#

zwl

2026-02-09 ad79ba405b2d1ac96423f88f4e8a76c584b9d38a

 src/main/java/com/zy/core/network/real/ZyStationRealConnect.java

@@ -18,10 +18,12 @@
import com.zy.core.News;
import com.zy.core.cache.OutputQueue;
import com.zy.core.model.CommandResponse;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.command.StationCommand;
import com.zy.core.network.api.ZyStationConnectApi;
import com.zy.core.network.entity.ZyStationStatusEntity;
import java.util.Collections;
import java.util.Comparator;
import java.util.List;

import java.text.MessageFormat;
@@ -34,7 +36,7 @@
public class ZyStationRealConnect implements ZyStationConnectApi {

    private List<ZyStationStatusEntity> statusList;
    private List<ZyStationStatusEntity> barcodeStatusList;
    private List<StationObjModel> barcodeOriginList;
    private SiemensS7Net siemensNet;
    private DeviceConfig deviceConfig;
    private RedisUtil redisUtil;
@@ -87,44 +89,92 @@
            }

            statusList = JSONObject.parseArray(basDevp.getStationList(), ZyStationStatusEntity.class);
            barcodeStatusList = JSONObject.parseArray(basDevp.getBarcodeStationList(), ZyStationStatusEntity.class);
            if (statusList != null) {
                statusList.sort(Comparator.comparing(ZyStationStatusEntity::getStationId));
            }
            barcodeOriginList = basDevp.getBarcodeStationList$();
        }

        OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) (statusList.size() * 2));
        OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) (statusList.size() * 8));
        if (result.IsSuccess) {
            for (int i = 0; i < statusList.size(); i++) {
                ZyStationStatusEntity statusEntity = statusList.get(i); // 站点编号
                boolean[] status = siemensNet.getByteTransform().TransBool(result.Content, i * 2, 2);
                statusEntity.setTaskNo(siemensNet.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
                statusEntity.setTargetStaNo((int) siemensNet.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站

                boolean[] status = siemensNet.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                statusEntity.setAutoing(status[0]); // 自动
                statusEntity.setLoading(status[1]); // 有物
                statusEntity.setInEnable(status[2]); // 可入
                statusEntity.setOutEnable(status[3]);// 可出
                statusEntity.setEmptyMk(status[4]); // 空板信号
                statusEntity.setFullPlt(status[5]); // 满托盘
            }
        }

        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) (statusList.size() * 4));
        if (result1.IsSuccess) {
            for (int i = 0; i < statusList.size(); i++) {
                ZyStationStatusEntity statusEntity = statusList.get(i);
                statusEntity.setTaskNo((int) siemensNet.getByteTransform().TransInt16(result1.Content, i * 4)); // 工作号
                statusEntity.setTargetStaNo((int) siemensNet.getByteTransform().TransInt16(result1.Content, i * 4 + 2)); // 目标站
                if (statusEntity.getStationId()==1015){
                    OperateResultExOne<byte[]> result1 = siemensNet.Read("DB101.3826", (short) (4));
                    if (result1.IsSuccess) {
                        statusEntity.setWeight((double) siemensNet.getByteTransform().TransSingle(result1.Content, 0));
                    }
                }
            }
        }

        // 条码扫描器
        OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.100", (short) (statusList.size() * 10));
        OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.3760", (short) (barcodeOriginList.size() * 52));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeStatusList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = barcodeStatusList.get(i);
                ZyStationStatusEntity statusEntity = findStatusEntity(barcodeEntity.getStationId());
                if (statusEntity == null) {
            for (int i = 0; i < barcodeOriginList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
                if (barcodeEntity == null) {
                    continue;
                }
                String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 10 + 2, 8, "UTF-8");
                String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 52, 52, "UTF-8");
                barcode = barcode.trim();
                barcodeEntity.setBarcode(barcode);
            }
        }

