); |
| | | } |
| | | |
| | | if(shuttleProtocol.getProtocolStatusType() == ShuttleProtocolStatusType.FIXING |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | && shuttleProtocol.getBusyStatusType() == ShuttleStatusType.IDLE){ |
| | | //处于故障修复状态 |
| | | //执行下一步指令 |
| | | executeWork(shuttleProtocol.getAssignCommand()); |
| | | executeWork(shuttleProtocol.getTaskNo()); |
| | | } |
| | | |
| | | //四向穿梭车空闲、有任务、标记为true、存在任务指令,需要执行任务的下一条指令 |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.IDLE |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | && shuttleProtocol.getPakMk()) { |
| | | //执行下一步指令 |
| | | executeWork(shuttleProtocol.getTaskNo()); |
| | | } |
| | | |
| | | //检测是否有提升机锁定标记,有则检测提升机是否到位,是否能走下一步命令 |
| | | if (shuttleProtocol.getBusyStatusType() == ShuttleStatusType.IDLE |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | Object o = redisUtil.get("shuttle_wrk_no_" + shuttleProtocol.getTaskNo()); |
| | | if (o != null) { |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(o.toString(), ShuttleRedisCommand.class); |
| | | if (redisCommand.getLiftSecurityMk()) { |
| | | //执行下一步指令 |
| | | executeWork(shuttleProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //将四向穿梭车状态保存至数据库 |
| | | BasShuttleService shuttleService = SpringUtils.getBean(BasShuttleService.class); |
| | | BasShuttle basShuttle = shuttleService.selectById(shuttleProtocol.getShuttleNo()); |
| | | if (basShuttle == null) { |
| | | basShuttle = new BasShuttle(); |
| | | //四向穿梭车号 |
| | | basShuttle.setShuttleNo(slave.getId()); |
| | | shuttleService.insert(basShuttle); |
| | | } |
| | | //小车忙状态位 |
| | | basShuttle.setBusyStatus(shuttleProtocol.getBusyStatus().intValue()); |
| | | //当前二维码 |
| | | basShuttle.setCurrentCode(shuttleProtocol.getCurrentCode().intValue()); |
| | | //电池电量百分比 |
| | | basShuttle.setBatteryPower(shuttleProtocol.getBatteryPower().intValue()); |
| | | //电池温度 |
| | | basShuttle.setBatteryTemp(shuttleProtocol.getBatteryTemp().intValue()); |
| | | //错误编号 |
| | | basShuttle.setErrorCode(shuttleProtocol.getErrorCode().intValue()); |
| | | //Plc输出状态IO |
| | | basShuttle.setPlcOutputStatusIo(shuttleProtocol.getPlcOutputStatusIO().intValue()); |
| | | //错误信息码 |
| | | basShuttle.setStatusErrorCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | //PLC输入状态 |
| | | basShuttle.setPlcInputStatus(shuttleProtocol.getPlcInputStatus().intValue()); |
| | | //当前或者之前读到的二维码值 |
| | | basShuttle.setCurrentOrBeforeCode(shuttleProtocol.getCurrentOrBeforeCode().intValue()); |
| | | //读到的二维码X方向偏移量 |
| | | basShuttle.setCodeOffsetX(shuttleProtocol.getCodeOffsetX().intValue()); |
| | | //读到的二维码Y方向偏移量 |
| | | basShuttle.setCodeOffsetY(shuttleProtocol.getCodeOffsetY().intValue()); |
| | | //当前的电压值 |
| | | basShuttle.setCurrentVoltage(shuttleProtocol.getCurrentVoltage().intValue()); |
| | | //当前的模拟量值 |
| | | basShuttle.setCurrentAnalogValue(shuttleProtocol.getCurrentAnalogValue().intValue()); |
| | | //当前的升降伺服速度 |
| | | basShuttle.setCurrentLiftServoSpeed(shuttleProtocol.getCurrentLiftServoSpeed().intValue()); |
| | | //当前的行走伺服速度 |
| | | basShuttle.setCurrentMoveServoSpeed(shuttleProtocol.getCurrentMoveServoSpeed().intValue()); |
| | | //当前的升降伺服负载率 |
| | | basShuttle.setCurrentLiftServoLoad(shuttleProtocol.getCurrentLiftServoLoad().intValue()); |
| | | //当前的行走伺服负载率 |
| | | basShuttle.setCurrentMoveServoLoad(shuttleProtocol.getCurrentMoveServoLoad().intValue()); |
| | | //当前小车状态(内部自我维护) |
| | | basShuttle.setShuttleStatus(shuttleProtocol.getProtocolStatus()); |
| | | //任务号 |
| | | basShuttle.setWrkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | //修改时间 |
| | | basShuttle.setUpdateTime(new Date()); |
| | | //作业标记 |
| | | basShuttle.setPakMk(shuttleProtocol.getPakMk()); |
| | | if (shuttleService.updateById(basShuttle)) { |
