#

whycq

2023-02-24 ab62047f2343fa2eedb6d679b6643874dabfde50

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -21,6 +21,7 @@
import com.zy.common.service.CommonService;
import com.zy.common.utils.CollectionUtils;
import com.zy.common.utils.HttpHandler;
import com.zy.common.utils.News;
import com.zy.core.CrnThread;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
@@ -101,10 +102,27 @@
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());

                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();

                //101站有3个扫码器，当0扫码器没有数据时，获取9、10两个扫码器数据
                if(inSta.getStaNo().equals(101) && !Cools.isEmpty(barcode)){
                    BarcodeThread barcodeThread1 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode1());
                    if (barcodeThread1 != null) {
                        barcode = barcodeThread1.getBarcode();
                    }

                    if(!Cools.isEmpty(barcode)) {
                        BarcodeThread barcodeThread2 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode2());
                        if (barcodeThread2 != null) {
                            barcode = barcodeThread2.getBarcode();
                        }
                    }
                }

                if (!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
@@ -302,22 +320,22 @@
                }

//                // 入出库模式判断
                if (inSta.getStaNo() == 101 && devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 104 && devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 104 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 101 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 301 && devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
@@ -370,20 +388,20 @@
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历拣料入库口
            for (DevpSlave.Sta pickSta : devp.getPickSta()) {
//                // 获取条码扫描仪信息
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
//                if (barcodeThread == null) {
//                    continue;
//                }
//                String barcode = barcodeThread.getBarcode();
//                if(!Cools.isEmpty(barcode)) {
//                    log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
//                    if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        continue;
//                    }
//                } else {
//                    continue;
//                }
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if(!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
                    if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                        continue;
                    }
                } else {
                    continue;
                }

                // 获取拣料入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
@@ -400,6 +418,9 @@
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) {
//                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
                    if (wrkMast == null) {
                        wrkMast = wrkMastMapper.selectPickStep(barcode);
                    }
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
@@ -1302,7 +1323,7 @@
    public synchronized void storeEmptyPlt() {
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
             for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
                // 获取空板入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
@@ -1314,7 +1335,8 @@

                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990
                        && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {

                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -1431,10 +1453,7 @@
                }
                // 获取工作档数据
                WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
//                if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
                if (null == wrkMast) {
                    continue;
                }
                if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
                wrkMasts.add(wrkMast);
                // 组装命令
                LedCommand ledCommand = new LedCommand();
@@ -1442,12 +1461,6 @@
                ledCommand.setIoType(wrkMast.getIoType());
                // 出库模式
                switch (wrkMast.getIoType()) {
                    case 1:
                        ledCommand.setTitle("全板入库");
                        break;
                    case 10:
                        ledCommand.setTitle("空板入库");
                        break;
                    case 101:
                        ledCommand.setTitle("全板出库");
                        break;
@@ -1465,16 +1478,24 @@
                        ledCommand.setEmptyMk(true);
                        break;
                    default:
                        log.error("任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        News.error("任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        break;
                }
                ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                ledCommand.setLocNo(wrkMast.getLocNo());
                ledCommand.setStaNo(wrkMast.getStaNo());
//                ledCommand.setSourceStaNo(wrkMast.getSourceStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme())));
                    wrkDetls.forEach(wrkDetl -> {
                        if (wrkMast.getIoType() == 101) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(),  wrkDetl.getAnfme()));
                        }
                        if (wrkMast.getIoType() == 107) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()));
                        }
                    });
                }
                commands.add(ledCommand);
            }
@@ -1487,22 +1508,10 @@
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (led.getId() == 7) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        ledThread.setLedMk(false);
                    }
                } else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        ledThread.setLedMk(false);
                    }
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    continue;
                }

            }

            try {
@@ -1530,33 +1539,6 @@
     * 其他  ===>> LED显示器复位，显示默认信息
     */
    public synchronized void ledReset() {
//        for (LedSlave led : slaveProperties.getLed()) {
//            // 获取输送线plc线程
//            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
//            // 命令集合
//            boolean reset = true;
//            for (Integer staNo : led.getStaArr()) {
//                // 获取叉车站点
//                StaProtocol staProtocol = devpThread.getStation().get(staNo);
//                if (staProtocol == null) {
//                    continue;
//                } else {
//                    staProtocol = staProtocol.clone();
//                }
//                if (staProtocol.getWorkNo() != 0) {
//                    reset = false;
//                    break;
//                }
//            }
//            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
//            // led显示默认内容
//            if (reset) {
//                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
//                    log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                }
//            }
//        }
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1565,32 +1547,18 @@
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) {
                    continue;
                }
                if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) {
                if (staProtocol == null) { continue; }
                if (staProtocol.getWorkNo() != 0) {
                    reset = false;
                    break;
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                if (led.getId() == 7) {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    } else {

                    }
                } else {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    } else {

                    }
            if (reset) {
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                }
            }
        }
@@ -1951,20 +1919,47 @@
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());

                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    if (inSta.getStaNo() == 2) {
                        continue;
//                    if (inSta.getStaNo() == 2) {
//                        continue;
//                    }
                    Integer staNo = 0;
                    switch (inSta.getStaNo()){
                        case 101:
                            staNo = 102;
                            break;
                        case 104:
                            staNo = 106;
                            break;
                        case 111:
                            staNo = 112;
                            break;
                        case 114:
                            staNo = 116;
                            break;
                        case 201:
                            staNo = 202;
                            break;
                        case 204:
                            staNo = 205;
                            break;
                        case 301:
                            staNo = 302;
                            break;
                        case 304:
                            staNo = 305;
                            break;
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(staNo);
                    switch (inSta.getStaNo()) {
                        case 102: // 1F1
                        case 101: // 1F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F1 = IoModeType.PAKOUT_MODE;
                                    }
@@ -1974,15 +1969,15 @@
                                devpThread.ioModeOf1F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 106: // 1F2
                        case 104: // 1F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F2 = IoModeType.PAKOUT_MODE;
                                    }
@@ -1992,15 +1987,15 @@
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 112: // 1F3
                        case 111: // 1F3
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F3 = IoModeType.PAKOUT_MODE;
                                    }
@@ -2010,15 +2005,15 @@
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 116: // 1F4
                        case 114: // 1F4
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F4 = IoModeType.PAKOUT_MODE;
                                    }
@@ -2028,15 +2023,15 @@
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 202: // 2F1
                        case 201: // 2F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F1 = IoModeType.PAKOUT_MODE;
                                    }
@@ -2046,15 +2041,15 @@
                                devpThread.ioModeOf2F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 205: // 2F2
                        case 204: // 2F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F2 = IoModeType.PAKOUT_MODE;
                                    }
@@ -2064,15 +2059,15 @@
                                devpThread.ioModeOf2F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 302: // 3F1
                        case 301: // 3F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F1 = IoModeType.PAKOUT_MODE;
                                    }
@@ -2082,15 +2077,15 @@
                                devpThread.ioModeOf3F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 305: // 3F2
                        case 304: // 3F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F2 = IoModeType.PAKOUT_MODE;
                                    }