自动化立体仓库 - WCS系统
#
lsh
2024-03-21 b909f4e136ca3182befba9510fd0ccc13f6a784f
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -182,7 +182,7 @@
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo >= 0)
                            && !staProtocol.isEmptyMk() && (workNo == 9991 )
                            && staProtocol.isPakMk()) {
                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
@@ -190,13 +190,25 @@
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        if(!Cools.isEmpty(barcode)) {
                        if(!Cools.isEmpty(barcode) && !barcode.equals("99999999")) {
                            // 请求wms接口,获取工作号和目标库位
                            ToWmsDTO toWmsDTO = new ToWmsDTO(barcode,staProtocol.getSiteId(),staProtocol.isHigh() ? 2 : 1);
                            TaskWrk taskWrk1=taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode",barcode));
                            if(!Cools.isEmpty(taskWrk1)){
                                log.info("托盘码:"+barcode+"任务档存在");
                                continue;
                                if (taskWrk1.getIoType()==1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())){
                                    StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                            .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no",1).eq("stn_no",staProtocol.getSiteId()));
                                    if (Cools.isEmpty(staDesc)){
                                        log.info("托盘码:"+barcode+"任务档存在");
                                        return;
                                    }else {
                                        staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue());
                                        staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    }
                                }
                                return;
                            }
                            HashMap<String, Object> headParam = new HashMap<>();
                            headParam.put("Content-Type","application/json");
@@ -221,6 +233,41 @@
                            log.info("入库请求参数{}" + JSON.toJSONString(toWmsDTO));
                            if (jsonObject.getInteger("code").equals(200) && !Cools.isEmpty(jsonObject.get("data").toString())) {
                                GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
                                //查看该库位是否为空库位
                                LocMast locMast=locMastService.selectOne(new EntityWrapper<LocMast>()
                                        .eq("loc_sts","O")
                                        .eq("loc_no",getWmsDto.getLocNo()));
                                if(Cools.isEmpty(locMast)){
                                    try{
                                        HashMap<String, Object> headParam1 = new HashMap<>();
                                        headParam1.put("taskNo",getWmsDto.getTaskNo());
                                        headParam1.put("status",6);
                                        headParam1.put("ioType",1);
                                        headParam1.put("barcode",barcode);
                                        String response2;
                                        response2 = new HttpHandler.Builder()
                                                // .setHeaders(headParam)
                                                .setUri(wmsUrl)
                                                .setPath(taskStatusFeedbackPath)
                                                .setJson(JSON.toJSONString(headParam1))
                                                .build()
                                                .doPost();
                                        JSONObject jsonObject1 = JSON.parseObject(response2);
                                        apiLogService.save("wcs派发库位不为空上报wms"
                                                ,wmsUrl+taskStatusFeedbackPath
                                                ,null
                                                ,"127.0.0.1"
                                                ,JSON.toJSONString(headParam1)
                                                ,response
                                                ,true
                                        );
                                    }catch (Exception e){
                                        log.error("wcs派发库位不为空上报wms", getWmsDto.getWrkNo());
                                        throw new CoolException("wcs派发入库任务上报wms失败");
                                    }
                                }
                                // 创新一个入库工作档
                                TaskWrk taskWrk = taskWrkService.selectByTaskNo(getWmsDto.getWrkNo());
                                if(Cools.isEmpty(taskWrk)) {
@@ -314,6 +361,24 @@
//                            }
//                        }
                        } else {
                            // 退回
                            log.error("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
//                            staProtocol.setWorkNo((short)0);
//                            staProtocol.setStaNo(inSta.getStaNo().shortValue());
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//
//                            Thread.sleep(500);
                            staProtocol.setWorkNo((short)9999);
                            staProtocol.setStaNo(inSta.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
                            if (taskWrk != null) {
                                taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
                                taskWrkMapper.updateById(taskWrk);
                            }
                        }
                    }
@@ -932,6 +997,8 @@
                        headParam.put("ioType",taskWrk.getIoType());
                        headParam.put("barcode",taskWrk.getBarcode());
                        String response;
                        log.error("wcs完结任务上报wms==》", headParam);
                        response = new HttpHandler.Builder()
                                // .setHeaders(headParam)
                                .setUri(wmsUrl)
@@ -939,7 +1006,11 @@
                                .setJson(JSON.toJSONString(headParam))
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        log.error("wcs完结任务上报wms==》", response);
//                        JSONObject jsonObject = JSON.parseObject(response);
//                        log.error("wcs完结任务上报wms==》", jsonObject);
                        apiLogService.save("wcs派发入库任务上报wms"
                                ,wmsUrl+taskStatusFeedbackPath
                                ,null
@@ -950,7 +1021,8 @@
                        );
                    }catch (Exception e){
                        log.error("wcs完结任务上报wms失败", taskWrk);
                        throw new CoolException("wcs派发入库任务上报wms失败");
                        log.error("wcs完结任务上报wms失败,报错信息:", e);
//                        throw new CoolException("wcs派发入库任务上报wms失败");
                    }
                }
@@ -1097,7 +1169,64 @@
        }
    }
    //自动完成任务
    //agv取放货任务完成
    public synchronized void autoCompleteAGV() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        try{
            Thread.sleep(500);
        }catch (Exception e){
        }
        for (BasDevp basDevp:basDevps){
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
            StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }
            if (basDevp.getWrkNo()!=0){
                if (basDevp.getAgvTargetPick()!=0){//取货
                    staProtocol.setAgvTypeSign((short)0);
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
                boolean sign = true;
                if (basDevp.getAgvTargetPlace()!=0){
                    sign = false;
                    basDevp.setAgvTargetPlace(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short)3);//1
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            }else {
                if (basDevp.getAgvTargetPlace()!=0){
                    if (basDevp.getLoading().equals("Y")){
                        staProtocol.setAgvTypeSign((short)1);
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    }else {
                        log.error("AGV放货完成但输送线无物,复位信号 ===>> [staNo:{}] [basDevp:{}]", basDevp.getDevNo(), basDevp);
                        basDevp.setAgvTargetPlace(0);
                        basDevpService.updateById(basDevp);
                        staProtocol.setAgvTypeSign((short)3);//1
                        staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                        MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                    }
                }
                if (basDevp.getAgvTargetPick()!=0){
                    basDevp.setAgvTargetPick(0);
                    basDevpService.updateById(basDevp);
                    staProtocol.setAgvTypeSign((short)2);//0
                    staProtocol.setStaNo(basDevp.getDevNo().shortValue());
                    MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol));
                }
            }
        }
    }
    public synchronized void autoCompleteTask() {
        List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask();
        for (TaskWrk taskWrk : taskWrks) {