| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.entity.BasRgvMap; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.BasRgvMapService; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.StaError1; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.nio.charset.StandardCharsets; |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | add(1);add(2);add(3);add(4); |
| | | add(5);add(6);add(7);add(8); |
| | | add(9);add(10);add(11);add(12); |
| | | add(13);add(14);add(15);add(16); |
| | | private StaError1 staError1; |
| | | // public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | // |
| | | // }}; |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(1001);add(1002);add(1004); |
| | | add(1005);add(1007); |
| | | add(1008);add(1010); |
| | | add(1011);add(1012);add(1014); |
| | | add(1015);add(1016);add(1018); |
| | | add(1019);add(1021); |
| | | add(1022);add(1024); |
| | | add(1025);add(1026);add(1028); |
| | | add(1029);add(1031); |
| | | add(1032);add(1033);add(1035); |
| | | add(1036);add(1037);add(1038); |
| | | add(1039);add(1040);add(1041); |
| | | add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);add(1048);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057); |
| | | add(1058);add(1059);add(1060);add(1061);add(1062);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072); |
| | | add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079);add(1080);add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087); |
| | | add(1088);add(1089);add(1090);add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102); |
| | | add(1103);add(1104);add(1105);add(1106);add(1107);add(1108);add(1109);add(1110); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(2001);add(2003); |
| | | add(2004);add(2006); |
| | | add(2007);add(2009); |
| | | add(2010);add(2012); |
| | | add(2013);add(2015); |
| | | add(2016);add(2018); |
| | | add(2019);add(2021); |
| | | add(2022);add(2024); |
| | | add(2025);add(2027); |
| | | add(2031);add(2033); |
| | | add(2034);add(2035);add(2037); |
| | | add(2041);add(2042);add(2043);add(2044); |
| | | add(2045);add(2046);add(2047);add(2048); |
| | | add(2101);add(2102);add(2103);add(2104);add(2105);add(2106);add(2107);add(2108);add(2109);add(2110); |
| | | add(2111);add(2112);add(2113);add(2114);add(2115);add(2116);add(2117);add(2118);add(2119);add(2120); |
| | | add(4001);add(4003);add(4004);add(4006); |
| | | }}; |
| | | |
| | | // 站点偏移量映射表 |
| | | public static final Map<Integer, Integer> siteOffsetMap = new HashMap<Integer, Integer>() {{ |
| | | put(1001, 0);put(1002, 116);put(1003, 208);put(1004, 300);put(1005, 392);put(1006, 508);put(1007, 600); |
| | | put(1008, 692);put(1009, 808);put(1010, 900);put(1011, 992);put(1012, 1108);put(1013, 1200);put(1014, 1292); |
| | | put(1015, 1384);put(1016, 1500);put(1017, 1592);put(1018, 1684);put(1019, 1776);put(1020, 1892);put(1021, 1984); |
| | | put(1022, 2076);put(1023, 2192);put(1024, 2284);put(1025, 2376);put(1026, 2492);put(1027, 2584);put(1028, 2676); |
| | | put(1029, 0);put(1030, 116);put(1031, 208);put(1032, 300);put(1033, 416);put(1034, 508);put(1035, 600); |
| | | put(1036, 692);put(1037, 784);put(1038, 876);put(1039, 968);put(1040, 1084);put(1041, 1176); |
| | | put(1042, 0);put(1043, 92);put(1044, 184);put(1045, 276);put(1046, 368);put(1047, 460); |
| | | put(1048, 552);put(1049, 644);put(1050, 736);put(1051, 828);put(1052, 992);put(1053, 1084); |
| | | put(1054, 0);put(1055, 92);put(1056, 256);put(1057, 348);put(1058, 512);put(1059, 604);put(1060, 600); |
| | | put(1061, 788);put(1062, 880);put(1063, 972);put(1064, 1064);put(1065, 1156);put(1066, 1320);put(1067, 1412); |
| | | put(1068, 1576);put(1069, 1668);put(1070, 1832);put(1071, 1924);put(1072, 2016);put(1073, 2108);put(1074, 2200); |
| | | put(1075, 2292);put(1076, 2384);put(1077, 2476);put(1078, 2640);put(1079, 2732); |
| | | put(1080, 0);put(1081, 92);put(1082, 256);put(1083, 348);put(1084, 512);put(1085, 604);put(1086, 696); |
| | | put(1087, 860);put(1088, 952);put(1089, 1044);put(1090, 1208);put(1091, 1300);put(1092, 1392);put(1093, 1556); |
| | | put(1094, 1648);put(1095, 1740);put(1096, 1904);put(1097, 1996);put(1098, 2160);put(1099, 2252);put(1100, 2344); |
| | | put(1101, 2508);put(1102, 2600);put(1103, 2692);put(1104, 2784);put(1105, 2876); |
| | | put(1106, 2968);put(1107, 3060);put(1108, 3152);put(1109, 3244);put(1110, 3336); |
| | | |
| | | |
| | | // 其他站点同理继续加 |
| | | }}; |
| | | |
| | | public static final Map<Integer, Integer> siteErrOffsetMap = new HashMap<Integer, Integer>() {{ |
| | | put(1036, 512);put(1103, 476);put(1047, 452); |