| | | OutputQueue.SHUTTLE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | // log.info(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | } |
| | | |
| | | }else { |
| | |
| | | private boolean write(ShuttleCommand command){ |
| | | if (null == command) { |
| | | News.error("四向穿梭车写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | BasShuttleService shuttleService = SpringUtils.getBean(BasShuttleService.class); |
| | | if (shuttleService == null) { |
| | | News.error("系统错误"); |
| | | return false; |
| | | } |
| | | |
| | | BasShuttle basShuttle = shuttleService.selectById(slave.getId().shortValue()); |
| | | if (basShuttle == null) { |
| | | News.error("四向穿梭车不存在"); |
| | | return false; |
| | | } |
| | | |
| | |
| | | array[7] = middleToDistDistances[1]; |
| | | } |
| | | |
| | | array[8] = basShuttle.getRunSpeed().shortValue();//四向穿梭车运行速度,从系统数据库读出 |
| | | if (command.getRunDirection() != null) { |
| | | //小车运行方向 |
| | | array[8] = command.getRunDirection(); |
| | |
| | | |
| | | //分配任务 |
| | | private void assignWork(ShuttleAssignCommand assignCommand) { |
| | | //将此map存入redis中 |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | if (!assignCommand.getAuto()) { |
| | | List<NavigateNode> allNode = new ArrayList<>(); |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | LocMastService locMastService = SpringUtils.getBean(LocMastService.class); |
| | | NavigateMapData navigateMapData; |
| | | switch (assignCommand.getTaskMode()) { |
| | | case 1://入库 |
| | | case 2://出库 |
| | | //小车移动到提升机口,计算路径 |
| | | //计算小车起点到中点所需命令 |
| | | LocMast currentLocMast = locMastService.queryByQrCode(shuttleProtocol.getCurrentCode().toString()); |
| | | List<NavigateNode> firstMastResult = NavigateUtils.calc(currentLocMast.getLocNo(), assignCommand.getSourceLocNo(), ShuttleTaskModeType.PAK_IN.id); |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapData = new NavigateMapData(Utils.getLev(currentLocMast.getLocNo())); |
| | | navigateMapData.writeNavigateNodeToRedisMap(firstMastResult, true);////所使用的路径进行锁定禁用 |
| | | |
| | | //计算路径 |
| | | List<NavigateNode> calc = NavigateUtils.calc(assignCommand.getSourceLocNo(), assignCommand.getDistLocNo(), assignCommand.getTaskMode().intValue()); |
| | | if (calc != null) { |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //路径数据 |
| | | map.put("path", data); |
| | | if (firstMastResult != null) { |
| | | allNode.addAll(firstMastResult);//将节点进行保存 |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(firstMastResult); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | ShuttleCommand command1 = new ShuttleCommand(); |
| | | command1.setCommandWord((short) 1); |
| | | command1.setStartCodeNum(NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), 1)); |
| | | command1.setMiddleCodeNum((short) 1); |
| | | command1.setDistCodeNum(NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), 1)); |
| | | command1.setStartToDistDistance(allDistance); |
| | | command1.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command1.setForceMoveDistance(0); |
| | | command1.setIOControl((short) 0); |
| | | command1.setRunSpeed((short) 1000); |
| | | command1.setCommandEnd((short) 1); |
| | | commands.add(command1); |
| | | } |
| | | |
| | | //托盘顶升 |
| | | ShuttleCommand command2 = new ShuttleCommand(); |
| | | command2.setCommandWord((short) 2); |
| | | command2.setStartCodeNum((short) 0); |
| | | command2.setMiddleCodeNum((short) 0); |
| | | command2.setDistCodeNum((short) 0); |
| | | command2.setStartToDistDistance(0); |
| | | command2.setMiddleToDistDistance(0); |
| | | command2.setRunDirection((short) 0); |
| | | command2.setForceMoveDistance(0); |
| | | command2.setPalletLift((short) 1); |
| | | command2.setRunSpeed((short) 0); |
| | | command2.setCommandEnd((short) 1); |
| | | commands.add(command2); |
| | | }else { |
| | | //没有计算到路径,可能存在小车位置就是起点位置 |
