#

zwl

2026-02-09 ad79ba405b2d1ac96423f88f4e8a76c584b9d38a

 src/main/java/com/zy/core/utils/StationOperateProcessUtils.java

@@ -3,28 +3,26 @@
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.zy.asrs.domain.param.CreateInTaskParam;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.NotifyMsgType;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.NotifyUtils;
import com.zy.common.entity.FindCrnNoResult;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.RedisKeyType;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.WrkStsType;
import com.zy.core.enums.*;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.Task;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.thread.CrnThread;
import com.zy.core.thread.StationThread;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Component;

@@ -42,20 +40,22 @@
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private BasDualCrnpService basDualCrnpService;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private ConfigService configService;
    @Autowired
    private HttpRequestLogService httpRequestLogService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private NotifyUtils notifyUtils;

    //执行输送站点入库任务
    public synchronized void stationInExecute() {
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if(stationThread == null){
            if (stationThread == null) {
                continue;
            }

@@ -64,7 +64,7 @@
            List<StationObjModel> list = basDevp.getBarcodeStationList$();
            for (StationObjModel entity : list) {
                Integer stationId = entity.getStationId();
                if(!stationMap.containsKey(stationId)){
                if (!stationMap.containsKey(stationId)) {
                    continue;
                }

@@ -74,7 +74,7 @@
                }

                Object lock = redisUtil.get(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId);
                if(lock != null){
                if (lock != null) {
                    continue;
                }

@@ -93,27 +93,22 @@
                        continue;
                    }

                    if (!wrkMast.getWrkNo().equals(stationProtocol.getTaskNo())) {
                        News.taskInfo(stationProtocol.getStationId(), "输送站点工作号:{}与条码搜索到的任务工作号:{}不一致", stationProtocol.getTaskNo(), wrkMast.getWrkNo());
                        continue;
                    }

                    String locNo = wrkMast.getLocNo();
                    Integer crnNo = commonService.findCrnNoByLocNo(locNo);
                    if (crnNo == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "未匹配到堆垛机");
                    FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locNo);
                    if (findCrnNoResult == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "{}工作,未匹配到堆垛机", wrkMast.getWrkNo());
                        continue;
                    }

                    Integer targetStationId = commonService.findInStationId(crnNo, stationId);
                    Integer targetStationId = commonService.findInStationId(findCrnNoResult, stationId);
                    if (targetStationId == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "搜索入库站点失败");
                        News.taskInfo(wrkMast.getWrkNo(), "{}站点,搜索入库站点失败", stationId);
                        continue;
                    }

                    StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationId, targetStationId, 0);
                    if(command == null){
                        News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationId, targetStationId, 0);
                    if (command == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "{}工作,获取输送线命令失败", wrkMast.getWrkNo());
                        continue;
                    }

@@ -136,20 +131,29 @@
    public synchronized void stationOutExecute() {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts));
        for (WrkMast wrkMast : wrkMasts) {
            List<StationObjModel> outStationList = new ArrayList<>();

            BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", wrkMast.getCrnNo()));
            if (basCrnp == null) {
                continue;
            if (basCrnp != null) {
                outStationList = basCrnp.getOutStationList$();
                if (outStationList.isEmpty()) {
                    News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
                    continue;
                }
            }

            List<StationObjModel> outStationList = basCrnp.getOutStationList$();
            if(outStationList.isEmpty()){
                News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
                continue;
            BasDualCrnp basDualCrnp = basDualCrnpService.selectOne(new EntityWrapper<BasDualCrnp>().eq("crn_no", wrkMast.getDualCrnNo()));
            if (basDualCrnp != null) {
                outStationList = basDualCrnp.getOutStationList$();
                if (outStationList.isEmpty()) {
                    News.info("双工位堆垛机:{} 出库站点未设置", basDualCrnp.getCrnNo());
                    continue;
                }
            }

            for (StationObjModel stationObjModel : outStationList) {
                StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
                if(stationThread == null){
                if (stationThread == null) {
                    continue;
                }

@@ -169,8 +173,8 @@
                        && stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() == 0
                ) {
                    StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                    if(command == null){
                    StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                    if (command == null) {
                        News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                        continue;
                    }
@@ -182,17 +186,104 @@
                        MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
                        News.info("输送站点出库命令下发成功，站点号={}，工作号={}，命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkMast.getWrkNo(), "lock", 60 * 5);
                        redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_DESTINATION_LIMIT.key + wrkMast.getWrkNo(), "lock", 60 * 5);
                    }
                }
            }
        }
    }

    //检测输送站点出库任务执行完成
    public synchronized void stationOutExecuteFinish() {
    //检测出库任务到达目的地
    public synchronized void arriveAtTheDestination() {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
        for (WrkMast wrkMast : wrkMasts) {
            Integer wrkNo = wrkMast.getWrkNo();

//            Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_DESTINATION_LIMIT.key + wrkNo);
//            if (lock != null) {
//                continue;
//            }

            boolean complete = false;

            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, 1);
            if (stationThread == null) {
                continue;
            }
            List<StationProtocol> list = stationThread.getStatus();
            for (StationProtocol stationProtocol : list) {
                if (stationProtocol.getTaskNo().equals(wrkNo)&&stationProtocol.getStationId().equals(wrkMast.getStaNo())) {
                    complete = true;
                }
            }
            if (complete) {
                //上报--到达目的地上报wms
                notifyUtils.notify("task", 1, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.ARRIVE_AT_THE_DESTINATION, JSON.toJSONString(wrkMast));
                wrkMast.setWrkSts(WrkStsType.ARRIVE_AT_THE_DESTINATION.sts);
                wrkMast.setIoTime(new Date());
                wrkMastService.updateById(wrkMast);
            }
        }
    }

    //检测库位橙色按钮信号 1：员工确认（常亮） 2 ：上位机确认（闪烁）0 ：熄灭
    public synchronized void locNo() {
        List<BasCrnp> basCrnps = basCrnpService.selectList(null);
        for (BasCrnp basCrnp : basCrnps) {
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, basCrnp.getCrnNo());
            if(crnThread == null){
                continue;
            }

            CrnProtocol crnProtocol = crnThread.getStatus();
            if(crnProtocol == null){
                continue;
            }


        }
//        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.ARRIVE_AT_THE_DESTINATION.sts));
//        for (WrkMast wrkMast : wrkMasts) {
//            Integer wrkNo = wrkMast.getWrkNo();
//
//            Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkNo);
//            if (lock != null) {
//                continue;
//            }
//
//            boolean complete = false;
//
//            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, wrkMast.getStaNo());
//            if (stationThread == null) {
//                continue;
//            }
//            List<StationProtocol> list = stationThread.getStatus();
//            for (StationProtocol stationProtocol : list) {
//                if (stationProtocol.getTaskNo().equals(wrkNo)) {
//                    complete = true;
//                }
//            }
//            if (complete) {
//                //上报--到达目的地上报wms
//                notifyUtils.notify("task", 1, String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.ARRIVE_AT_THE_DESTINATION, JSON.toJSONString(wrkMast));
//                wrkMast.setWrkSts(WrkStsType.ARRIVE_AT_THE_DESTINATION.sts);
//                wrkMast.setIoTime(new Date());
//                wrkMastService.updateById(wrkMast);
//            }
//        }
    }

    //检测输送站点出库任务执行完成
    public synchronized void stationOutExecuteFinish() {
        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.ARRIVE_AT_THE_DESTINATION.sts));
        for (WrkMast wrkMast : wrkMasts) {
            Integer wrkNo = wrkMast.getWrkNo();

            Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_COMPLETE_LIMIT.key + wrkNo);
            if (lock != null) {
                continue;
            }

            boolean complete = true;
            List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
@@ -220,32 +311,10 @@

    //检测输送站点是否运行堵塞
    public synchronized void checkStationRunBlock() {
        String wmsUrl = null;
        Config wmsSystemUriConfig = configService.selectOne(new EntityWrapper<Config>().eq("code", "wmsSystemUri"));
        if (wmsSystemUriConfig != null) {
            wmsUrl = wmsSystemUriConfig.getValue();
        }

        if(wmsUrl == null){
            News.error("未配置WMS系统URI，配置文件Code编码：wmsSystemUri");
            return;
        }

