自动化立体仓库 - WCS系统
#
zjj
2025-01-08 a93374428a3944788ae547f75504fdf0aa33571c
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -51,6 +51,8 @@
import java.util.*;
import java.util.stream.Collectors;
import static com.zy.common.utils.RandomValidateCodeUtil.code;
/**
 * 立体仓库WCS系统主流程业务
 * Created by vincent on 2020/8/6
@@ -96,6 +98,8 @@
    private MatnrCodeService matnrCodeService;
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private MatService matService;
    @Value("${wms.url}")
    private String wmsUrl;
@@ -349,44 +353,53 @@
                        log.error(staProtocol.getStaNo()+"站点,空桶,非法目标站!!!!!!"+staProtocol.getStaNoEnd().toString());
                        continue;
                    }
                    Integer workNo1 = commonService.getWorkNo(3);
                    Date now = new Date();
                    // 保存工作档
                    WrkMast wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo1);
                    wrkMast.setIoTime(now);
                    wrkMast.setWrkSts(101L); // 工作状态:101.初始
                    wrkMast.setIoType(199); // 入出库状态: 199.转移
                    wrkMast.setIoPri(15D);
                    wrkMast.setCrnNo(0);
                    wrkMast.setSourceStaNo(staProtocol.getStaNo().intValue()); // 源站
                    wrkMast.setStaNo(staProtocol.getStaNoEnd().intValue()); // 目标站
                    wrkMast.setFullPlt("N"); // 满板
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk("Y"); // 空板
                    wrkMast.setBarcode("KB888888"); // 托盘码
                    wrkMast.setLinkMis("N");
                    wrkMast.setCtnNo("Y");  // 入库阻塞库位移转标记
                    wrkMast.setAppeTime(now);
                    wrkMast.setModiTime(now);
                    int res = wrkMastMapper.insert(wrkMast);
                    if (res == 0) {
                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing()
                            && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk()
                            && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
                            && staProtocol.isPakMk()) {
                        Integer workNo1 = commonService.getWorkNo(3);
                        Date now = new Date();
                        // 保存工作档
                        WrkMast wrkMast = new WrkMast();
                        wrkMast.setWrkNo(workNo1);
                        wrkMast.setIoTime(now);
                        wrkMast.setWrkSts(101L); // 工作状态:101.初始
                        wrkMast.setIoType(199); // 入出库状态: 199.转移
                        wrkMast.setIoPri(15D);
                        wrkMast.setCrnNo(0);
                        wrkMast.setSourceStaNo(staProtocol.getStaNo().intValue()); // 源站
                        wrkMast.setStaNo(staProtocol.getStaNoEnd().intValue()); // 目标站
                        wrkMast.setFullPlt("N"); // 满板
                        wrkMast.setPicking("N"); // 拣料
                        wrkMast.setExitMk("N"); // 退出
                        wrkMast.setEmptyMk("Y"); // 空板
                        wrkMast.setBarcode("KB888888"); // 托盘码
                        wrkMast.setLinkMis("N");
                        wrkMast.setCtnNo("Y");  // 入库阻塞库位移转标记
                        wrkMast.setAppeTime(now);
                        wrkMast.setModiTime(now);
                        int res = wrkMastMapper.insert(wrkMast);
                        if (res == 0) {
//                                throw new CoolException("");
                        log.error(staProtocol.getStaNo()+"站点,空桶,保存工作档主档失败!!!!!!"+now.toString());
                        continue;
                    }
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            log.error(staProtocol.getStaNo()+"站点,空桶,保存工作档主档失败!!!!!!"+now.toString());
                            continue;
                        }
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
//                    StaProtocol staProtocol1 = new StaProtocol();
                    staProtocol.setWorkNo(workNo1.shortValue());
                    staProtocol.setStaNo((short)3001);
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    ledThread.errorReset();
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        throw new CoolException("更新plc站点信息失败");
                        staProtocol.setWorkNo(workNo1.shortValue());
                        staProtocol.setStaNo((short)3001);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        ledThread.errorReset();
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        if (!result) {
                            throw new CoolException("更新plc站点信息失败");
                        }
                    }
                    continue;
                }
@@ -1070,10 +1083,10 @@
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
            List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo());
            //            获取工作状态为14的工作档
            WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo());
            if ( wrkMast1 !=null) {
                continue;
            }
//            WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo());
//            if ( wrkMast1 !=null) {
//                continue;
//            }
            for (WrkMast wrkMast : wrkMasts) {
                if (wrkMast == null) {
                    continue;
@@ -2766,8 +2779,8 @@
                short sta1 = 0;
                short souSta2 = 0;
                short sta2 = 0;
                Integer matnr = 0;
                Integer matnr2 = 0;
                String matnr = "0";
                String matnr2 = "0";
                String batch = "";
                String batch2 = "";
                short type = 0;
@@ -2817,7 +2830,7 @@
                            sta1 = Utils.getRgvEndStaNo(rgvSlave.getId(),wrkMast.getStaNo());
                            Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1);
                            BasDevp devp = basDevpService.selectById(staNo);
                            if (devp.getWrkNo()!=0 || devp.getLoading().equals("Y")){
                            if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){
                                continue;
                            }
                            work1 = true;
@@ -2846,7 +2859,7 @@
                            }
                            Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1);
                            BasDevp devp = basDevpService.selectById(staNo);
                            if (devp.getWrkNo()!=0 || devp.getLoading().equals("Y")){
                            if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){
                                continue;
                            }
                            workNo1 = commonService.getWorkNo(3);
@@ -2891,14 +2904,14 @@
                        }
                        Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta1);
                        BasDevp devp = basDevpService.selectById(staNo);
                        if (devp.getWrkNo()!=0 || devp.getLoading().equals("Y")){
                        if (devp.getWrkNo()!=0 || Cools.isEmpty(devp.getLoading()) || devp.getLoading().equals("Y")){
                            continue;
                        }
                        work1 = true;
                        if (inStn.getSourcePlcId() == 4 || inStn.getSourcePlcId() ==5){ //灌装站需要获取输送线物料代码
                            matnr = staProtocol.getMatnr();
                            batch = staProtocol.getBatch();
                            anfme = Cools.isEmpty(staProtocol.getAnfme()) ? anfme:staProtocol.getAnfme().shortValue();
                            anfme = (Cools.isEmpty(staProtocol.getAnfme()) || staProtocol.getAnfme()==0) ? anfme:staProtocol.getAnfme().shortValue();
                            weight11 = staProtocol.getWeight1();
                            weight = weight11;
                            String memoBool = staProtocol.isBan()? "存在":"不存在";
@@ -2944,7 +2957,7 @@
                                sta2 = Utils.getRgvEndStaNo(rgvSlave.getId(),wrkMast.getStaNo());
                                Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2);
                                BasDevp devp2 = basDevpService.selectById(staNo);
                                if (devp2.getWrkNo()!=0 || devp2.getLoading().equals("Y")){
                                if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){
                                    continue;
                                }
@@ -2972,7 +2985,7 @@
                                }
                                Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2);
                                BasDevp devp2 = basDevpService.selectById(staNo);
                                if (devp2.getWrkNo()!=0 || devp2.getLoading().equals("Y")){
                                if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){
                                    continue;
                                }
                                workNo2 = commonService.getWorkNo(3);
@@ -3018,7 +3031,7 @@
                            }
                            Integer staNo = Utils.getStaNo(rgvSlave.getId(), (int) sta2);
                            BasDevp devp2 = basDevpService.selectById(staNo);
                            if (devp2.getWrkNo()!=0 || devp2.getLoading().equals("Y")){
                            if (devp2.getWrkNo()!=0 || Cools.isEmpty(devp2.getLoading()) || devp2.getLoading().equals("Y")){
                                continue;
                            }
@@ -3026,7 +3039,8 @@
                            if (inStn.getSourcePlcId() == 4){
                                matnr2 = staProtocol.getMatnr();
                                batch2 = staProtocol.getBatch();
                                anfme2 = Cools.isEmpty(staProtocol.getAnfme2()) ? anfme2:staProtocol.getAnfme2().shortValue();
                                anfme2 = (Cools.isEmpty(staProtocol.getAnfme2()) || staProtocol.getAnfme2()==0) ? anfme2:staProtocol.getAnfme2().shortValue();
                                weight11 = staProtocol.getWeight1();
                                weight2 = weight11;
                                String memoBool = staProtocol.isBan()? "存在":"不存在";
@@ -3131,7 +3145,7 @@
                                    wrkMast.setWrkSts(14L);
                                    wrkMast.setModiTime(date);
                                    wrkMastService.updateById(wrkMast);
                                } else if (wrkMast.getIoType()==199){
                                } else if (wrkMast.getIoType()==199 && rgvSlave.getId()==3 && (wrkMast.getStaNo()==3007 || wrkMast.getStaNo()==3012)){
                                    Date date = new Date();
                                    wrkMast.setWrkSts(105L);
                                    wrkMast.setModiTime(date);
@@ -3418,6 +3432,11 @@
                                wrkMast.setWrkSts(105L);
                                wrkMast.setModiTime(date);
                                wrkMastService.updateById(wrkMast);
                            } else if (wrkMast.getIoType() == 105){
                                Date date = new Date();
                                wrkMast.setWrkSts(14L);
                                wrkMast.setModiTime(date);
                                wrkMastService.updateById(wrkMast);
                            }
                        }
@@ -3601,10 +3620,59 @@
//                     获取入库通知档
                    WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N"));
                    if (Cools.isEmpty(waitPakin)) {
                        try {
                            CreateComb(barcode, staProtocol.getMatnr(),staProtocol.getWorkNo().intValue(),staProtocol.getBatch(),inSta);
                        }catch (IOException e) {
                            throw new CoolException(e);
                        WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode).eq("io_type", 105));
                        if (Cools.isEmpty(mast)) {
                            try {
                                CreateComb(barcode, staProtocol.getMatnr().toString(),staProtocol.getWorkNo().intValue(),staProtocol.getBatch(),inSta);
                            }catch (IOException e) {
                                throw new CoolException(e);
                            }
                        } else {
                            try {
                                LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                                SearchLocParam param = new SearchLocParam();
                                param.setBarcode(barcode);
                                param.setBatch(staProtocol.getBatch());
                                param.setIoType(105);
                                param.setSourceStaNo(inSta.getStaNo());
                                param.setLocType1(locTypeDto.getLocType1());
                                String response = new HttpHandler.Builder()
                                        .setUri(wmsUrl)
                                        .setPath("/rpc/process/in/loc/v1")
                                        .setJson(JSON.toJSONString(param))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                if (jsonObject.getInteger("code").equals(200)) {
                                    StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                                    barcodeThread.setBarcode("");
                                    staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                                    staProtocol.setStaNo(dto.getStaNo().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    ledThread.errorReset();
                                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    if (!result) {
                                        throw new CoolException("更新plc站点信息失败");
                                    }
                                } else if(jsonObject.getInteger("code").equals(700)) {
                                    log.error(barcode + "托盘识别异常,请先进行组托!");
                                    // led 异常显示
                                    ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                    if (ledThread != null) {
                                        String errorMsg = barcode + "托盘识别异常,请先进行组托!";
                                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                    }
                                } else {
                                    log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/process/in/loc/v1", JSON.toJSONString(param), response);
                                }
                            } catch (Exception e) {
                                log.error(""+e);
                                e.printStackTrace();
                                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                            }
                        }
                    } else if (waitPakin.getWeight() == null) {
                        WrkMastSta wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no", staProtocol.getWorkNo().intValue()));
@@ -3659,6 +3727,7 @@
                            }
                        } catch (Exception e) {
                            log.error(""+e);
                            e.printStackTrace();
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        }
@@ -3672,7 +3741,55 @@
    }
    public void CreateComb(String barcode,Integer code,Integer wrkNo,String batch,DevpSlave.Sta inSta) throws IOException {
    public synchronized void getNeed() {
        for (DevpSlave devp : slaveProperties.getDevp()) {
            if (devp.getId() != 2) {
                continue;
            }
            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
            if (devpThread.isCalled == 1) {
                try {
                    String response = new HttpHandler.Builder()
                            .setUri(wmsUrl)
                            .setPath("/rpc/process/loc/v1")
                            .setJson(JSON.toJSONString(""))
                            .build()
                            .doPost();
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                        log.info("任务下发成功");
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, null));
                    } else {
                        log.error("请求接口失败!!!url:{};response:{}", wmsUrl + "/mobile/comb/auth", response);
                    }
                    Thread.sleep(1000);
                } catch (Exception e) {
                    e.printStackTrace();
                }
            }
            if (devpThread.isFinish == 1) {
                Integer weight = devpThread.weight;
                Integer isHalf = devpThread.isHalf;
                WrkMast lastWrkMast105 = wrkMastService.getLastWrkMast105();
                if (Cools.isEmpty(lastWrkMast105)) continue;
                List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(lastWrkMast105.getWrkNo());
                if (!Cools.isEmpty(wrkDetls)) {
                    for (WrkDetl wrkDetl : wrkDetls) {
                        wrkDetl.setWeight(weight.doubleValue());
                        if (isHalf == 1) {
                            wrkDetl.setMemo("存在半桶");
                        } else {
                            wrkDetl.setMemo("不存在半桶");
                        }
                        wrkDetlService.updateById(wrkDetl);
                    }
                }
                boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, null));
            }
        }
    }
    public void CreateComb(String barcode,String code,Integer wrkNo,String batch,DevpSlave.Sta inSta) throws IOException {
        Double anfme = 0d;
        Double weight = 0d;
        String memo = "";
@@ -3681,7 +3798,7 @@
        if (Cools.isEmpty(wrkMastSta)){
            wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no2", wrkNo));
            if (Cools.isEmpty(wrkMastSta)){
                if (code >0 && !Cools.isEmpty(batch)){
                if (!Cools.isEmpty(batch)){
                    anfme = 1d;
                }else {
                    throw new  CoolException("未找到对应的任务信息");
@@ -3700,15 +3817,17 @@
            weight = wrkMastSta.getWeight();
            memo = wrkMastSta.getMemo();
        }
        MatnrCode matnrCode = matnrCodeService.selectByCode(code);
        if (Cools.isEmpty(matnrCode)){
        ////
//        MatnrCode matnrCode = matnrCodeService.selectByCode(code);
        Mat mat = matService.selectByCode(code);
        if (Cools.isEmpty(mat)){
            throw new  CoolException("未找到对应的物料信息");
        }
        CombParam combParam = new CombParam();
        ArrayList<CombParam.CombMat> combMats = new ArrayList<>();
        CombParam.CombMat combMat = new CombParam.CombMat();
        combParam.setBarcode(barcode);
        combMat.setMatnr(matnrCode.getMatnr());
        combMat.setMatnr(mat.getMatnr());
        combMat.setBatch(batch);
        combMat.setAnfme(anfme);
        combMat.setWeight(weight);