| | | if (currentLocMast.getLocNo().equals(assignCommand.getSourceLocNo())) { |
| | | //小车位置就是起点位置,无需移动,直接顶升 |
| | | //托盘顶升 |
| | | ShuttleCommand command2 = new ShuttleCommand(); |
| | | command2.setCommandWord((short) 2); |
| | | command2.setStartCodeNum((short) 0); |
| | | command2.setMiddleCodeNum((short) 0); |
| | | command2.setDistCodeNum((short) 0); |
| | | command2.setStartToDistDistance(0); |
| | | command2.setMiddleToDistDistance(0); |
| | | command2.setRunDirection((short) 0); |
| | | command2.setForceMoveDistance(0); |
| | | command2.setPalletLift((short) 1); |
| | | command2.setRunSpeed((short) 0); |
| | | command2.setCommandEnd((short) 1); |
| | | commands.add(command2); |
| | | } |
| | | } |
| | | |
| | | //计算中点到终点路径 |
| | | List<NavigateNode> secMastResult = NavigateUtils.calc(assignCommand.getSourceLocNo(), assignCommand.getLocNo(), ShuttleTaskModeType.PAK_IN.id); |
| | | navigateMapData.writeNavigateNodeToRedisMap(firstMastResult, true);////所使用的路径进行锁定禁用 |
| | | |
| | | if (secMastResult != null) { |
| | | allNode.addAll(secMastResult);//将节点进行保存 |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(secMastResult); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | ShuttleCommand command1 = new ShuttleCommand(); |
| | | command1.setCommandWord((short) 1); |
| | | command1.setStartCodeNum(NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), 1)); |
| | | command1.setMiddleCodeNum((short) 1); |
| | | command1.setDistCodeNum(NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), 1)); |
| | | command1.setStartToDistDistance(allDistance); |
| | | command1.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command1.setForceMoveDistance(0); |
| | | command1.setIOControl((short) 0); |
| | | command1.setRunSpeed((short) 1000); |
| | | command1.setCommandEnd((short) 1); |
| | | commands.add(command1); |
| | | } |
| | | |
| | | //托盘下降 |
| | | ShuttleCommand command2 = new ShuttleCommand(); |
| | | command2.setCommandWord((short) 2); |
| | | command2.setStartCodeNum((short) 0); |
| | | command2.setMiddleCodeNum((short) 0); |
| | | command2.setDistCodeNum((short) 0); |
| | | command2.setStartToDistDistance(0); |
| | | command2.setMiddleToDistDistance(0); |
| | | command2.setRunDirection((short) 0); |
| | | command2.setForceMoveDistance(0); |
| | | command2.setPalletLift((short) 2); |
| | | command2.setRunSpeed((short) 0); |
| | | command2.setCommandEnd((short) 1); |
| | | commands.add(command2); |
| | | } |
| | | break; |
| | | case 3://托盘顶升 |
| | | case 4://托盘下降 |
| | | command.setCommandWord((short) 2); |
| | | command.setStartCodeNum((short) 0); |
| | | command.setMiddleCodeNum((short) 0); |
| | | command.setDistCodeNum((short) 0); |
| | | command.setStartToDistDistance(0); |
| | | command.setMiddleToDistDistance(0); |
| | | command.setRunDirection((short) 0); |
| | | command.setForceMoveDistance(0); |
| | | command.setPalletLift(assignCommand.getTaskMode() == 3 ? (short)1 : (short)2); |
| | | command.setRunSpeed((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 5://强制左移 |
| | | case 6://强制右移 |
| | | case 7://强制上移 |
| | | case 8://强制下移 |
| | | command.setCommandWord((short) 3); |
| | | command.setStartCodeNum((short) 0); |
| | | command.setMiddleCodeNum((short) 0); |
| | | command.setDistCodeNum((short) 0); |
| | | command.setStartToDistDistance(600); |
| | | command.setRunDirection((short) (assignCommand.getTaskMode() - 4)); |
| | | command.setForceMoveDistance(600); |
| | | command.setIOControl((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | command.setRunSpeed((short) 1000); |
| | | commands.add(command); |
| | | break; |
| | | case 9://状态复位 |
| | | command.setCommandWord((short) 6); |
| | | command.setStartCodeNum((short) 0); |
| | | command.setMiddleCodeNum((short) 0); |
| | | command.setDistCodeNum((short) 0); |
| | | command.setStartToDistDistance(0); |
| | | command.setMiddleToDistDistance(0); |
| | | command.setRunDirection((short) 0); |
| | | command.setPalletLift((short) 0); |
| | | command.setPalletLift((short) 0); |
| | | command.setForceMoveDistance(0); |
| | | command.setChargeSwitch((short) 0); |
| | | command.setIOControl((short) 0); |
| | | command.setRunSpeed((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 10://向正方向(左)寻库位 |
| | | command.setCommandWord((short) 4); |
| | | command.setRunDirection((short) 1); |
| | | command.setStartToDistDistance(3000); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 11://向负方向(右)寻库位 |
| | | command.setCommandWord((short) 4); |
| | | command.setRunDirection((short) 2); |
| | | command.setStartToDistDistance(3000); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 12://向正方向(前)寻库位 |
| | | command.setCommandWord((short) 4); |
| | | command.setRunDirection((short) 4); |
| | | command.setStartToDistDistance(3000); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 13://向负方向(后)寻库位 |
| | | command.setCommandWord((short) 4); |
| | | command.setRunDirection((short) 3); |
| | | command.setStartToDistDistance(3000); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | case 14://移动到目标库位 |
| | | LocMast locMast = locMastService.queryByQrCode(shuttleProtocol.getCurrentCode().toString()); |
| | | List<NavigateNode> result = NavigateUtils.calc(locMast.getLocNo(), assignCommand.getLocNo(), ShuttleTaskModeType.PAK_IN.id); |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapData = new NavigateMapData(Utils.getLev(locMast.getLocNo())); |
| | | navigateMapData.writeNavigateNodeToRedisMap(result, true);////所使用的路径进行锁定禁用 |
| | | |
| | | if (result != null) { |
| | | allNode.addAll(result);//将节点进行保存 |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(result); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | LocMast distLocMast = locMastService.queryByLoc(assignCommand.getLocNo()); |
| | | String qrCodeValue = distLocMast.getQrCodeValue(); |
| | | command.setCommandWord((short) 1); |
| | | command.setStartCodeNum(shuttleProtocol.getCurrentCode()); |
| | | command.setMiddleCodeNum((short) 1); |
| | | command.setDistCodeNum((short) Integer.parseInt(qrCodeValue)); |
| | | command.setStartToDistDistance(allDistance); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command.setForceMoveDistance(0); |
| | | command.setIOControl((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | } |
| | | } |
| | | break; |
| | | case 15://充电开关 |
| | | command.setCommandWord((short) 8); |
| | | command.setIOControl((short) 4); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | break; |
| | | default: |
| | | } |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(allNode);//当前任务所占用的节点list |
| | | } |
| | | |
| | | //工作号 |
| | | map.put("wrk_no", assignCommand.getTaskNo()); |
| | | //命令执行步序 |
| | | map.put("commandStep", 0); |
| | | //命令 |
| | | map.put("assignCommand", assignCommand); |
| | | ShuttleRedisCommand redisCommand = new ShuttleRedisCommand(); |
| | | redisCommand.setShuttleNo(assignCommand.getShuttleNo());//四向穿梭车号 |
| | | redisCommand.setWrkNo(assignCommand.getTaskNo());//工作号 |
| | | redisCommand.setCommandStep(0);//命令执行步序 |
| | | redisCommand.setAssignCommand(assignCommand);//命令 |
| | | redisCommand.setErrorCommands(new ArrayList<ShuttleCommand>());//发生错误时尝试执行的指令,优先级最高 |
| | | shuttleProtocol.setTaskNo(assignCommand.getTaskNo()); |
| | | shuttleProtocol.setAssignCommand(assignCommand); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING); |
| | | //任务数据保存到redis |
| | | redisUtil.set("wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(map)); |
| | | redisUtil.set("shuttle_wrk_no_" + assignCommand.getTaskNo(), JSON.toJSONString(redisCommand)); |
| | | //执行下发任务 |
| | | executeWork(assignCommand); |
| | | executeWork(assignCommand.getTaskNo()); |