        String wmsSystemReassignInTaskUrl = null;
        Config wmsSystemReassignInTaskUrlConfig = configService.selectOne(new EntityWrapper<Config>().eq("code", "wmsSystemReassignInTaskUrl"));
        if (wmsSystemReassignInTaskUrlConfig != null) {
            wmsSystemReassignInTaskUrl = wmsSystemReassignInTaskUrlConfig.getValue();
        }

        if(wmsSystemReassignInTaskUrl == null){
            News.error("未配置WMS任务重新分配入库库位接口地址，配置文件Code编码：wmsSystemReassignInTaskUrl");
            return;
        }

        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
            if(stationThread == null){
            if (stationThread == null) {
                continue;
            }

@@ -256,10 +325,10 @@

            List<StationProtocol> list = stationThread.getStatus();
            for (StationProtocol stationProtocol : list) {
                if(stationProtocol.isAutoing()
                    && stationProtocol.isLoading()
                    && stationProtocol.getTaskNo() > 0
                    && stationProtocol.isRunBlock()
                if (stationProtocol.isAutoing()
                        && stationProtocol.isLoading()
                        && stationProtocol.getTaskNo() > 0
                        && stationProtocol.isRunBlock()
                ) {
                    WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
                    if (wrkMast == null) {
@@ -273,104 +342,94 @@
                    }
                    redisUtil.set(RedisKeyType.CHECK_STATION_RUN_BLOCK_LIMIT_.key + stationProtocol.getTaskNo(), "lock", 15);

                    if (runBlockReassignLocStationList.contains(stationProtocol.getStationId())) {
                    if (wrkMast.getIoType() == WrkIoType.IN.id && runBlockReassignLocStationList.contains(stationProtocol.getStationId())) {
                        //站点处于重新分配库位区域
                        //运行堵塞，重新申请任务

                        HashMap<String, Object> requestParam = new HashMap<>();
                        String response = null;
                        try {
                            requestParam.put("taskNo", wrkMast.getWmsWrkNo());
                            requestParam.put("row", Utils.getInTaskEnableRow(new ArrayList<>(basDevp.getDevpNo())));

                            response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath(wmsSystemReassignInTaskUrl)
                                    .setJson(JSON.toJSONString(requestParam))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                String sourceLocNo = wrkMast.getLocNo();
                                String locNo = dto.getLocNo();

                                LocMast sourceLocMast = locMastService.queryByLoc(sourceLocNo);
                                if (sourceLocMast == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位信息不存在", sourceLocNo);
                                    continue;
                                }

                                if (!sourceLocMast.getLocSts().equals("S")) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位状态不处于入库预约", sourceLocNo);
                                    continue;
                                }

                                LocMast locMast = locMastService.queryByLoc(locNo);
                                if (locMast == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位信息不存在", locNo);
                                    continue;
                                }

                                if (!locMast.getLocSts().equals("O")) {
                                    News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位状态不处于空库位", locNo);
                                    continue;
                                }

                                Integer crnNo = commonService.findCrnNoByLocNo(locNo);
                                if (crnNo == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "未匹配到堆垛机");
                                    continue;
                                }

                                Integer targetStationId = commonService.findInStationId(crnNo, stationProtocol.getStationId());
                                if (targetStationId == null) {
                                    News.taskInfo(wrkMast.getWrkNo(), "搜索入库站点失败");
                                    continue;
                                }

                                StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), targetStationId, 0);
                                if(command == null){
                                    News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                                    continue;
                                }

                                //更新源库位
                                sourceLocMast.setLocSts("O");
                                sourceLocMast.setModiTime(new Date());
                                locMastService.updateById(sourceLocMast);

                                //更新目标库位
                                locMast.setLocSts("S");
                                locMast.setModiTime(new Date());
                                locMastService.updateById(locMast);

                                //更新工作档数据
                                wrkMast.setLocNo(locNo);
                                wrkMast.setCrnNo(crnNo);
                                wrkMast.setStaNo(targetStationId);
                                if (wrkMastService.updateById(wrkMast)) {
                                    MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                                }
                                News.info("请求WMS接口成功！！！url：{}；request：{}；response：{}", wmsUrl + wmsSystemReassignInTaskUrl, JSON.toJSONString(requestParam), response);
                            } else {
                                News.error("请求WMS接口失败！！！url：{}；request：{}；response：{}", wmsUrl + wmsSystemReassignInTaskUrl, JSON.toJSONString(requestParam), response);
                            }
                        } catch (Exception e) {
                            News.error("请求WMS接口异常！！！url：{}；request：{}； response：{}", wmsUrl + wmsSystemReassignInTaskUrl, JSON.toJSONString(requestParam), response, e);
                        } finally {
                            HttpRequestLog httpRequestLog = new HttpRequestLog();
                            httpRequestLog.setName(wmsUrl + wmsSystemReassignInTaskUrl);
                            httpRequestLog.setRequest(JSON.toJSONString(requestParam));
                            httpRequestLog.setResponse(response);
                            httpRequestLog.setCreateTime(new Date());
                            httpRequestLogService.insert(httpRequestLog);
                        String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo(), stationProtocol.getStationId());
                        if (response == null) {
                            News.taskError(wrkMast.getWrkNo(), "请求WMS重新分配库位接口失败，接口未响应！！！response：{}", response);
                            continue;
                        }
                    }else {
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                            String sourceLocNo = wrkMast.getLocNo();
                            String locNo = dto.getLocNo();

                            LocMast sourceLocMast = locMastService.queryByLoc(sourceLocNo);
                            if (sourceLocMast == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位信息不存在", sourceLocNo);
                                continue;
                            }

                            if (!sourceLocMast.getLocSts().equals("S")) {
                                News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位状态不处于入库预约", sourceLocNo);
                                continue;
                            }

                            LocMast locMast = locMastService.queryByLoc(locNo);
                            if (locMast == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位信息不存在", locNo);
                                continue;
                            }

                            if (!locMast.getLocSts().equals("O")) {
                                News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位状态不处于空库位", locNo);
                                continue;
                            }

                            FindCrnNoResult findCrnNoResult = commonService.findCrnNoByLocNo(locNo);
                            if (findCrnNoResult == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "{}工作,未匹配到堆垛机", wrkMast.getWrkNo());
                                continue;
                            }
                            Integer crnNo = findCrnNoResult.getCrnNo();

                            Integer targetStationId = commonService.findInStationId(findCrnNoResult, stationProtocol.getStationId());
                            if (targetStationId == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "{}站点,搜索入库站点失败", stationProtocol.getStationId());
                                continue;
                            }

                            StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), targetStationId, 0);
                            if (command == null) {
                                News.taskInfo(wrkMast.getWrkNo(), "{}工作,获取输送线命令失败", wrkMast.getWrkNo());
                                continue;
                            }

                            //更新源库位
                            sourceLocMast.setLocSts("O");
                            sourceLocMast.setModiTime(new Date());
                            locMastService.updateById(sourceLocMast);

                            //更新目标库位
                            locMast.setLocSts("S");
                            locMast.setModiTime(new Date());
                            locMastService.updateById(locMast);

                            //更新工作档数据
                            wrkMast.setLocNo(locNo);
                            wrkMast.setStaNo(targetStationId);

                            if (findCrnNoResult.getCrnType().equals(SlaveType.Crn)) {
                                wrkMast.setCrnNo(crnNo);
                            } else if (findCrnNoResult.getCrnType().equals(SlaveType.DualCrn)) {
                                wrkMast.setDualCrnNo(crnNo);
                            } else {
                                throw new CoolException("未知设备类型");
                            }

                            if (wrkMastService.updateById(wrkMast)) {
                                MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
                            }
                        } else {
                            News.error("请求WMS接口失败！！！response：{}", response);
                        }
                    } else {
                        //运行堵塞，重新计算路线
                        StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                        if(command == null){
                        StationCommand command = stationThread.getCommand(StationCommandType.MOVE, wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
                        if (command == null) {
                            News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
                            continue;
                        }
@@ -383,5 +442,25 @@
        }
    }

    //获取输送线任务数量
    public synchronized int getCurrentStationTaskCount() {
        int currentStationTaskCount = 0;
        List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>());
        for (BasDevp basDevp : basDevps) {
            StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getId());
            if (stationThread == null) {
                continue;
            }

            for (StationProtocol stationProtocol : stationThread.getStatus()) {
                if (stationProtocol.getTaskNo() > 0) {
                    currentStationTaskCount++;
                }
            }
        }

        return currentStationTaskCount;
    }


}