| | | |
| | | }}; |
| | | |
| | | // 特殊站点集合 |
| | | private static final Set<Integer> specialSites = new HashSet<>( |
| | | Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039)); |
| | | |
| | | // 特殊站点集合 |
| | | private static final Set<Integer> specialSites2 = new HashSet<>( |
| | | Arrays.asList(1051,1055,1057,1065,1067,1069,1077,1081,1083,1086,1089,1092,1095,1097,1100)); |
| | | |
| | | private static final Set<Integer> specialSites3 = new HashSet<>(//机械臂站点 |
| | | Arrays.asList(1098,1093,1087,1082,1074,1071,1061,1058)); |
| | | |
| | | |
| | | public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{ |
| | | add(0); add(1); add(2); |
| | | }}; |
| | | public static final ArrayList<Integer> BarcodeListMat = new ArrayList<Integer>() {{ |
| | | add(3); add(4); |
| | | }}; |
| | | public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{ |
| | | add(1103);add(1036);add(1047); |
| | | }}; |
| | | |
| | | private Integer count=0; |
| | | |
| | | // 偏移量计算方法 |
| | | public static int getOffsetBySiteId(int siteId) { |
| | | int offset = 0; |
| | | if (specialSites.contains(siteId)) { |
| | | offset = 96; // 特殊站点占 96 |
| | | } else { |
| | | offset = 72; // 普通站点占 72 |
| | | } |
| | | return offset; |
| | | } |
| | | // 偏移量计算方法 |
| | | public static int getOffsetBySiteId2(int siteId) { |
| | | int offset = 0; |
| | | if (specialSites.contains(siteId)) { |
| | | offset = 72; // 特殊站点占 96 |
| | | } else { |
| | | offset = 60; // 普通站点占 72 |
| | | } |
| | | return offset; |
| | | } |
| | | |
| | | /** |
| | | * 条码数量 |
| | | */ |
| | | private int barcodeSize = 3; |
| | | private int barcodeSize = 6; |
| | | |
| | | /** |
| | | * 入出库模式 |
| | |
| | | |
| | | public SiemensDevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | private ArrayList<Integer> getStaNo() { |
| | | switch (slave.getId()) { |
| | | case 1: |
| | | return staNos1; |
| | | case 2: |
| | | return staNos2; |
| | | default: |
| | | throw new CoolException("服务器异常"); |
| | | } |
| | | } |
| | | |
| | | @Override |
| | |
| | | // 写数据 ID+目标站 |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | // 心跳 |
| | | // heartbeat(); |
| | | Thread.sleep(400); |
| | | Thread.sleep(100); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | /** |
| | | * 初始化站点状态 |
| | | */ |
| | | private void initSite() { |
| | | count ++; |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | if(count > 77) { |
| | | // 站点编号 |
| | | for (Integer siteId : staNos) { |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(0); // ID |
| | | staProtocol.setAutoing(false); // 自动 |
| | | staProtocol.setLoading(false); // 有物 |
| | | staProtocol.setInEnable(false); // 可入 |
| | | staProtocol.setOutEnable(false); // 可出 |
| | | staProtocol.setEmptyMk(false); // 空板信号 |
| | | staProtocol.setStaNo((short) 0); // 目标站 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | count = 0; |
| | | } |
| | | } |
| | | |
| | |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | siemensS7Net.ConnectClose(); |
| | | initSite(); |
| | | return result; |
| | | } |
| | | |
| | |
| | | private void read() throws InterruptedException { |
| | | // // 更新入出库模式 |
| | | // updateIoMode(); |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int staNoSize = staNos.size(); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4)); |
| | | if (result.IsSuccess) { |
| | | OperateResultExOne<byte[]> result = null; |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.0", (short) (2768));//1001-1028 |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0", (short) (1268));//1029-1037 |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB104.0", (short) (1268));//1042-1053 |
| | | OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB103.0", (short) (2824));//1054-1079 |
| | | OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB102.0", (short) (3428));//1080-1110 |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB3.0", (short) (536));//1080-1110 |
| | | |
| | | |
| | | |
| | | if (result1.IsSuccess && result2.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 |
| | | if(siteId < 1029){ |
| | | result = result1; |
| | | }else if(siteId < 1042){ |
| | | result = result2; |
| | | }else if(siteId < 1054){ |
| | | result = result3; |
| | | }else if(siteId < 1080){ |
| | | result = result4; |
| | | }else if(siteId < 1111){ |
| | | result = result5; |
| | | } |
| | | // 获取该站点对应的偏移量 |
| | | Integer offset = siteOffsetMap.get(siteId); |
| | | if (offset == null) { |
| | | continue; // 如果没定义偏移量,跳过 |
| | | } |
| | | Integer offset2 = getOffsetBySiteId(siteId); |
| | | Integer offset3 = getOffsetBySiteId2(siteId); |
| | | if(siteId == 1040){ |
| | | boolean[] full = siemensS7Net.getByteTransform().TransBool(result.Content, offset, 2); |
| | | staProtocol.setFull(full[0]); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2)); // 工作号 |
| | | staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 12)); // 目标站 |
| | | staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 16))); //条码 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站 |
| | | } |
| | | } |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186); |
| | | // if (result0.IsSuccess) { |
| | | // for (int i = 0; i < 93; i++) { |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站 |
| | | // } |
| | | // } |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.100", (short) (staNoSize * 2)); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | if(specialSites2.contains(siteId)){ |
| | | staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 48)); // 目标站 |
| | | staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 52))); //条码 |
| | | } |
| | | if(staNosErrList.contains(siteId)){ |
| | | Integer offsetErr = siteErrOffsetMap.get(siteId); |
| | | boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(resultErr.Content, offsetErr, 2); |
| | | staProtocol.setFrontErr(statusErr[2]); |
| | | staProtocol.setBackErr(statusErr[3]); |
| | | staProtocol.setHighErr(statusErr[5]); |
| | | staProtocol.setLeftErr(statusErr[11]); |
| | | staProtocol.setRightErr(statusErr[12]); |
| | | // 取出454~458位置的5个字节 |
| | | byte[] bytes = Arrays.copyOfRange(resultErr.Content, (offsetErr + 14), (offsetErr + 19)); |
| | | // 转换成字符串(S7里CHAR是单字节编码,直接ASCII即可) |
| | | String plcStr = new String(bytes, StandardCharsets.US_ASCII).trim(); |
| | | // 判断是否等于 "error" |
| | | staProtocol.setBarcodeErr("error".equalsIgnoreCase(plcStr)); |
| | | } |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 1); |
| | | staProtocol.setAutoing(!status[0]); // 自动 |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3); |
| | | |
| | | staProtocol.setLoading(!status1[0]); // 有物 |
| | | |
| | | staProtocol.setInEnable(status1[2]); // 可入 |
| | | staProtocol.setOutEnable(status1[2]);// 可出 |
| | | staProtocol.setErr(status1[6]); |
| | | // staProtocol.setInEnable(status1[1]); // 可入 |
| | | // staProtocol.setOutEnable(status1[3]);// 可出 |
| | | // staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | // staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | // staProtocol.setHigh(status[6]); // 高库位 |
| | | // staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && (!staProtocol.isLoading() || !staProtocol.isInEnable())) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //条码扫描器 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.150",(short)(barcodeSize*8)); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 0; i < barcodeSize; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | ArrayList<Integer> barcodeList = BarcodeList; |
| | | OperateResultExOne<byte[]> reasultBarcode1 = siemensS7Net.Read("DB101.780", (short) 8);//1036 |
| | | OperateResultExOne<byte[]> reasultBarcode2 = siemensS7Net.Read("DB104.548", (short) 8);//1047 |
| | | OperateResultExOne<byte[]> reasultBarcode3 = siemensS7Net.Read("DB102.2780", (short) 8);//1103 |
| | | // OperateResultExOne<byte[]> reasultBarcode4 = siemensS7Net.Read("DB104.180", (short) 184); |
| | | if(reasultBarcode1.IsSuccess){ |
| | | Integer barcodeId = barcodeList.get(0); |
| | | String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode1.Content, 0)); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); |
| | | |
| | | } |
| | | //RGV小车 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2); |
| | | if (result3.IsSuccess) { |
| | | Integer siteId = 16; |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | if(reasultBarcode2.IsSuccess){ |
| | | Integer barcodeId = barcodeList.get(1); |
| | | String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode2.Content, 0)); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0))); |
| | | // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); |
| | | |
| | | } |
| | | if(reasultBarcode3.IsSuccess){ |
| | | Integer barcodeId = barcodeList.get(2); |
| | | String barcode = String.valueOf(siemensS7Net.getByteTransform().TransInt32(reasultBarcode3.Content, 0)); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | // News.error(JSON.toJSONString(barcode+"线程"+barcodeId)); |
| | | |
| | | } |
| | | |
| | | |
| | | |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | if (result1.IsSuccess && result2.IsSuccess) { |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | |
| | | throw new Exception("更新数据库数据失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | initSite(); |
| | | e.printStackTrace(); |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | |
| | | } else { |
| | |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | short[] array = new short[2]; |
| | | array[0] = staProtocol.getWorkNo(); |
| | | array[1] = staProtocol.getStaNo(); |
| | | OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | Integer siteId = staProtocol.getSiteId(); |
| | | // 获取该站点对应的偏移量 |
| | | Integer offset = siteOffsetMap.get(siteId); |
| | | Integer offset2 = getOffsetBySiteId(siteId); |
| | | Integer offset3 = getOffsetBySiteId2(siteId); |
| | | OperateResult write = null; |
| | | OperateResult write1 = null; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | // Thread.sleep(500); |
| | | // OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | if(siteId < 1029){ |
| | | write = siemensS7Net.Write("DB100." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | write1 = siemensS7Net.Write("DB100." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 |
| | | }else if(siteId < 1042){ |
| | | write = siemensS7Net.Write("DB101." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | write1 = siemensS7Net.Write("DB101." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 |
| | | }else if(siteId < 1054){ |
| | | write = siemensS7Net.Write("DB104." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | if(specialSites2.contains(siteId)){ |
| | | write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 |
| | | }else{ |
| | | write1 = siemensS7Net.Write("DB104." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 |
| | | } |
| | | }else if(siteId < 1080){ |
| | | write = siemensS7Net.Write("DB103." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | if(specialSites2.contains(siteId)){ |
| | | write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 |
| | | }else{ |
| | | write1 = siemensS7Net.Write("DB103." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 |
| | | } |
| | | }else if(siteId < 1111){ |
| | | write = siemensS7Net.Write("DB102." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | if(specialSites2.contains(siteId)){ |
| | | write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 48), staProtocol.getStaNo().intValue()); // 目标站 |
| | | }else{ |
| | | write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 12), staProtocol.getStaNo().intValue()); // 目标站 |
| | | } } |
| | | if(write.IsSuccess && write1.IsSuccess){ |
| | | log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | staProtocol = station.get(staProtocol.getSiteId()); |
| | | if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { |
| | | if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0 && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | } |
| | | |
| | |
| | | if (this.ioModeOf2F != IoModeType.NONE) { |
| | | if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); |
| | | log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | } |
| | | } |
| | | } |
| | | public Integer getRgvPosI(Integer pos) { |
| | | if (pos == null) return 0; |
| | | |
| | | // key: 站点号 value: 基准物理位置 |
| | | Map<Integer, Integer> posMap = new HashMap<>(); |
| | | posMap.put(1004, 6534); |
| | | posMap.put(1007, 33634); |
| | | posMap.put(1010, 75174); |
| | | posMap.put(1014, 102124); |
| | | posMap.put(1018, 138224); |
| | | posMap.put(1021, 178034); |
| | | posMap.put(1024, 219684); |
| | | posMap.put(1028, 246724); |
| | | posMap.put(1031, 288194); |
| | | posMap.put(1035, 315204); |
| | | int tolerance = 50; // 允许误差范围 |
| | | |
| | | for (Map.Entry<Integer, Integer> entry : posMap.entrySet()) { |
| | | int site = entry.getKey(); |
| | | int basePos = entry.getValue(); |
| | | if (Math.abs(pos - basePos) <= tolerance) { |
| | | return site; |
| | | } |
| | | } |
| | | |
| | | return 0; // 没匹配到站点 |
| | | } |
| | | |
| | | /** |
| | |
| | | } |
| | | OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | public static void main(String[] args) { |
| | | System.out.println(staNos.indexOf(129)); |
| | | System.out.println(staNos.size()); |
| | | for (int i = 0; i<staNos.size(); i++) { |
| | | System.out.println(staNos1.indexOf(129)); |
| | | System.out.println(staNos1.size()); |
| | | for (int i = 0; i<staNos1.size(); i++) { |
| | | // System.out.println(i*2); |
| | | // System.out.println(i*2 + 200); |
| | | // System.out.println(i); |
| | | } |
| | | int index = staNos.indexOf(128); |
| | | int index = staNos1.indexOf(128); |
| | | System.out.println(index*2); |
| | | System.out.println(index*2 + 200); |
| | | } |