| | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.zy.asrs.entity.BasRgv; |
| | | import com.zy.asrs.entity.BasRgvOpt; |
| | | import com.zy.asrs.service.BasRgvOptService; |
| | | import com.zy.asrs.service.BasRgvService; |
| | | //import com.zy.asrs.entity.BasRgv; |
| | | //import com.zy.asrs.entity.BasRgvOpt; |
| | | //import com.zy.asrs.service.BasRgvOptService; |
| | | //import com.zy.asrs.service.BasRgvService; |
| | | import com.zy.core.RgvThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | |
| | | case 2: |
| | | write((RgvCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | // 工位1复位 |
| | | case 3: |
| | | RgvCommand command = (RgvCommand) task.getData(); |
| | | if (null == command) { |
| | | command = new RgvCommand(); |
| | | } |
| | | command.setRgvNo(slave.getId()); // 堆垛机编号 |
| | | command.setTaskNo1((short) 0); // 工作号 |
| | | command.setTaskMode1(RgvTaskModeType.NONE); // 任务模式 |
| | | command.setSourceStaNo1((short) 0);//源站 |
| | | command.setDestinationStaNo1((short) 0);//目标站 |
| | | command.setTaskNo2((short) 0); // 工作号 |
| | | command.setTaskMode2(RgvTaskModeType.NONE); // 任务模式 |
| | | command.setSourceStaNo2((short) 0);//源站 |
| | | command.setDestinationStaNo2((short) 0);//目标站 |
| | | command.setAckFinish((short) 1); // 任务完成确认位 |
| | | write(command); |
| | | writeAckFinish1((RgvCommand) task.getData()); |
| | | break; |
| | | //写入数据确认命令 |
| | | //工位2复位 |
| | | case 4: |
| | | writeCommand((RgvCommand) task.getData()); |
| | | writeAckFinish2((RgvCommand) task.getData()); |
| | | break; |
| | | |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | |
| | | OperateResult connect = siemensNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | OutputQueue.RGV.offer(MessageFormat.format( "【{0}】RGV plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.info("RGV plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】RGV plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("RGV plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | initRgv(); |
| | | } |
| | |
| | | */ |
| | | private void readStatus(){ |
| | | try { |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 34); |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 38); |
| | | if (result.IsSuccess) { |
| | | if (null == rgvProtocol) { |
| | | rgvProtocol = new RgvProtocol(); |
| | | rgvProtocol.setRgvNo(slave.getId()); |
| | | } |
| | | rgvProtocol.setRgvNo(slave.getId()); |
| | | rgvProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));//模式 |
| | | rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2));//RGV状态 |
| | | rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt16(result.Content, 4));//工位1工作号 |
| | | rgvProtocol.setLoaded1(siemensNet.getByteTransform().TransInt16(result.Content, 6));//工位1有物 |
| | | rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt16(result.Content, 8));//RGV当前位置 |
| | | rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10));//走行在定位 |
| | | rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt16(result.Content, 12));//工位2工作号 |
| | | rgvProtocol.setLoaded2(siemensNet.getByteTransform().TransInt16(result.Content, 14));//工位2有物 |
| | | rgvProtocol.setTaskFinish1(siemensNet.getByteTransform().TransInt16(result.Content, 16));//工位1任务完成 |
| | | rgvProtocol.setTaskFinish2(siemensNet.getByteTransform().TransInt16(result.Content, 18));//工位2任务完成 |
| | | rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 20));//异常码 |
| | | rgvProtocol.setHeart(siemensNet.getByteTransform().TransInt16(result.Content, 22));//RGV心跳信号 |
| | | rgvProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 24));//备用1 |
| | | rgvProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 26));//备用2 |
| | | rgvProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 28));//备用3 |
| | | rgvProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 30));//备用4 |
| | | rgvProtocol.setTemp5(siemensNet.getByteTransform().TransInt16(result.Content, 32));//备用5 |
| | | rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt32(result.Content, 2));//工位1工作号 |
| | | rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt32(result.Content, 6));//工位1工作号 |
| | | rgvProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 10));//RGV状态 |
| | | rgvProtocol.setColumnNumber(siemensNet.getByteTransform().TransInt16(result.Content, 12));//RGV当前位置 |
| | | rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14));//走行在定位 |
| | | rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt32(result.Content, 16));//RGV当前位置 |
| | | rgvProtocol.setLoaded1(siemensNet.getByteTransform().TransInt16(result.Content, 20));//工位1有物 |
| | | rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 22));//异常码 |
| | | rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 24));//备用2 |
| | | rgvProtocol.setxDistance(siemensNet.getByteTransform().TransSingle(result.Content, 28));//备用3 |
| | | rgvProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 32));//备用4 |
| | | rgvProtocol.setLoaded2(siemensNet.getByteTransform().TransInt16(result.Content, 36));//工位1有物 |
| | | |
| | | OperateResultExOne<byte[]> result2 = siemensNet.Read("DB100.0", (short) 22); |
| | | if (result2.IsSuccess) { |
| | | rgvProtocol.setTaskMode1(siemensNet.getByteTransform().TransInt16(result.Content, 4));//工位1任务模式 |
| | | rgvProtocol.setSourceStn1(siemensNet.getByteTransform().TransInt16(result.Content, 6));//工位1源站 |
| | | rgvProtocol.setDestinationPos1(siemensNet.getByteTransform().TransInt16(result.Content, 8));//工位1目标站 |
| | | rgvProtocol.setTaskMode2(siemensNet.getByteTransform().TransInt16(result.Content, 14));//工位2任务模式 |
| | | rgvProtocol.setSourceStn2(siemensNet.getByteTransform().TransInt16(result.Content, 16));//工位2源站 |
| | | rgvProtocol.setDestinationPos2(siemensNet.getByteTransform().TransInt16(result.Content, 18));//工位2目标站 |
| | | } |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 复位信号 |
| | | if (rgvProtocol.getStatusType().equals(RgvStatusType.WAITING)) { |
| | | if (resetFlag1) { |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setAckFinish((short) 2);//工位1任务结束已接收 |
| | | if (write(rgvCommand)) { |
| | | resetFlag1 = false; |
| | | } |
| | | } |
| | | |
| | | if (resetFlag2) { |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setAckFinish((short) 3);//工位2任务结束已接收 |
| | | if (write(rgvCommand)) { |
| | | resetFlag2 = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 根据实时信息更新数据库 |
| | | BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | BasRgv basRgv = new BasRgv(); |
| | | basRgv.setRgvNo(slave.getId()); |
| | | basRgv.setMode(rgvProtocol.getMode().intValue()); |
| | | basRgv.setStatus(rgvProtocol.getStatus().intValue()); |
| | | basRgv.setTaskNo1(rgvProtocol.getTaskNo1().intValue()); |
| | | basRgv.setLoaded1(rgvProtocol.getLoaded1().intValue()); |
| | | basRgv.setRgvPos(rgvProtocol.getRgvPos().intValue()); |
| | | basRgv.setWalkPos(rgvProtocol.getWalkPos().intValue()); |
| | | basRgv.setTaskNo2(rgvProtocol.getTaskNo2().intValue()); |
| | | basRgv.setLoaded2(rgvProtocol.getLoaded2().intValue()); |
| | | basRgv.setTaskFinish1(rgvProtocol.getTaskFinish1().intValue()); |
| | | basRgv.setTaskFinish2(rgvProtocol.getTaskFinish2().intValue()); |
| | | basRgv.setAlarm(rgvProtocol.getAlarm().intValue()); |
| | | basRgv.setHeart(rgvProtocol.getHeart().intValue()); |
| | | basRgv.setTemp1(rgvProtocol.getTemp1().intValue()); |
| | | basRgv.setTemp2(rgvProtocol.getTemp2().intValue()); |
| | | basRgv.setTemp3(rgvProtocol.getTemp3().intValue()); |
| | | basRgv.setTemp4(rgvProtocol.getTemp4().intValue()); |
| | | basRgv.setTemp5(rgvProtocol.getTemp5().intValue()); |
| | | if (!basRgvService.updateById(basRgv)){ |
| | | log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | // BasRgvService basRgvService = SpringUtils.getBean(BasRgvService.class); |
| | | // BasRgv basRgv = new BasRgv(); |
