#

zjj

2024-03-02 af7633100085f0ea603f85784821a561b5431148

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -10,7 +10,9 @@
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.BasRgvMap;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.service.BasRgvMapService;
import com.zy.common.utils.News;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
@@ -20,6 +22,7 @@
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
import com.zy.core.model.protocol.StaError1;
import com.zy.core.model.protocol.StaProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -43,6 +46,7 @@
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    private StaError1 staError1;
//    public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
//
//    }};
@@ -63,9 +67,16 @@
        add(152);add(153);add(154);add(155);
        add(156);add(157);add(158);add(159);
        add(160);add(161);
        add(200);add(201);add(202);
        add(1);
//        add(200);add(201);add(202);
    }};

    public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
        add(0); add(1); add(2);
    }};
    public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
        add(106); add(107); add(159);
    }};

    private Integer count=0;

@@ -119,13 +130,14 @@
                    // 写数据 ID+目标站
                    case 2:
                        write((StaProtocol)task.getData());
                        log.error("输送线下发命令："+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
                        break;
                    default:
                        break;
                }
                // 心跳
//                heartbeat();
                Thread.sleep(300);
                Thread.sleep(100);
            } catch (Exception e) {
                e.printStackTrace();
            }
@@ -220,65 +232,137 @@
                }
            }
        }
//        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
////        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB100.2", (short) (staNoSize*2));
//        if (result.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4));     // 工作号
//
//                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2));   // 目标站
//            }
//        }
//
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize * 4));
//        if (result1.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*4, 1);
//                StaProtocol staProtocol = station.get(siteId);
//                staProtocol.setAutoing(status[0]);  // 自动
//                staProtocol.setLoading(status[1]);  // 有物
//                staProtocol.setInEnable(status[2]); // 可入
//                staProtocol.setOutEnable(status[3]);// 可出
//                staProtocol.setEmptyMk(status[4]);  // 空板信号
//                staProtocol.setFullPlt(status[5]);  // 满托盘
//                staProtocol.setHigh(status[6]);     // 高库位
//                staProtocol.setLow(status[7]);      // 低库位
//
//                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
//                    staProtocol.setPakMk(true);
//                }
//
//                if (staProtocol.getStamp()>=2 && !staProtocol.isLoading()){
//                    staProtocol.setStamp(0);
//                }else if (staProtocol.getStamp()<2 && staProtocol.isLoading()){
//                    //lfd入库印记  当stamp>=2时才入库
//                    staProtocol.setStamp(staProtocol.getStamp()+1);
//                }
//            }
//        }
        BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class);
        //RGV小车1
//        Thread.sleep(100);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB50.200",(short)10);
        if (result3.IsSuccess) {
            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result3.Content, 0));
            if (!Cools.isEmpty(basRgvMap)){
                Integer siteId = 1;
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setAutoing(true);
                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8)));
            }
        }
        //RGV小车2
//        Thread.sleep(100);
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB50.212",(short)10);
        if (result4.IsSuccess) {
            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result4.Content, 0));
            if (!Cools.isEmpty(basRgvMap)){
                Integer siteId = 2;
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setAutoing(true);
                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 8)));
            }
        }

        //RGV小车3
//        Thread.sleep(100);
        OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB50.224",(short)10);
        if (result5.IsSuccess) {
            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result5.Content, 0));
            if (!Cools.isEmpty(basRgvMap)){
                Integer siteId = 3;
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setAutoing(true);
                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result5.Content, 8)));
            }
        }

        //条码扫描器
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0",(short)(barcodeSize*8));
        ArrayList<Integer> barcodeList = BarcodeList;
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeSize; i++) {
            for (int i = 0; i < barcodeList.size(); i++) {
                Integer barcodeId = barcodeList.get(i);
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){
//                            && !Cools.isEmpty(barcode) && Cools.isEmpty(barcodeThread.getBarcode())) {
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }
        //外形检测
        ArrayList<Integer> staNoErrs = staNosErrList;
        int staNoErrsSize = staNoErrs.size();
        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8));
        if (resultErr.IsSuccess){
            for (int i = 0;i<3;i++){
                Integer siteId = staNoErrs.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
        }

        OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
        if (resultErr2.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setBreakerErr(status[0]);
                staProtocol.setInfraredErr(status[1]);
                staProtocol.setOutTimeErr(status[2]);
                staProtocol.setSeizeSeatErr(status[3]);
                staProtocol.setWrkYgoodsN(status[4]);
                staProtocol.setInverterErr(status[5]);
                staProtocol.setContactErr(status[6]);
                staProtocol.setUpcontactErr(status[7]);

            }
        }
        OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB13.400", (short) 3);
        if (resultErr3.IsSuccess) {
            if (staError1 == null){
                staError1 = new StaError1();
            }
            boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3);
            staError1.setEMERGENCY_Stop_Core(status[0]);
            staError1.setEMERGENCY_STOP1(status[1]);
            staError1.setEMERGENCY_STOP2(status[2]);
            staError1.setEMERGENCY_STOP3(status[3]);
            staError1.setEMERGENCY_STOP4(status[4]);

            staError1.setDoor_EMERGENCY_STOP1(status[5]);
            staError1.setDoor_EMERGENCY_STOP2(status[6]);
            staError1.setDoor_EMERGENCY_STOP3(status[7]);
            staError1.setDoor_EMERGENCY_STOP4(status[8]);
            staError1.setDoor_EMERGENCY_STOP5(status[9]);
            staError1.setDoor_EMERGENCY_STOP6(status[10]);

            staError1.setDoor_Open_Err1(status[11]);
            staError1.setDoor_Open_Err1(status[12]);
            staError1.setDoor_Open_Err1(status[13]);
            staError1.setDoor_Open_Err1(status[14]);
            staError1.setDoor_Open_Err1(status[15]);
            staError1.setDoor_Open_Err1(status[16]);

        }


        if (result.IsSuccess) {

@@ -318,45 +402,20 @@
        }
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
//        short[] array = new short[2];
//        array[0] = staProtocol.getWorkNo();
//        array[1] = staProtocol.getStaNo();
//        OperateResult write = siemensS7Net.Write("DB100." + index*4, array);

        OperateResult write = null;
        OperateResult write1 = null;
        //任务下发次数
        int writeCount = 0;
        do {
//            write = siemensS7Net.Write("DB100.0" + index*2, staProtocol.getWorkNo());    // 工作号
//            Thread.sleep(500);
//            write1 = siemensS7Net.Write("DB100.0" + index*2+2, staProtocol.getStaNo());    // 目标站
            write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo());    // 工作号
            Thread.sleep(500);
            Thread.sleep(200);
            write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo().shortValue());    // 目标站
            if(write.IsSuccess && write1.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100.0" + index*2, (short) 2);
                OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100.0" + index*2+2, (short) 2);
                if(readResult.IsSuccess && readResult1.IsSuccess){
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0);
                    if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
                        //任务命令写入成功
                        log.info("写入堆垛机命令后返回成功，并且回读成功。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        log.error("写入堆垛机命令后返回成功，但是读取任务值不一致。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
                break;
            }
            else {
                writeCount++;
                log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }while (writeCount<5);