| | |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Propagation; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | |
| | | private BasRgvMapService basRgvMapService; |
| | | |
| | | @Resource |
| | | private BasDevpMapper basDevpMapper; |
| | | |
| | | @Resource |
| | | private BasDevpErrLogService basDevpErrLogService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public Integer wrkNo = 9901; |
| | | @Autowired |
| | | private MainServiceImpl mainService; |
| | | |
| | | public Integer wrkNo = 10000; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | if (!back && (staProtocol.isBarcodeErr()||Cools.isEmpty(barcode))) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | if (back && (staProtocol.getWorkNo() == 9999 || staProtocol.getWorkNo() == 9998) && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.isPakMk()) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk()) { |
| | | && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) { |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | News.info("{}条码扫描错误:{}",barcodeThread.getSlave().getId(),barcode); |
| | | continue; |
| | | } |
| | | // 判断重复工作档 |
| | |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo())); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发2:"+dto.getWorkNo()+","+dto.getStaNo()); |
| | | if (!result) { |
| | | News.error(methodName + ":更新plc站点信息失败"); |
| | | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | }else { |
| | | ledThread.errorReset(); |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | if (wrkMast == null) { |
| | |
| | | if (Cools.isEmpty(staDesc)) { |
| | | News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发4:"+9989+","+(pickSta.getStaNo().shortValue()-(short)1)); |
| | | log.error("输送线下发4:"+wrkNo+","+(pickSta.getStaNo().shortValue()-(short)1)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo((short) 161); |
| | | staProtocol.setStaNo(staProtocol.getSiteId().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发5:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | log.info("出库任务完成下发堆垛机复位,任务号:{}",wrkMast.getWrkNo()); |
| | | News.info("出库任务完成下发堆垛机复位,任务号:{}",wrkMast.getWrkNo()); |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error(""+mark+" - 1"+" - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | |
| | | News.errorNoLog(""+mark+" - 6"+" - 堆垛机信息不符合入库条件!!!" |
| | | +" 堆垛机状态:"+crnProtocol.modeType+"==自动AUTO:" + CrnModeType.AUTO |
| | | +"、堆垛机任务号:"+crnProtocol.getTaskNo()+"==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:10 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、货叉位置:"+crnProtocol.forkPosType+"==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } |
| | | |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 17"+" - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库暂存数-1 |
| | | int sourceStaNo = wrkMast.getSourceStaNo(); |
| | | sourceStaNo = (sourceStaNo > 1024) ? sourceStaNo + 1 : sourceStaNo - 1; |
| | | basDevpMapper.decrementInQty(sourceStaNo); |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | |
| | | News.error(""+mark+" - 3"+" - 2"+" - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | if(sta.getLocType1() != sourceSta.getLocType1()){ |
| | | if(!Objects.equals(sta.getLocType1(), sourceSta.getLocType1())){ |
| | | News.error("移库目标库位类型与源库位类型不符"); |
| | | return; |
| | | } |
| | |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | crnProtocol.getTaskNo().intValue(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk() |
| | | && (staProtocol.getWorkNo() !=0 && staProtocol.getWorkNo() > 9700) |
| | | && staProtocol.getWorkNo() == 9998 // 9997 回退 9998 空 9999 满 |
| | | ) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(staProtocol.getSiteId().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发6:"+dto.getWorkNo()+","+staProtocol.getSiteId()); |
| | |
| | | // ledThread.errorReset(); |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo(wrkNo++); |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(emptyInSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basDevpErrLogService.insert(basErrLog)) { |
| | | log.error("输送线异常信息插入表asr_bas_devp_err_log异常:{}", basErrLog); |
| | | News.error("输送线异常信息插入表asr_bas_devp_err_log异常:{}", basErrLog); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latestByTaskNo.setUpdateTime(now); |
| | | latestByTaskNo.setStatus(2); |
| | | if (!basDevpErrLogService.updateById(latestByTaskNo)) { |
| | | log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latestByTaskNo); |
| | | News.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latestByTaskNo); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (latest == null || !latest.getError().equals(plcErr) || latest.getStatus() == 2 ) { |
| | | BasDevpErrLog basErrLog = new BasDevpErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | staProtocol.getWorkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basDevpErrLogService.insert(basErrLog)) { |
| | | log.error("输送线异常记录asr_bas_devp_err_log异常:{}", basErrLog); |
| | | News.error("输送线异常记录asr_bas_devp_err_log异常:{}", basErrLog); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basDevpErrLogService.updateById(latest)) { |
| | | log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latest); |
| | | News.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latest); |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public synchronized void ledExecute(Integer mark) { |
| | | public synchronized void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | ledCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | // List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getManuDate(),wrkDetl.getModel(),wrkDetl.getWeight(),wrkDetl.getLength(),wrkDetl.getVolume()))); |
| | | // wrkDetls.forEach(wrkDetl -> { |
| | | // Double total = 0.0; |
| | | // EntityWrapper<LocDetl> wrapper = new EntityWrapper<>(); |
| | | // LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr())); |
| | | // if (Cools.isEmpty(locDetl)) { |
| | | // total = wrkDetl.getAnfme(); |
| | | // } else { |
| | | // total = locDetl.getAnfme(); |
| | | // } |
| | | // if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // if (wrkMast.getIoType() == 107) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // }); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getOrderNo(),wrkDetl.getMatnr(),wrkDetl.getMaktx(), |
| | | wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getManuDate(),wrkDetl.getModel(),wrkDetl.getAnfme()))); |
| | | } else { |
| | | ledCommand.getMatDtos().add(new MatDto("","","","","","","",1.0)); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | } |
| | | ledThread.errorReset(); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("显示默认内容{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void forwardAGVInTasks() { |
| | | List<Integer> workNos = new ArrayList<>(); |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | for (DevpSlave.Sta agvSta : devp.getOutSta()) { |
| | | StaProtocol staProtocol = devpThread.getStation().get(agvSta.getStaNo()); |
| | | if (staProtocol != null && staProtocol.getWorkNo() != 0) { |
| | | workNos.add(staProtocol.getWorkNo()); |
| | | } |
| | | } |
| | | } |
| | | if (!workNos.isEmpty()) { |
| | | wrkMastMapper.updateCallAgvBatch(workNos); |
| | | } |
| | | } |
| | | |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) { |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc, Integer mark) { |
| | | |
| | | try { |
| | | News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | News.warnNoLog("" + mark + "moveLocForDeepLoc" + " - 0" + " - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 1" + " - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } else { |
| | | }else { |
| | | mainService.createMoveWrkMast(crn, shallowLoc, loc); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); |
| | | throw new CoolException("移转失败"); |
| | | |
| | | } catch (Exception e) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | |
| | | } |
| | | } |
| | | |
| | | @Transactional(rollbackFor = Exception.class,propagation = Propagation.REQUIRES_NEW) |
| | | public synchronized void createMoveWrkMast(CrnSlave crn, LocMast shallowLoc, LocMast loc) { |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } |
| | | |
| | |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 判断是不是已在原点 |
| | | if(crnProtocol.getBay() == 0 && crnProtocol.getLevel() == 1) { |
| | | if(crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | continue; |
| | | } |
| | | // 判断是不是空闲三分钟 |
| | |
| | | if(diffInMillis < 10 * 1000) { // 空闲小于10秒则跳过 |
| | | continue; |
| | | } else { // 有入库任务或大于2分钟,回原点 |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1).eq("crn_no", crn.getId()).in("wrk_sts", 2, 9, 10)); |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1).eq("crn_no", crn.getId()).in("wrk_sts", 2)); |
| | | if(count == 0 && diffInMillis < 2 * 60 * 1000) { |
| | | continue; |
| | | } |
| | |
| | | crnCommand.setCrnNo(crn.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) (crn.getId() == 1 ? 4 : crn.getId() == 2 ? 6 : crn.getId() == 3 ? 7 : 11)); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosX((short) (crn.getId() == 1 ? 3 : 6)); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 1); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 1); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |