自动化立体仓库 - WCS系统
#
lsh
2024-09-13 ac6bb34756815cceea18ae27dbec3e404bcdf69b
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -207,6 +207,8 @@
                    case 11:
                        write11((StaProtocol)task.getData());
                        break;
                    case 99:
                        write99((Integer) task.getData());
                    default:
                        break;
                }
@@ -316,6 +318,7 @@
                        staProtocol.setEndRow(siemensS7Net.getByteTransform().TransInt16(resultRgv2.Content, 0));     // 小车目标位
                        staProtocol.setNowRow(siemensS7Net.getByteTransform().TransInt16(resultRgv.Content, 2));   // 当前位置
//                        staProtocol.setNowRow((short)2);   // 当前位置
                        boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRgv.Content, 4, 1);
                        staProtocol.setRGV1(status[0]);  // 小车无货空闲
@@ -351,11 +354,15 @@
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.2440",(short)(barcodeSize*8));
        if (result2.IsSuccess) {
            int[] staNosRgv = {281,292,173,214,120};
            for (int i = 0; i < barcodeSize; i++) {  //1:281  2:292  3:174(173) 4:214  5:120
            int[] staNosRgv = new int[]{281,292,173,214,120};
            if (slave.getId()==2){
                staNosRgv = new int[]{453,460,518,532,607};
            }
            for (int i = 0; i < barcodeSize; i++) {
                //1:281  2:292  3:174(173) 4:214  5:120
                //6:453  7:460  8:508 9:534  10:611
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, (i + 1+((slave.getId()-1)*5)));
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    Integer siteId = staNosRgv[i]; // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
@@ -368,19 +375,34 @@
            }
        }
        //RGV小车
        Thread.sleep(200);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
        if (result3.IsSuccess) {
            Integer siteId = 2000;
            StaProtocol staProtocol = station.get(siteId);
            if (null == staProtocol) {
                staProtocol = new StaProtocol();
                staProtocol.setSiteId(siteId);
                station.put(siteId, staProtocol);
        if (slave.getId()==2){
            OperateResultExOne<byte[]> result464 = siemensS7Net.Read("DB101.3720",(short)(8));
            if (result464.IsSuccess) {
                String barcode = siemensS7Net.getByteTransform().TransString(result464.Content,0,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 11);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    StaProtocol staProtocol = station.get(464);
                    if (null != staProtocol) {
                        staProtocol.setBarcode(barcode);
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }
            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));
        }
//        //RGV小车
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
//        if (result3.IsSuccess) {
//            Integer siteId = 2000;
//            StaProtocol staProtocol = station.get(siteId);
//            if (null == staProtocol) {
//                staProtocol = new StaProtocol();
//                staProtocol.setSiteId(siteId);
//                station.put(siteId, staProtocol);
//            }
//            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));
//        }
        if (result.IsSuccess) {
@@ -394,9 +416,13 @@
                    basDevps.add(staProtocol.toSqlModel());
                }
                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                    throw new Exception("更新数据库数据失败");
                try{
                    BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                    if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                        throw new Exception("更新数据库数据失败");
                    }
                } catch (Exception e){
                    log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } catch (Exception e) {
                e.printStackTrace();
@@ -429,9 +455,9 @@
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo());    // 工作号
            Thread.sleep(500);
            write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo().shortValue());    // 目标站
//            Thread.sleep(500);
            write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo());    // 工作号
            if(write.IsSuccess || write1.IsSuccess){
                writeCount=6;
            }else {
@@ -464,26 +490,8 @@
        Integer siteId = staProtocol.getSiteId();
        Integer index =0;
        switch (siteId){
            case 118:
            case 607:
                index=0;
                break;
            case 119:
                index=1;
                break;
            case 120:
                index=2;
                break;
            case 121:
                index=3;
                break;
            case 131:
                index=4;
                break;
            case 135:
                index=5;
                break;
            case 147:
                index=6;
                break;
            default:
                return;
@@ -493,7 +501,7 @@
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB100.600." + index, true);    // 任务完成
            write = siemensS7Net.Write("DB100.1872", (short) 1);    // 任务完成
            if(write.IsSuccess){
                writeCount=6;
            }else {
@@ -522,26 +530,8 @@
        Integer siteId = staProtocol.getSiteId();
        Integer index =0;
        switch (siteId){
            case 118:
            case 607:
                index=0;
                break;
            case 119:
                index=1;
                break;
            case 120:
                index=2;
                break;
            case 121:
                index=3;
                break;
            case 131:
                index=4;
                break;
            case 135:
                index=5;
                break;
            case 147:
                index=6;
                break;
            default:
                return;
@@ -551,10 +541,10 @@
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB100.600." + index, false);    // 任务完成复位
            write = siemensS7Net.Write("DB100.1872", (short) 0);    // 任务完成复位
            if(write.IsSuccess){
                writeCount=6;
            }else {
            } else {
                writeCount++;
                log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
@@ -968,7 +958,60 @@
        }
    }
    // 更新入出库模式
    private void write99(Integer devNo) throws InterruptedException {
        String resultV1 = "";
        switch (devNo){
            case 1:
                resultV1 = "DB500.0.0";
                break;
            case 2:
                resultV1 = "DB500.0.1";
                break;
            case 3:
                resultV1 = "DB500.0.2";
                break;
            default:
                return;
        }
        OperateResult result = siemensS7Net.Write(resultV1, true);
        Integer writeCount = 0;
        do {
            try{
                if(!result.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read("resultV1", (short) 1);
                if (resultRead1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    if (status[devNo-1]){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                        result = siemensS7Net.Write(resultV1, true);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入数据后回读出错,异常:"+e);
            }
            writeCount++;
        } while (writeCount<6);
    }
        // 更新入出库模式
    private void updateIoMode() throws InterruptedException {
        if (this.ioModeOf2F != IoModeType.NONE) {
            if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {