1

zhang

2025-07-10 b8feb2880cc44d8408627db431eb9cf31967f393

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -95,7 +95,7 @@
     * 组托
     * 入库站，根据条码扫描生成入库工作档，工作状态 2
     */
    public synchronized void generateStoreWrkFile(Integer mark) {
    public synchronized void generateStoreWrkFile(Integer mark) throws InterruptedException {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -115,43 +115,15 @@
                    staProtocol = staProtocol.clone();
                }

                //调用外形检测
                if (!shape(devp, staProtocol, devpThread, inSta)) {
                    continue;
                }

                //LED
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                // 入出库模式判断
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
//                if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
//                    continue;
//                }

                // 判断是否满足入库条件
                if (!staProtocol.isLoading()){
                    continue;
                }
                String barcode11 = barcodeThread.getBarcode();
                if (Cools.isEmpty(barcode11)){
                    if (staProtocol.isAutoing()&& !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 9999 && staProtocol.isPakMk() && staProtocol.getStamp()==2){
                        staProtocol.setStamp(3);
                        News.info(""+mark+" - 7"+" - 扫码失败2 ===>> {}号条码扫描器检测条码信息：{},站点:{}", inSta.getBarcode(), barcode11, inSta.getStaNo());
                        staProtocol.setWorkNo((short) 9989);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        if (ledThread != null) {
                            String errorMsg = "扫码失败，请重试";
                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg));
                        }
                        continue;
                    }
                }
                if (staProtocol.isAutoing() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() > 9990
                        && staProtocol.getWorkNo()!=9999 && staProtocol.getWorkNo()!=9992 && staProtocol.getWorkNo()!=0
                        && staProtocol.isPakMk() && staProtocol.getStamp()>=2 && staProtocol.getStamp()!=3) {// && !Cools.isEmpty(barcode)) {
                    News.warnNoLog(""+mark+" - 0"+" - 开始执行");
//                    try {
//                        Thread.sleep(300);
//                    }catch (Exception e){}


                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
@@ -184,6 +156,11 @@
                        }
                        continue;
                    }
                if (staProtocol.isAutoing() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() > 9990
                        && staProtocol.getWorkNo() != 9999 && staProtocol.getWorkNo() != 9992 && staProtocol.getWorkNo() != 0
                        && staProtocol.isPakMk()) {
                    News.warnNoLog("" + mark + " - 0" + " - 开始执行");

                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
@@ -279,7 +256,7 @@
                }else {
                    News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件！！！"+" 自动信号："+staProtocol.isAutoing()+"、可入信号：" + staProtocol.isInEnable()
                            +"、空板信号："+ staProtocol.isEmptyMk()+"、工作号：" + staProtocol.getWorkNo()
                            +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记：" + staProtocol.getStamp());
                            + "、锁定标记" + staProtocol.isPakMk());
                }

            }
@@ -346,7 +323,7 @@
                }else {
                    News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件！！！"+" 自动信号："+staProtocol.isLoading()+"、可入信号：" + staProtocol.isInEnable()
                            +"、空板信号："+ staProtocol.isEmptyMk()+"、工作号：" + staProtocol.getWorkNo()
                            +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记：" + staProtocol.getStamp());
                            + "、锁定标记" + staProtocol.isPakMk());
                }
            }
        }
@@ -1467,7 +1444,7 @@
                        && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk()
                        && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999)
                        && staProtocol.isPakMk()&& staProtocol.getStamp()>=2) {
                        && staProtocol.isPakMk()) {
                    News.warnNoLog(""+mark+" - 0"+" - 开始执行：空栈板初始化入库,叉车入库站放货");

                    try {
@@ -1644,25 +1621,7 @@
            if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) {
                continue;
            }
//             命令下发 -------------------------------------------------------------------------------
//            if (!commands.isEmpty()) {
//                if (led.getId() < 7) {
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
//                        News.error(""+mark+" - 2"+" - {}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                        continue;
//                    } else {
//                        ledThread.setLedMk(false);
//                    }
//                } else {
//                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
//                        News.error(""+mark+" - 3"+" - {}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                        continue;
//                    } else {
//                        ledThread.setLedMk(false);
//                    }
//                }
//
//            }

            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
@@ -2242,4 +2201,58 @@
            }
        }
    }

    public short wrkNo = 9999;


    private boolean shape(DevpSlave devp, StaProtocol staProtocol, DevpThread devpThread, DevpSlave.Sta sta) throws InterruptedException {
        // 尺寸检测异常
        boolean back = false;
        String errMsg = "";
        if (staProtocol.isFrontErr()) {
            errMsg = "前超限";
            back = true;
        }
        if (!back && staProtocol.isBackErr()) {
            errMsg = "后超限";
            back = true;
        }
        if (!back && staProtocol.isHighErr()) {
            errMsg = "高超限";
            back = true;
        }
        if (!back && staProtocol.isLeftErr()) {
            errMsg = "左超限";
            back = true;
        }
        if (!back && staProtocol.isRightErr()) {
            errMsg = "右超限";
            back = true;
        }
        if (!back && staProtocol.isWeightErr()) {
            errMsg = "超重";
            back = true;
        }
        if (!back && staProtocol.isBarcodeErr()) {
            errMsg = "扫码失败";
            back = true;
        }
        // 退回
        if (back) {
            if (!staProtocol.isLoading()) {
                return true;
            }
            if (!staProtocol.isPakMk()) {
                return true;
            }
            staProtocol.setWorkNo(wrkNo);
            News.warn("{}入库回退：{}，任务号：{}", sta.getStaNo(), errMsg, wrkNo);
            staProtocol.setStaNo(sta.getBackSta().shortValue());
            devpThread.setPakMk(staProtocol.getSiteId(), false);
            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
            MessageQueue.offer(SlaveType.Led, sta.getLed(), new Task(5, errMsg));
            Thread.sleep(500);
        }
        return true;
    }
}