#

Junjie

2026-01-14 b77d09f258ef7d5458f61ff1a90d1a686cb2f181

 src/main/java/com/zy/core/plugin/FakeProcess.java

@@ -8,6 +8,7 @@
import com.zy.asrs.domain.param.CreateOutTaskParam;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.common.entity.FindCrnNoResult;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.RedisUtil;
@@ -20,11 +21,15 @@
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.DualCrnProtocol;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.plugin.api.MainProcessPluginApi;
import com.zy.core.properties.SystemProperties;
import com.zy.core.thread.CrnThread;
import com.zy.core.thread.DualCrnThread;
import com.zy.core.thread.StationThread;
import com.zy.core.utils.CrnOperateProcessUtils;
import com.zy.core.utils.DualCrnOperateProcessUtils;
import com.zy.core.utils.StationOperateProcessUtils;
import com.zy.core.utils.WmsOperateUtils;
import com.zy.system.entity.Config;
@@ -34,18 +39,26 @@
import org.springframework.stereotype.Component;

import java.util.*;
import java.util.concurrent.ConcurrentHashMap;
import java.util.concurrent.ExecutorService;
import java.util.concurrent.Executors;
import java.util.concurrent.Future;
import java.util.concurrent.TimeUnit;
import java.util.concurrent.TimeoutException;

@Slf4j
@Component
public class FakeProcess implements MainProcessPluginApi {

    private static Map<Integer,Long> stationStayTimeMap = new HashMap<>();
    private static String enableFake = "N";
    private static String fakeRealTaskRequestWms = "N";
    private static String fakeGenerateInTask = "Y";
    private static String fakeGenerateOutTask = "Y";
    private static final long METHOD_TIMEOUT_MS = 5000; // 5秒超时
    private static final ExecutorService timeoutExecutor = Executors.newCachedThreadPool();

    private Thread asyncRunThread = null;
    private static Map<Integer,Long> stationStayTimeMap = new ConcurrentHashMap<>();
    private static volatile String enableFake = "N";
    private static volatile String fakeRealTaskRequestWms = "N";
    private static volatile String fakeGenerateInTask = "Y";
    private static volatile String fakeGenerateOutTask = "Y";

    private Thread asyncFakeRunThread = null;

    @Autowired
@@ -61,6 +74,8 @@
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private BasDualCrnpService basDualCrnpService;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private CrnOperateProcessUtils crnOperateUtils;
@@ -68,53 +83,53 @@
    private StationOperateProcessUtils stationOperateProcessUtils;
    @Autowired
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private DualCrnOperateProcessUtils dualCrnOperateProcessUtils;

    /**
     * 带超时保护执行方法
     * @param taskName 任务名称（用于日志）
     * @param task 要执行的任务
     */
    private void executeWithTimeout(String taskName, Runnable task) {
        Future<?> future = timeoutExecutor.submit(task);
        try {
            future.get(METHOD_TIMEOUT_MS, TimeUnit.MILLISECONDS);
        } catch (TimeoutException e) {
            // 使用 cancel(false) 不发送中断信号，避免 RedisCommandInterruptedException
            // 任务会在后台继续执行直到完成，但主循环不会等待
            future.cancel(false);
            News.error("[WCS Warning] 方法执行超时，主循环已跳过: {}, 超时时间: {}ms (任务仍在后台运行)", taskName, METHOD_TIMEOUT_MS);
        } catch (Exception e) {
            News.error("[WCS Error] 方法执行异常: {}, 异常: {}", taskName, e.getMessage());
        }
    }

    @Override
    public void run() {
        asyncRun();
        long startTime = System.currentTimeMillis();
        asyncFakeRun();

        //请求生成入库任务
        executeWithTimeout("generateStoreWrkFile", this::generateStoreWrkFile);

        //执行堆垛机任务
        crnOperateUtils.crnIoExecute();
        executeWithTimeout("crnIoExecute", crnOperateUtils::crnIoExecute);
        //堆垛机任务执行完成-具备仿真能力
        crnIoExecuteFinish();
        executeWithTimeout("crnIoExecuteFinish", this::crnIoExecuteFinish);
        //执行输送站点入库任务
        stationOperateProcessUtils.stationInExecute();
        executeWithTimeout("stationInExecute", stationOperateProcessUtils::stationInExecute);
        //执行输送站点出库任务
        stationOperateProcessUtils.stationOutExecute();
        executeWithTimeout("stationOutExecute", stationOperateProcessUtils::stationOutExecute);
        //检测输送站点出库任务执行完成
        stationOperateProcessUtils.stationOutExecuteFinish();
    }
        executeWithTimeout("stationOutExecuteFinish", stationOperateProcessUtils::stationOutExecuteFinish);