        // 报警信息
        OperateResultExOne<byte[]> result3 = siemensNet.Read("DB101.2400", (short) (barcodeOriginList.size() * 3));
        if (result3.IsSuccess) {
            for (int i = 0; i < barcodeOriginList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
                if (barcodeEntity == null) {
                    continue;
                }

                barcodeEntity.setPalletHeight((int) siemensNet.getByteTransform().TransInt16(result3.Content, i * 3)); // 高低信号

                StringBuilder sb = new StringBuilder();
                boolean[] status1 = siemensNet.getByteTransform().TransBool(result3.Content, i * 3 + 2, 1);

                if(status1[0]){
                    sb.append("前超限报警;");
                }
                if(status1[1]) {
                    sb.append("后超限报警;");
                }
                if(status1[2]) {
                    sb.append("超高报警;");
                }
                if(status1[3]) {
                    sb.append("左超报警;");
                }
                if(status1[4]) {
                    sb.append("右超报警;");
                }
                if(status1[5]) {
                    sb.append("超重报警;");
                }
                if(status1[6]) {
                    sb.append("扫码失败;");
                }

                if(sb.length() > 0) {
                    barcodeEntity.setError(1);
                }else {
                    barcodeEntity.setError(0);
                }
                barcodeEntity.setErrorMsg(sb.toString());
            }
        }

@@ -146,15 +196,17 @@
        }

        OperateResult write = null;
        OperateResult write1 = null;
        // 任务下发次数
        int writeCount = 0;
        do {
            short[] data = new short[2];
            data[0] = command.getTaskNo().shortValue();
            data[1] = command.getTargetStaNo().shortValue();
//            short[] data = new short[2];
//            data[0] = command.getTaskNo();
//            data[1] = command.getTargetStaNo().shortValue();

            write = siemensNet.Write("DB100." + index * 4, data);
            if (write.IsSuccess) {
            write = siemensNet.Write("DB100." + index * 6, command.getTaskNo());
            write1 =siemensNet.Write("DB100." + (index * 6+4), command.getTargetStaNo().shortValue());
            if (write.IsSuccess&&write1.IsSuccess) {
                log.error("写入输送线命令成功。站点编号={}，站点数据={},写入次数={}", command.getStationId(), JSON.toJSON(command),
                        writeCount);
                commandResponse.setResult(true);
@@ -186,6 +238,34 @@
        return commandResponse;
    }

    @Override
    public CommandResponse sendOriginCommand(String address, short[] data) {
        CommandResponse commandResponse = new CommandResponse(false);
        if (null == data || data.length == 0) {
            commandResponse.setMessage("数据为空");
            return commandResponse;
        }

        OperateResult write = siemensNet.Write(address, data);
        if (write.IsSuccess) {
            log.info("写入原始命令成功。地址={}，数据={}", address, JSON.toJSON(data));
            commandResponse.setResult(true);
        } else {
            log.error("写入原始命令失败。地址={}，数据={}", address, JSON.toJSON(data));
            commandResponse.setResult(false);
        }
        return commandResponse;
    }

    @Override
    public byte[] readOriginCommand(String address, int length) {
        OperateResultExOne<byte[]> result = siemensNet.Read(address, (short) length);
        if (result.IsSuccess) {
            return result.Content;
        }
        return new byte[0];
    }

    private ZyStationStatusEntity findStatusEntity(Integer stationId) {
        for (ZyStationStatusEntity statusEntity : statusList) {
            if (statusEntity.getStationId().equals(stationId)) {
@@ -204,4 +284,21 @@
        }
        return -1;
    }

    private ZyStationStatusEntity findStatusEntityByBarcodeIdx(Integer barcodeIdx) {
        Integer stationId = null;
        for (StationObjModel stationObjModel : barcodeOriginList) {
            if (stationObjModel.getBarcodeIdx().equals(barcodeIdx)) {
                stationId = stationObjModel.getStationId();
                break;
            }
        }

        for (ZyStationStatusEntity zyStationStatusEntity : statusList) {
            if(zyStationStatusEntity.getStationId().equals(stationId)) {
                return zyStationStatusEntity;
            }
        }
        return null;
    }
}