| | | } |
| | | |
| | | //执行下发的指令 |
| | | private void executeWork(ShuttleAssignCommand assignCommand) { |
| | | private boolean executeWork(Short wrkNo) { |
| | | //读取redis数据 |
| | | Object o = redisUtil.get("wrk_no_" + assignCommand.getTaskNo()); |
| | | HashMap map = JSON.parseObject(o.toString(), HashMap.class); |
| | | //当前步序 |
| | | int commandStep = Integer.parseInt(map.get("commandStep").toString()); |
| | | //path路径数目 |
| | | int size = 0; |
| | | //下发命令 |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | switch (assignCommand.getTaskMode()) { |
| | | case 1://入库 |
| | | case 2://出库 |
| | | //当前路径数据 |
| | | Object data = map.get("path"); |
| | | ArrayList pathList = JSON.parseObject(data.toString(), ArrayList.class); |
| | | //取第一条路径 |
| | | Object o1 = pathList.get(commandStep); |
| | | ArrayList path = JSON.parseObject(o1.toString(), ArrayList.class); |
| | | |
| | | size = path.size(); |
| | | //开始路径 |
| | | JSONObject startPath = JSON.parseObject(path.get(0).toString()); |
| | | //目标路径 |
| | | JSONObject endPath = JSON.parseObject(path.get(size - 1).toString()); |
| | | |
| | | command.setCommandWord((short) 1); |
| | | command.setStartCodeNum(NavigatePositionConvert.xyToPosition(startPath.getIntValue("x"), startPath.getIntValue("y"))); |
| | | command.setMiddleCodeNum((short) 0); |
| | | command.setDistCodeNum(NavigatePositionConvert.xyToPosition(endPath.getIntValue("x"), endPath.getIntValue("y"))); |
| | | command.setStartToDistDistance(1000); |
| | | command.setMiddleToDistDistance(1000); |
| | | command.setRunDirection(ShuttleRunDirection.get(startPath.get("direction").toString()).id); |
| | | command.setPalletLift((short) 1); |
| | | command.setForceMoveDistance(1000); |
| | | command.setChargeSwitch((short) 2); |
| | | command.setIOControl((short) 0); |
| | | command.setRunSpeed((short) 1000); |
| | | command.setRadarTmp((short) 0); |
| | | |
| | | break; |
| | | case 3://托盘顶升 |
| | | case 4://托盘下降 |
| | | command.setCommandWord((short) 2); |
| | | command.setPalletLift(assignCommand.getTaskMode() == 3 ? (short)1 : (short)2); |
| | | command.setCommandEnd((short) 1); |
| | | break; |
| | | case 5://强制左移 |
| | | case 6://强制右移 |
| | | case 7://强制上移 |
| | | case 8://强制下移 |
| | | command.setCommandWord((short) 3); |
| | | command.setForceMoveDistance(1000); |
| | | command.setRunDirection((short) (assignCommand.getTaskMode() - 4)); |
| | | command.setCommandEnd((short) 1); |
| | | break; |
| | | if (wrkNo == null) { |
| | | return false; |
| | | } |
| | | |
| | | command.setCommandEnd((short) 1); |
| | | Object o = redisUtil.get("shuttle_wrk_no_" + wrkNo); |
| | | if (o == null) { |
| | | return false; |
| | | } |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(o.toString(), ShuttleRedisCommand.class); |
| | | |
| | | if (!checkLiftStation(wrkNo)) {//检测是否有提升机站点,有则调度提升机 |
| | | return false; |
| | | } |
| | | |
| | | //将标记置为false(防止重发) |
| | | shuttleProtocol.setPakMk(false); |
| | | |
| | | List<ShuttleCommand> errorCommands = redisCommand.getErrorCommands(); |
| | | if (errorCommands.size() > 0) { |
| | | //优先执行该指令 |
| | | ShuttleCommand errorCommand = errorCommands.get(0);//取出指令 |
| | | |
| | | if(errorCommand.getCommandWord() == 1){//正常行走命令,需要先执行完找库位命令后,再执行 |
| | | LocMastService locMastService = SpringUtils.getBean(LocMastService.class); |
| | | LocMast locMast = locMastService.queryByQrCode(shuttleProtocol.getCurrentCode().toString()); |
| | | LocMast distLocMast = locMastService.queryByQrCode(errorCommand.getStartCodeNum().toString()); |
| | | if (shuttleProtocol.getCurrentCode().equals(errorCommand.getStartCodeNum())) { |
| | | //起点和终点属于同一库位,无需再执行移动操作 |
| | | errorCommands.remove(0);//移除该命令 |
| | | redisCommand.setErrorCommands(new ArrayList<ShuttleCommand>()); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | //步序回退 |
| | | commandStep--; |
| | | redisCommand.setCommandStep(commandStep); |
| | | //任务数据保存到redis |
| | | redisUtil.set("shuttle_wrk_no_" + wrkNo, JSON.toJSONString(redisCommand)); |
| | | shuttleProtocol.setPakMk(true); |
| | | return true; |
| | | }else { |
| | | List<NavigateNode> result = NavigateUtils.calc(locMast.getLocNo(), distLocMast.getLocNo(), ShuttleTaskModeType.PAK_IN.id); |
| | | if (result != null) { |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(result); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | String qrCodeValue = distLocMast.getQrCodeValue(); |
| | | errorCommand.setCommandWord((short) 1); |
| | | errorCommand.setStartCodeNum(shuttleProtocol.getCurrentCode()); |
| | | errorCommand.setMiddleCodeNum((short) 1); |
| | | errorCommand.setDistCodeNum((short) Integer.parseInt(qrCodeValue)); |
| | | errorCommand.setStartToDistDistance(allDistance); |
| | | errorCommand.setRunSpeed((short) 1000); |
| | | errorCommand.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | errorCommand.setForceMoveDistance(0); |
| | | errorCommand.setIOControl((short) 0); |
| | | errorCommand.setCommandEnd((short) 1); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | //步序回退 |
| | | commandStep--; |
| | | redisCommand.setCommandStep(commandStep); |
| | | } |
| | | |
| | | if (!write(errorCommand)) { |
| | | News.error("四向穿梭车命令下发失败,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(errorCommand)); |
| | | return false; |
| | | } else { |
| | | News.info("四向穿梭车命令下发成功,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(errorCommand)); |
| | | errorCommands.remove(0); |
| | | redisCommand.setErrorCommands(errorCommands); |
| | | //任务数据保存到redis |
| | | redisUtil.set("shuttle_wrk_no_" + wrkNo, JSON.toJSONString(redisCommand)); |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | List<ShuttleCommand> commands = redisCommand.getAssignCommand().getCommands(); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | //path路径数目 |
| | | int size = commands.size(); |
| | | ShuttleAssignCommand assignCommand = redisCommand.getAssignCommand(); |
| | | |
| | | //取出命令 |
| | | ShuttleCommand command = commands.get(commandStep); |
| | | |
| | | if (assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_IN.id.shortValue() |
| | | || assignCommand.getTaskMode() == ShuttleTaskModeType.PAK_OUT.id.shortValue() |
| | | ) { |
| | | //小车失去坐标,禁止下发命令 |
| | | if (shuttleProtocol.getCurrentCode() == 0) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | //下发命令 |
| | | if (!write(command)) { |
| | | News.error("四向穿梭车命令下发失败,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | return false; |
| | | } else { |
| | | News.info("四向穿梭车命令下发成功,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | |
| | | //将标记置为false(防止重发) |
| | | shuttleProtocol.setPakMk(false); |
| | | |
| | | //判断数据是否执行完成 |
| | | if (commandStep < size) { |
| | | if (commandStep < size - 1) { |
| | | //更新redis数据 |
| | | //步序增加 |
| | | commandStep++; |
| | | map.put("commandStep", commandStep); |
| | | redisCommand.setCommandStep(commandStep); |
| | | //任务数据保存到redis |
| | | redisUtil.set("wrk_no_" + map.get("wrk_no").toString(), JSON.toJSONString(map)); |
| | | redisUtil.set("shuttle_wrk_no_" + redisCommand.getWrkNo(), JSON.toJSONString(redisCommand)); |
| | | }else { |
| | | //已执行完成 |
| | | //保存数据到数据库做流水 |
| | |
| | | new Date(), |
| | | ShuttleTaskModeType.get(assignCommand.getTaskMode()).desc, |
| | | assignCommand.getSourceLocNo(), |
| | | assignCommand.getDistLocNo(), |
| | | assignCommand.getLocNo(), |
| | | null, |
| | | null, |
| | | null, |
| | | JSON.toJSONString(command) |
| | | JSON.toJSONString(assignCommand) |
| | | ); |
| | | shuttleOptService.insert(opt); |
| | | } |
| | | |
| | | if (redisCommand.getLiftSecurityMk()) { |
| | | //曾锁定过提升机,需要进行解锁 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol != null) { |
| | | liftProtocol.setSecurityMk(false); |
| | | } |
| | | } |
| | | |
| | | String locNo = shuttleProtocol.getLocNo() == null ? shuttleProtocol.getSourceLocNo() : shuttleProtocol.getLocNo(); |
| | | //解除锁定的库位路径 |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(locNo)); |
| | | navigateMapData.writeNavigateNodeToRedisMap(redisCommand.getAssignCommand().getNodes(), false); |
| | | |
| | | //删除redis |
| | | redisUtil.del("wrk_no_" + map.get("wrk_no").toString()); |
| | | redisUtil.del("shuttle_wrk_no_" + redisCommand.getWrkNo()); |
| | | |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式不抛出等待状态,直接复位 |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | News.info("四向穿梭车手动任务执行完成,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | }else { |
| | | if (!assignCommand.getCharge()) { |
| | | //对主线程抛出等待确认状态waiting |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WAITING); |
| | | }else { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING_WAITING); |
| | | } |
| | | News.info("四向穿梭车任务执行完成等待确认中,穿梭车号={},任务数据={}", shuttleProtocol.getShuttleNo(), JSON.toJSON(command)); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 检测是否有提升机站点,有则调度提升机 |
| | | */ |
| | | private boolean checkLiftStation(Short wrkNo) { |
| | | //读取redis数据 |
| | | if (wrkNo == null) { |
| | | return false; |
| | | } |
| | | |
| | | Object o = redisUtil.get("shuttle_wrk_no_" + wrkNo); |
| | | if (o == null) { |
| | | return false; |
| | | } |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(o.toString(), ShuttleRedisCommand.class); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | |
| | | //检测是否存在提升机口的指令 |
| | | List<ShuttleCommand> commands = redisCommand.getAssignCommand().getCommands(); |
| | | BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); |
| | | ArrayList<Short> qrCodeValues = new ArrayList<>(); |
| | | for (BasDevp basDevp : basDevpService.selectList(null)) { |
| | | //将所有提升机口二维码存入list |
| | | qrCodeValues.add(Short.parseShort(basDevp.getQrCodeValue())); |
| | | } |
| | | |
| | | //遍历所有指令,判断是否有到提升机口的指令,并获取到达该提升机口所需步序 |
| | | int step = 0; |
| | | ShuttleCommand command = null; |
| | | for (int i = 1; i < commands.size(); i++) { |
| | | command = commands.get(i); |
| | | if (qrCodeValues.contains(command.getDistCodeNum())) { |
| | | //存在 |
| | | step = i + 1; |
| | | break; |
| | | } |
| | | } |
| | | |
| | | if (step == 0) { |
| | | //无需后续检测,直接放行 |
| | | return true; |
| | | } |
| | | |
| | | //判断下一步是否为提升机口 |
| | | if (commandStep + 1 != step) { |
| | | //下一步不是提升机口,跳过后续流程 |
| | | return true; |
| | | } |
| | | |
| | | //拿到提升机线程 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车当前楼层 |
| | | String shuttleLocNo = shuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | Integer shuttleLocNoLev = Integer.parseInt(shuttleLocNo.substring(shuttleLocNo.length() - 2, shuttleLocNo.length()));//库位号对应层高 |
| | | |
| | | //程序走到这,表示提升机可能一直就在当前层,可能经过了移动到达了该层 |
| | | if (liftProtocol.getProtocolStatusType() == LiftProtocolStatusType.WAITING) { |
| | | //提升机等待确认 |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | //提升机解锁 |
| | | liftProtocol.setLiftLock(false); |
| | | } |
| | | |
| | | //判断提升机是否在目标楼层 |
| | | if (liftProtocol.getLev().intValue() == shuttleLocNoLev) { |
| | | //同一层,直接放行 |
| | | return true; |
| | | } |
| | | |
| | | //提升机和穿梭车处于不同楼层,需要进行调度 |
| | | if (!liftProtocol.isIdle()) { |
| | | //提升机不是空闲 |
| | | return false; |
| | | } |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(shuttleProtocol.getTaskNo());//设置任务号 |
| | | liftProtocol.setShuttleNo(shuttleProtocol.getShuttleNo());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | liftProtocol.setSecurityMk(true);//标记置为true,防止其他任务占用当前提升机 |
| | | redisCommand.setLiftSecurityMk(true);//标记置为true,防止其他任务占用当前提升机 |
| | | //任务数据保存到redis |
| | | redisUtil.set("shuttle_wrk_no_" + wrkNo, JSON.toJSONString(redisCommand)); |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> liftCommands = new ArrayList<>(); |
| | | LiftCommand liftCommand = new LiftCommand(); |
| | | liftCommand.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | liftCommand.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | liftCommand.setRun((short) 1);//升降 |
| | | liftCommand.setDistPosition(shuttleLocNoLev.shortValue());//目标楼层(穿梭车所在楼层) |
| | | liftCommand.setLiftLock(true);//锁定提升机 |
| | | liftCommands.add(liftCommand);//将命令添加进list |
| | | |
| | | LiftAssignCommand liftAssignCommand = new LiftAssignCommand(); |
| | | liftAssignCommand.setCommands(liftCommands); |
| | | liftAssignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | liftAssignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, liftAssignCommand)); |
| | | |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 复位并尝试修复错误 |
| | | */ |
| | | private boolean resetAndTryFix(Short wrkNo) { |
| | | //读取redis数据 |
| | | if (wrkNo == null) { |
| | | return false; |
| | | } |
| | | |
| | | Object o = redisUtil.get("shuttle_wrk_no_" + wrkNo); |
| | | if (o == null) { |
| | | return false; |
| | | } |
| | | |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(o.toString(), ShuttleRedisCommand.class); |
| | | List<ShuttleCommand> commands = redisCommand.getAssignCommand().getCommands(); |
| | | //当前步序 |
| | | int commandStep = redisCommand.getCommandStep(); |
| | | //path路径数目 |
| | | int size = commands.size(); |
| | | |
| | | ArrayList<ShuttleCommand> list = new ArrayList<>(); |
| | | |
| | | //取出命令 |
| | | ShuttleCommand command = commands.get(commandStep - 1); |
| | | |
| | | //复位命令 |
| | | ShuttleCommand resetCommand = new ShuttleCommand(); |
| | | resetCommand.setCommandWord((short) 6); |
| | | resetCommand.setStartCodeNum((short) 0); |
| | | resetCommand.setMiddleCodeNum((short) 0); |
| | | resetCommand.setDistCodeNum((short) 0); |
| | | resetCommand.setStartToDistDistance(0); |
| | | resetCommand.setMiddleToDistDistance(0); |
| | | resetCommand.setRunDirection((short) 0); |
| | | resetCommand.setPalletLift((short) 0); |
| | | resetCommand.setPalletLift((short) 0); |
| | | resetCommand.setForceMoveDistance(0); |
| | | resetCommand.setChargeSwitch((short) 0); |
| | | resetCommand.setIOControl((short) 0); |
| | | resetCommand.setRunSpeed((short) 0); |
| | | resetCommand.setCommandEnd((short) 1); |
| | | list.add(resetCommand); |
| | | |
| | | //车辆空闲,等待写入找库位命令 |
| | | //找库位命令 |
| | | ShuttleCommand searchCommand = new ShuttleCommand(); |
| | | searchCommand.setCommandWord((short) 4); |
| | | short direction = 1; |
| | | switch (command.getRunDirection()) { |
| | | case 1: |
| | | direction = 2; |
| | | break; |
| | | case 2: |
| | | direction = 1; |
| | | break; |
| | | case 3: |
| | | direction = 4; |
| | | break; |
| | | case 4: |
| | | direction = 3; |
| | | break; |
| | | default: |
| | | direction = 1; |
| | | } |
| | | |
| | | searchCommand.setRunDirection(direction);//运行方向 |
| | | searchCommand.setStartToDistDistance(1200); |
| | | searchCommand.setRunSpeed((short) 1000); |
| | | searchCommand.setCommandEnd((short) 1); |
| | | list.add(searchCommand); |
| | | |
| | | //移动车辆,需要在执行完寻找定位点后再执行 |
| | | ShuttleCommand moveCommand = new ShuttleCommand(); |
| | | moveCommand.setCommandWord((short) 1); |
| | | moveCommand.setStartCodeNum(command.getStartCodeNum());//存入目标库位号 |
| | | list.add(moveCommand); |
| | | |
| | | redisCommand.setErrorCommands(list); |
| | | //任务数据保存到redis |
| | | redisUtil.set("shuttle_wrk_no_" + wrkNo, JSON.toJSONString(redisCommand)); |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.FIXING); |
| | | return true; |
| | | } |
| | | |
| | | /******************************************************************************************/ |