    public void asyncRun() {
        if (asyncRunThread != null) {
            return;
        }
        //执行双工位堆垛机任务
        executeWithTimeout("dualCrnIoExecute", dualCrnOperateProcessUtils::dualCrnIoExecute);
        //双工位堆垛机任务执行完成
        executeWithTimeout("dualCrnIoExecuteFinish", dualCrnOperateProcessUtils::dualCrnIoExecuteFinish);

        asyncRunThread = new Thread(() -> {
            while (!Thread.currentThread().isInterrupted()) {
                try {
                    // 系统运行状态判断
                    if (!SystemProperties.WCS_RUNNING_STATUS.get()) {
                        continue;
                    }

                    //请求生成入库任务
                    generateStoreWrkFile();

                    // 间隔
                    Thread.sleep(50);
                } catch (InterruptedException ie) {
                    Thread.currentThread().interrupt();
                    break;
                } catch (Exception e) {
                    e.printStackTrace();
                }
            }
        });
        asyncRunThread.setName("asyncRunProcess");
        asyncRunThread.setDaemon(true);
        asyncRunThread.start();
        News.info("[WCS Debug] 主线程Run执行完成,耗时:{}ms", System.currentTimeMillis() - startTime);
    }

    public void asyncFakeRun() {
@@ -182,7 +197,7 @@
    }

    //检测入库站是否有任务生成，并仿真生成模拟入库站点数据
    private synchronized void checkInStationHasTask() {
    private void checkInStationHasTask() {
        if (!enableFake.equals("Y")) {
            return;
        }
@@ -222,7 +237,7 @@
                        && !stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() == 0
                ) {
                    StationCommand command = stationThread.getMoveCommand(commonService.getWorkNo(WrkIoType.FAKE_TASK_NO.id), stationId, entity.getBarcodeStation().getStationId(), 0);
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.FAKE_TASK_NO.id), stationId, entity.getBarcodeStation().getStationId(), 0);
                    MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                    redisUtil.set(RedisKeyType.GENERATE_FAKE_IN_STATION_DATA_LIMIT.key + stationId, "lock", 5);
                }
@@ -231,7 +246,7 @@
    }

    //生成仿真模拟入库任务
    private synchronized void generateFakeInTask() {
    private void generateFakeInTask() {
        if (!enableFake.equals("Y")) {
            return;
        }
@@ -293,12 +308,12 @@
                    int nextInt = new Random().nextInt(locMastList.size());
                    LocMast locMast = locMastList.get(nextInt);

                    Integer crnNo = commonService.findCrnNoByLocNo(locMast.getLocNo());
                    if (crnNo == null) {
                    FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locMast.getLocNo());
                    if (findCrnNoResult == null) {
                        continue;
                    }

                    Integer targetStationId = commonService.findInStationId(crnNo, stationId);
                    Integer targetStationId = commonService.findInStationId(findCrnNoResult, stationId);
                    if (targetStationId == null) {
                        continue;
                    }
@@ -311,7 +326,7 @@
                    taskParam.setBarcode(stationProtocol.getBarcode());
                    WrkMast wrkMast = commonService.createInTask(taskParam);

                    StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationId, stationId, 0);
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationId, stationId, 0);
                    if(command == null){
                        News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                        continue;
@@ -324,7 +339,7 @@
    }

    //生成仿真模拟出库任务
    private synchronized void generateFakeOutTask() {
    private void generateFakeOutTask() {
        if (!enableFake.equals("Y")) {
            return;
        }
@@ -375,11 +390,6 @@

                    LocMast locMast = locMastList.get(0);

                    Integer crnNo = commonService.findCrnNoByLocNo(locMast.getLocNo());
                    if (crnNo == null) {
                        continue;
                    }

                    CreateOutTaskParam taskParam = new CreateOutTaskParam();
                    taskParam.setTaskNo(String.valueOf(commonService.getWorkNo(WrkIoType.OUT.id)));
                    taskParam.setStaNo(stationId);
@@ -396,82 +406,103 @@
     * 入库站，根据条码扫描生成入库工作档
     */
    public synchronized void generateStoreWrkFile() {
        if (fakeRealTaskRequestWms.equals("N")) {
            return;
        }

        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if(stationThread == null){
                continue;
        try {
            if (fakeRealTaskRequestWms.equals("N")) {
                return;
            }

            Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
            Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
            if (systemConfigMapObj == null) {
                return;
            }
            HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;