| | | // basRgv.setRgvNo(slave.getId()); |
| | | // basRgv.setMode(rgvProtocol.getMode().intValue()); |
| | | // basRgv.setStatus(rgvProtocol.getStatus().intValue()); |
| | | // basRgv.setTaskNo1(rgvProtocol.getTaskNo1()); |
| | | // basRgv.setLoaded1(rgvProtocol.getLoaded1().intValue()); |
| | | // basRgv.setRgvPos(rgvProtocol.getRgvPos().intValue()); |
| | | // basRgv.setWalkPos(rgvProtocol.getWalkPos().intValue()); |
| | | //// basRgv.setTaskNo2(rgvProtocol.getTaskNo2().intValue()); |
| | | //// basRgv.setLoaded2(rgvProtocol.getLoaded2().intValue()); |
| | | //// basRgv.setTaskFinish1(rgvProtocol.getTaskFinish1().intValue()); |
| | | //// basRgv.setTaskFinish2(rgvProtocol.getTaskFinish2().intValue()); |
| | | // basRgv.setAlarm(rgvProtocol.getAlarm().intValue()); |
| | | //// basRgv.setHeart(rgvProtocol.getHeart().intValue()); |
| | | // basRgv.setTemp1(rgvProtocol.getTemp1()); |
| | | // basRgv.setTemp2(rgvProtocol.getTemp2().intValue()); |
| | | // basRgv.setTemp3(rgvProtocol.getTemp3().intValue()); |
| | | //// basRgv.setTemp4(rgvProtocol.getTemp4().intValue()); |
| | | //// basRgv.setTemp5(rgvProtocol.getTemp5().intValue()); |
| | | // if (!basRgvService.updateById(basRgv)){ |
| | | // log.error("RGV plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | // } |
| | | } catch (Exception ignore){} |
| | | |
| | | } else { |
| | | initRgv(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】读取RGV plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取RGV plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initRgv(); |
| | | } |
| | | } |
| | | private boolean writeAckFinish1(RgvCommand command) throws InterruptedException { |
| | | OperateResult write = siemensNet.Write("DB100.22.1", true); |
| | | if (!write.IsSuccess){ |
| | | log.error("任务1确认完成写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}]",slave.getId()); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(3, command)); |
| | | } |
| | | return write.IsSuccess; |
| | | } |
| | | private boolean writeAckFinish2(RgvCommand command) throws InterruptedException { |
| | | OperateResult write = siemensNet.Write("DB100.22.2", true); |
| | | if (!write.IsSuccess){ |
| | | log.error("任务2确认完成写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}]",slave.getId()); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(4, command)); |
| | | } |
| | | return write.IsSuccess; |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 写入数据 |
| | |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | command.setRgvNo(slave.getId()); |
| | | OperateResult result = null; |
| | | if (command.getTaskNo1() > 0 && command.getTaskNo2() == 0) { |
| | | //只有工位1存在任务且任务没有被确认,工位1开始计时 |
| | | if (command.getCommand() == 0) { |
| | | rgvProtocol.setTask1SendTime(System.currentTimeMillis()); |
| | | short[] array = new short[5]; |
| | | array[0] = command.getSourceStaNo1(); |
| | | array[1] = command.getSourceStaNo2(); |
| | | array[2] = command.getDestinationStaNo1(); |
| | | array[3] = command.getDestinationStaNo2(); |
| | | array[4] = command.getTaskMode(); |
| | | |
| | | int[] array2 = new int[3]; |
| | | array2[0] = command.getTaskNo1(); |
| | | array2[1] = command.getTaskNo2(); |
| | | array2[2] = 0; |
| | | |
| | | boolean[] array3 = new boolean[3]; |
| | | array3[0] = command.isCommand(); |
| | | array3[1] = command.isAckFinish1(); |
| | | array3[2] = command.isAckFinish2(); |
| | | |
| | | OperateResult result1 = siemensNet.Write("DB100.0",array); |
| | | OperateResult result2 = siemensNet.Write("DB100.10",array2); |
| | | OperateResult result3 = siemensNet.Write("DB100.22",array3); |
| | | |
| | | if (!result1.IsSuccess && !result2.IsSuccess && !result3.IsSuccess){ |
| | | log.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(2,command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | OperateResultExOne<byte[]> readAck1 = siemensNet.Read("DB100.0", (short) 22.1); |
| | | OperateResultExOne<byte[]> readAck2 = siemensNet.Read("DB100.0", (short) 22.2); |
| | | if (resultRead.IsSuccess && readAck1.IsSuccess && readAck2.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setSourceStaNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 0)); |
| | | one.setSourceStaNo2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setDestinationStaNo2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setTaskNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10)); |
| | | one.setTaskNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 14)); |
| | | one.setCommand(siemensNet.getByteTransform().TransBool(resultRead.Content, 22)); |
| | | one.setAckFinish1(siemensNet.getByteTransform().TransBool(readAck1.Content, 0)); |
| | | one.setAckFinish2(siemensNet.getByteTransform().TransBool(readAck2.Content, 0)); |
| | | // one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | if ( !command.isAckFinish1() == one.isAckFinish1() || |
| | | !command.isAckFinish2() == one.isAckFinish2() || |
| | | !command.isCommand() == one.isCommand() || |
| | | |
| | | !command.getTaskNo1().equals(one.getTaskNo1()) || |
| | | !command.getTaskNo2().equals(one.getTaskNo2()) || |
| | | !command.getTaskMode().equals(one.getTaskMode()) || |
| | | !command.getSourceStaNo1().equals(one.getSourceStaNo1()) || |
| | | !command.getDestinationStaNo1().equals(one.getDestinationStaNo1()) || |
| | | !command.getSourceStaNo2().equals(one.getSourceStaNo2()) || |
| | | !command.getDestinationStaNo2().equals(one.getDestinationStaNo2()) |
| | | ){ |
| | | try{ |
| | | log.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | log.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | log.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | log.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | }else { |
| | | log.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | }else { |
| | | log.error("RGV命令地址写入后回读出错,重新加入队列"); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | } |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); // 任务完成确认位 |
| | | array[1] = command.getTaskNo1(); // 工位1任务号 |
| | | array[2] = command.getTaskMode1(); // 工位1模式 |
| | | array[3] = command.getSourceStaNo1(); // 工位1源站 |
| | | array[4] = command.getDestinationStaNo1(); // 工位1目标站 |
| | | array[5] = 0; // 工位2任务号 |
| | | array[6] = 0; // 工位2模式 |
| | | array[7] = 0; // 工位2源站 |
| | | array[8] = 0; // 工位2目标站 |
| | | array[9] = command.getCommand();// 任务确认位 |
| | | result = siemensNet.Write("DB100.0", array); |
| | | log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | } else if (command.getTaskNo2() > 0 && command.getTaskNo1() == 0) { |
| | | //只有工位2存在任务 |
| | | short[] array = new short[5]; |
| | | array[0] = command.getTaskNo2(); // 工位2任务号 |
| | | array[1] = command.getTaskMode2(); // 工位2模式 |
| | | array[2] = command.getSourceStaNo2(); // 工位2源站 |
| | | array[3] = command.getDestinationStaNo2(); // 工位2目标站 |
| | | array[4] = command.getCommand();// 任务确认位 |
| | | result = siemensNet.Write("DB100.12", array); |
| | | log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | }else { |
| | | //工位1和工位2任务 |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); // 任务完成确认位 |
| | | array[1] = command.getTaskNo1(); // 工位1任务号 |
| | | array[2] = command.getTaskMode1(); // 工位1模式 |
| | | array[3] = command.getSourceStaNo1(); // 工位1源站 |
| | | array[4] = command.getDestinationStaNo1(); // 工位1目标站 |
| | | array[5] = command.getTaskNo2(); // 工位2任务号 |
| | | array[6] = command.getTaskMode2(); // 工位2模式 |
| | | array[7] = command.getSourceStaNo2(); // 工位2源站 |
| | | array[8] = command.getDestinationStaNo2(); // 工位2目标站 |
| | | array[9] = command.getCommand();// 任务确认位 |
| | | result = siemensNet.Write("DB100.0", array); |
| | | log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | }catch (Exception e){ |
| | | log.error("RGV命令地址写入后回读出错"); |
| | | } |
| | | |
| | | if (command.getCommand() == 1) { |
| | | //任务被确认 |
| | | rgvProtocol.setTask1SendTime(0L);//重置工位1下发时间 |
| | | if (!command.isAckFinish1() && !command.isAckFinish2()) { |
| | | if (result1.IsSuccess) { |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | |
| | | do { |
| | | writeCount2++; |
| | | result1 = siemensNet.Write("DB100.22", true); |
| | | if(result1.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.22", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | boolean commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 0); |
| | | if (!commandFinish){ |
| | | log.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | log.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | log.error("RGV任务确认位回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | log.error("RGV任务确认位写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | } |
| | | |
| | | if(!result.IsSuccess){ |
| | | log.error("写入RGV plc数据失败,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | Date now = new Date(); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getRgvNo(), // RGV[非空] |
| | | command.getAckFinish().intValue(), // 任务完成确认位 |
| | | command.getTaskNo1().intValue(), // 任务号 |
| | | command.getTaskMode1().intValue(), // 模式 |
| | | command.getSourceStaNo1().intValue(), // 源站 |
| | | command.getDestinationStaNo1().intValue(), // 目标站 |
| | | command.getTaskNo2().intValue(), // 任务号 |
| | | command.getTaskMode2().intValue(), // 模式 |
| | | command.getSourceStaNo2().intValue(), // 源站 |
| | | command.getDestinationStaNo2().intValue(), // 目标站 |
| | | command.getCommand().intValue(), |
| | | now, // 下发时间 |
| | | null, // 下发人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | null //响应 |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | if (result1 != null && result1.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 写入数据确认命令 |
| | | */ |
| | | private boolean writeCommand(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | command.setRgvNo(slave.getId()); |
| | | short[] array = new short[1]; |
| | | array[0] = command.getCommand();// 任务确认位 |
| | | OperateResult result = siemensNet.Write("DB100.20", array); |
| | | log.info("RGV命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | |
| | | if(!result.IsSuccess){ |
| | | log.error("写入RGV plc数据失败,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | Date now = new Date(); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getRgvNo(), // RGV[非空] |
| | | command.getAckFinish().intValue(), // 任务完成确认位 |
| | | command.getTaskNo1().intValue(), // 任务号 |
| | | command.getTaskMode1().intValue(), // 模式 |
| | | command.getSourceStaNo1().intValue(), // 源站 |
| | | command.getDestinationStaNo1().intValue(), // 目标站 |
| | | command.getTaskNo2().intValue(), // 任务号 |
| | | command.getTaskMode2().intValue(), // 模式 |
| | | command.getSourceStaNo2().intValue(), // 源站 |
| | | command.getDestinationStaNo2().intValue(), // 目标站 |
| | | command.getCommand().intValue(), |
| | | now, // 下发时间 |
| | | null, // 下发人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | null //响应 |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化堆垛机状态 |
| | |
| | | if (null == rgvProtocol) { |
| | | rgvProtocol = new RgvProtocol(); |
| | | } |
| | | rgvProtocol.setMode((short) 0); |
| | | rgvProtocol.setStatus((short) -1); |
| | | rgvProtocol.setWalkPos((short) 1); |
| | | rgvProtocol.setMode((short) 0);//模式 |
| | | rgvProtocol.setTaskNo1(0);//工位1工作号 |
| | | rgvProtocol.setTaskNo2(0);//工位1工作号 |
| | | rgvProtocol.setStatus((short) 0);//RGV状态 |
| | | rgvProtocol.setColumnNumber((short) 0);//RGV当前位置 |
| | | rgvProtocol.setWalkPos((short) 0);//走行在定位 |
| | | rgvProtocol.setRgvPos(0);//RGV当前位置 |
| | | rgvProtocol.setLoaded1((short) 0);//工位1有物 |
| | | rgvProtocol.setAlarm((short) 0);//异常码 |
| | | rgvProtocol.setxSpeed( 0);//备用2 |
| | | rgvProtocol.setxDistance(0);//备用3 |
| | | rgvProtocol.setxDuration( 0);//备用4 |
| | | } |
| | | |
| | | @Override |