            List<StationObjModel> list = basDevp.getBarcodeStationList$();
            for (StationObjModel entity : list) {
                Integer stationId = entity.getStationId();
                if(!stationMap.containsKey(stationId)){
            int conveyorStationTaskLimit = 30;
            String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit");
            if(conveyorStationTaskLimitStr != null){
                conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr);
            }
            int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
            if (currentStationTaskCount > conveyorStationTaskLimit) {
                News.error("输送站点任务已达到上限，上限值：{}，站点任务数：{}", conveyorStationTaskLimit, currentStationTaskCount);
                return;
            }

            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
            for (BasDevp basDevp : basDevps) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
                if (stationThread == null) {
                    continue;
                }

                StationProtocol stationProtocol = stationMap.get(stationId);
                if (stationProtocol == null) {
                    continue;
                }
                Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();

                //满足自动、有物、有工作号，生成入库数据
                if (stationProtocol.isAutoing()
                        && stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() > 0
                ) {
                    if (Cools.isEmpty(stationProtocol.getBarcode())) {
                List<StationObjModel> list = basDevp.getBarcodeStationList$();
                for (StationObjModel entity : list) {
                    Integer stationId = entity.getStationId();
                    if (!stationMap.containsKey(stationId)) {
                        continue;
                    }

                    //检测任务是否生成
                    List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                    if (!wrkMasts.isEmpty()) {
                    StationProtocol stationProtocol = stationMap.get(stationId);
                    if (stationProtocol == null) {
                        continue;
                    }

                    Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
                    if (lock != null) {
                        continue;
                    }
                    redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);

                    String response = wmsOperateUtils.applyInTask(stationProtocol.getBarcode(), stationProtocol.getStationId(), stationProtocol.getPalletHeight());
                    if (response == null) {
                        News.error("请求WMS入库接口失败，接口未响应！！！response：{}", response);
                        continue;
                    }
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                        StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                        CreateInTaskParam taskParam = new CreateInTaskParam();
                        taskParam.setTaskNo(dto.getTaskNo());
                        taskParam.setLocNo(dto.getLocNo());
                        taskParam.setTaskPri(dto.getTaskPri());
                        taskParam.setBarcode(stationProtocol.getBarcode());
                        WrkMast wrkMast = commonService.createInTask(taskParam);

                        StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationId, stationId, 0);
                        if(command == null){
                            News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                    //满足自动、有物、有工作号，生成入库数据
                    if (stationProtocol.isAutoing()
                            && stationProtocol.isLoading()
                            && stationProtocol.getTaskNo() > 0
                    ) {
                        if (Cools.isEmpty(stationProtocol.getBarcode())) {
                            continue;
                        }
                        MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));

                        //检测任务是否生成
                        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
                        if (!wrkMasts.isEmpty()) {
                            continue;
                        }

                        Object lock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
                        if (lock != null) {
                            continue;
                        }
                        redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);

                        String response = wmsOperateUtils.applyInTask(stationProtocol.getBarcode(), stationProtocol.getStationId(), stationProtocol.getPalletHeight());
                        if (response == null) {
                            News.error("请求WMS入库接口失败，接口未响应！！！response：{}", response);
                            continue;
                        }
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                            CreateInTaskParam taskParam = new CreateInTaskParam();
                            taskParam.setTaskNo(dto.getTaskNo());
                            taskParam.setLocNo(dto.getLocNo());
                            taskParam.setTaskPri(dto.getTaskPri());
                            taskParam.setBarcode(stationProtocol.getBarcode());
                            WrkMast wrkMast = commonService.createInTask(taskParam);

                            StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, wrkMast.getWrkNo(), stationId, stationId, 0);
                            if (command == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                                continue;
                            }
                            MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                        }
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

    //计算所有站点停留时间
    public synchronized void calcAllStationStayTime() {
    public void calcAllStationStayTime() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
@@ -493,7 +524,7 @@
    }

    //检测出库站点停留是否超时
    public synchronized void checkOutStationStayTimeOut() {
    public void checkOutStationStayTimeOut() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            List<StationObjModel> outStationList = basDevp.getOutStationList$();
@@ -519,7 +550,7 @@
                        continue;
                    }

                    StationCommand command = stationThread.getMoveCommand(0, stationObjModel.getStationId(), 0, 0);
                    StationCommand command = stationThread.getCommand(StationCommandType.RESET, 0, stationObjModel.getStationId(), 0, 0);
                    if(command == null){
                        continue;
                    }
@@ -533,7 +564,7 @@
    }

    //检测入库站点堆垛机是否取走货物
    public synchronized void checkInStationCrnTake() {
    public void checkInStationCrnTake() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            List<StationObjModel> inStationList = basCrnp.getInStationList$();
@@ -541,44 +572,83 @@
                News.info("堆垛机:{} 入库站点未设置", basCrnp.getCrnNo());
                continue;
            }
            checkInStationListCrnTake(inStationList);
        }

            for (StationObjModel stationObjModel : inStationList) {
                Object lock = redisUtil.get(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId());
                if(lock != null){
                    continue;
                }
        List<BasDualCrnp> basDualCrnps = basDualCrnpService.selectList(new EntityWrapper<>());
        for (BasDualCrnp basDualCrnp : basDualCrnps) {
            List<StationObjModel> inStationList = basDualCrnp.getInStationList$();
            if(inStationList.isEmpty()){
                News.info("双工位堆垛机:{} 入库站点未设置", basDualCrnp.getCrnNo());
                continue;
            }
            checkInStationListCrnTake(inStationList);
        }
    }

                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
                if(stationThread == null){
                    continue;
                }
    private void checkInStationListCrnTake(List<StationObjModel> inStationList) {
        for (StationObjModel stationObjModel : inStationList) {
            Object lock = redisUtil.get(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId());
            if(lock != null){
                continue;
            }

                StationCommand command = stationThread.getMoveCommand(0, stationObjModel.getStationId(), 0, 0);
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
            if(stationThread == null){
                continue;
            }

            Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
            StationProtocol stationProtocol = statusMap.get(stationObjModel.getStationId());
            if (stationProtocol == null) {
                continue;
            }

            if(stationProtocol.getTaskNo() > 0) {
                StationCommand command = stationThread.getCommand(StationCommandType.RESET, 0, stationObjModel.getStationId(), 0, 0);
                if(command == null){
                    continue;
                }

                Map<Integer, StationProtocol> statusMap = stationThread.getStatusMap();
                StationProtocol stationProtocol = statusMap.get(stationObjModel.getStationId());
                if (stationProtocol == null) {
                    continue;
                }

                if(stationProtocol.getTaskNo() > 0) {
                    WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
                    if (wrkMast == null) {
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                        redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10);
                        News.info("输送站点重置命令下发成功(task_over)，站点号={}，命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command));
                    }else {
                        if (wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts && wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) {
                            Integer crnNo = wrkMast.getCrnNo();
                WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
                if (wrkMast == null) {
                    MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                    redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10);
                    News.info("输送站点重置命令下发成功(task_over)，站点号={}，命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command));
                }else {
                    if (wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts && wrkMast.getWrkSts() != WrkStsType.INBOUND_DEVICE_RUN.sts) {
                        Integer crnNo = wrkMast.getCrnNo();
                        if (crnNo != null) {
                            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
                            if (crnThread == null) {
                                continue;
                            }
                            CrnProtocol crnProtocol = crnThread.getStatus();
                            if (!crnProtocol.getStatusType().equals(CrnStatusType.PUT_MOVING) && !crnProtocol.getStatusType().equals(CrnStatusType.PUTTING)) {
                                continue;
                            }

                            MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                            redisUtil.set(RedisKeyType.CHECK_IN_STATION_STAY_TIME_OUT_LIMIT.key + stationObjModel.getStationId(), "lock",10);
                            News.info("输送站点重置命令下发成功(crn_fetch)，站点号={}，命令数据={}", stationObjModel.getStationId(), JSON.toJSONString(command));
                        }else {
                            Integer dualCrnNo = wrkMast.getDualCrnNo();
                            DualCrnThread dualCrnThread = (DualCrnThread) SlaveConnection.get(SlaveType.DualCrn, dualCrnNo);
                            if (dualCrnThread == null) {
                                continue;
                            }
                            DualCrnProtocol dualCrnProtocol = dualCrnThread.getStatus();

                            boolean reset = false;
                            if (dualCrnProtocol.getTaskNo() > 0 && dualCrnProtocol.getLoaded() == 1) {
                                reset = true;
                            }

                            if (dualCrnProtocol.getTaskNoTwo() > 0 && dualCrnProtocol.getLoadedTwo() == 1) {
                                reset = true;
                            }

                            if (!reset) {
                                continue;
                            }

@@ -593,7 +663,7 @@
    }

    //堆垛机任务执行完成
    public synchronized void crnIoExecuteFinish() {
    public void crnIoExecuteFinish() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(new EntityWrapper<>());
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
@@ -645,7 +715,7 @@
                            continue;
                        }
                        //生成仿真站点数据
                        StationCommand command = stationThread.getMoveCommand(9998, wrkMast.getSourceStaNo(), 0, 0);
                        StationCommand command = stationThread.getCommand(StationCommandType.WRITE_INFO, 9998, wrkMast.getSourceStaNo(), 0, 0);
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                    }
                }else if(wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts){