自动化立体仓库 - WCS系统
Junjie
2024-02-23 a6758aa0c0ac75a5ea3f46fb214d62d8f07a6ad4
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -5,6 +5,7 @@
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.mapper.*;
@@ -1611,8 +1612,12 @@
            NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo());
            if (wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) {
                //拣料再回库,重新分配设备工作号
                Random random = new Random();
                int deviceWrk = Math.abs((liftCommand.getTaskNo().intValue() + random.nextInt(9999)));//获取设备工作号
                int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号
                BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId());
                if (basLiftOpt != null) {
                    News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo());
                    return false;
                }
                liftCommand.setTaskNo((short) deviceWrk);
            }
            ArrayList<NyLiftCommand> commands = new ArrayList<>();
@@ -1775,10 +1780,13 @@
                        && liftProtocol.getTaskNo() != 0
                        && !liftProtocol.getBusy()
                ) {
                    BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString());
                    int taskNo = liftProtocol.getTaskNo().intValue();
                    if (basLiftOpt != null) {
                        taskNo = basLiftOpt.getWrkNo();
                    if (taskNo >= 20000 && taskNo <= 30000) {
                        //提升机设备工作号,需要查询对应任务号
                        BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString(), liftSlave.getId());
                        if (basLiftOpt != null) {
                            taskNo = basLiftOpt.getWrkNo();
                        }
                    }
                    //将任务档标记为完成
@@ -2625,9 +2633,10 @@
                    }
                    if (wrkMast.getInvWh() == null) {
                        wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                        if (wrkMastMapper.updateById(wrkMast) > 0) {
                            RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetls.size(), "303");
                        boolean result = RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetls.size(), "303");
                        if (result) {
                            wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                            wrkMastMapper.updateById(wrkMast);
                        }
                    }
                }
@@ -2644,9 +2653,10 @@
                        continue;
                    }
                    if (wrkMast.getInvWh() == null) {
                        wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                        if (wrkMastMapper.updateById(wrkMast) > 0) {
                            RobotUtils.sendTask(staProtocol317.getWorkNo().toString(), wrkDetls.size(), "317");
                        boolean result = RobotUtils.sendTask(staProtocol317.getWorkNo().toString(), wrkDetls.size(), "317");
                        if (result) {
                            wrkMast.setInvWh("Y");//标记已经下发机械臂任务
                            wrkMastMapper.updateById(wrkMast);
                        }
                    }
                }
@@ -2729,13 +2739,38 @@
        return false;
    }
    //通知WMS当前拣料站点信息
    private boolean agvCureentCall(String staNo, String barcode) {
        try {
            HashMap<String, Object> param = new HashMap<>();
            param.put("devNo", staNo);
            param.put("containerCode", barcode);
            String response = new HttpHandler.Builder()
                    .setUri(wmsUrl)
                    .setPath("/rpc/current/containerCode")
                    .setJson(JSON.toJSONString(param))
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            News.info("悬挂线,WMS返回结果:" + jsonObject);
            Integer code = jsonObject.getInteger("code");
            if (code.equals(200)) {//呼叫AGV
                return true;
            }
        } catch (Exception e) {
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
        return false;
    }
    /**
     * AGV补货(悬挂线通知AGV取货)
     */
    public void agvRestockIntoByHangingWire() {
        try {
            //检测350和351扫码器
            int[] barcodeStaNo = {11, 12};//11 => 350站扫码器,12 => 351站扫码器
            int[] barcodeStaNo = {11, 12,14,16,18,20};//11 => 350站扫码器,12 => 351站扫码器
            for (int staNo : barcodeStaNo) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, staNo);
@@ -2751,11 +2786,61 @@
                    String agvStaNo = null;
                    if (staNo == 11) {
                        agvStaNo = "303-1";
                    } else {
                    } else if(staNo == 12){
                        agvStaNo = "304-1";
                    } else if(staNo == 14){
                        agvStaNo = "311-1";
                    } else if(staNo == 16){
                        agvStaNo = "313-1";
                    } else if(staNo == 18){
                        agvStaNo = "315-1";
                    } else if(staNo == 20){
                        agvStaNo = "317-1";
                    }
                    //通知AGV取货
                    boolean result = agvRestockCall(agvStaNo, barcode);
                    if (result) {
                        barcodeThread.setBarcode("");
                    }
                    log.info(barcodeThread.getSlave().getId() + "号扫码器,通知AGV取货,条码号:" + barcode);
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
    /**
     * AGV拣料站点信息
     */
    public void agvCurrentContainerCodeInfoWire() {
        try {
            //检测350和351扫码器
            int[] barcodeStaNo = {13, 15,17,19};//11 => 350站扫码器,12 => 351站扫码器
            for (int staNo : barcodeStaNo) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, staNo);
                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                if (!Cools.isEmpty(barcode)) {
                    if (barcode.contains("NoRead")) {
                        continue;
                    }
                    String agvStaNo = null;
                    if (staNo == 13) {
                        agvStaNo = "CS-310";
                    } else if(staNo == 15){
                        agvStaNo = "CS-311";
                    } else if(staNo == 17){
                        agvStaNo = "CS-312";
                    } else if(staNo == 19){
                        agvStaNo = "CS-313";
                    }
                    //通知WMS当前容器码
                    boolean result = agvCureentCall(agvStaNo, barcode);
                    if (result) {
                        barcodeThread.setBarcode("");
                    }
@@ -2898,56 +2983,103 @@
                    ledCommand.setStaNo(wrkStaNo);
                    ledCommand.setBarcode(barcode);
                    if (ioType != 110 && ioType != 10) {
                        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
                        locDetls.forEach(locDetl -> {
                            Wrapper<WrkDetl> wrapper = new EntityWrapper<WrkDetl>().eq("matnr", locDetl.getMatnr()).eq("wrk_no", wrkNo);
                            Utils.wapperSetCondition(wrapper, "batch", locDetl.getBatch());
                            Utils.wapperSetCondition(wrapper, "three_code", locDetl.getThreeCode());
                            Utils.wapperSetCondition(wrapper, "dead_time", locDetl.getDeadTime());
                            Utils.wapperSetCondition(wrapper, "supp_code", locDetl.getSuppCode());//料箱码
                            List<WrkDetl> detl = wrkDetlService.selectList(wrapper);
                            if (Cools.isEmpty(detl)) {
                                String suppCode = "";
                                if (locDetl.getSuppCode() != null) {
                                    suppCode = locDetl.getSuppCode();
                                }
                                ledCommand.getMatDtos().add(new MatDto(locDetl.getMatnr(), locDetl.getMaktx(), 0D, locDetl.getAnfme(), locDetl.getSpecs(), suppCode));
                            } else {
                                //出库数量累计
                                Double conut = 0.0;
                                for (WrkDetl wrkDetl : detl) {
                                    conut = conut + wrkDetl.getAnfme();
                                }
                                for (WrkDetl wrkDetl : detl) {
                                    String suppCode = "";
                                    if (wrkDetl.getSuppCode() != null) {
                                        suppCode = wrkDetl.getSuppCode();
                                    }
                                    ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), (locDetl.getAnfme() - conut), wrkDetl.getSpecs(), suppCode, wrkDetl.getOrderNo()));
                                }
                            }
                        List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
                        wrkDetls.forEach(wrkDetl -> {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), wrkDetl.getStock(), wrkDetl.getSpecs(), wrkDetl.getSuppCode()));
                        });
                        if (ioType == 107) {
                            locDetls = new ArrayList<>();
                            ledCommand.setMatDtos(new ArrayList<>());
                        }
                        if (locDetls.isEmpty()) {
                            List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
                            wrkDetls.forEach(wrkDetl -> {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), wrkDetl.getAnfme(), wrkDetl.getSpecs(), wrkDetl.getSuppCode()));
                            });
                            if (wrkDetls.isEmpty()) {//从历史档查询
                                List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectLatestByWorkNo(wrkNo, barcode);
                                for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
                                    ledCommand.getMatDtos().add(new MatDto(wrkDetlLog.getMatnr(), wrkDetlLog.getMaktx(), wrkDetlLog.getAnfme(), wrkDetlLog.getAnfme(), wrkDetlLog.getSpecs(), wrkDetlLog.getSuppCode()));
                                }
                            }
                        }
//                        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
//                        if (ioType == 101) {
//                            List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
//                            wrkDetls.forEach(wrkDetl -> {
//                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), 0D, wrkDetl.getSpecs(), wrkDetl.getSuppCode()));
//                            });
////                            locDetls.forEach(locDetl -> {
////                                Wrapper<WrkDetl> wrapper = new EntityWrapper<WrkDetl>().eq("matnr", locDetl.getMatnr()).eq("wrk_no", wrkNo);
////                                Utils.wapperSetCondition(wrapper, "batch", locDetl.getBatch());
////                                Utils.wapperSetCondition(wrapper, "three_code", locDetl.getThreeCode());
////                                Utils.wapperSetCondition(wrapper, "dead_time", locDetl.getDeadTime());
////                                Utils.wapperSetCondition(wrapper, "supp_code", locDetl.getSuppCode());//料箱码
////                                List<WrkDetl> detl = wrkDetlService.selectList(wrapper);
////                                if (Cools.isEmpty(detl)) {
////                                    String suppCode = "";
////                                    if (locDetl.getSuppCode() != null) {
////                                        suppCode = locDetl.getSuppCode();
////                                    }
////                                    ledCommand.getMatDtos().add(new MatDto(locDetl.getMatnr(), locDetl.getMaktx(), 0D, locDetl.getAnfme(), locDetl.getSpecs(), suppCode));
////                                } else {
////                                    //出库数量累计
////                                    Double conut = 0.0;
////                                    for (WrkDetl wrkDetl : detl) {
////                                        conut = conut + wrkDetl.getAnfme();
////                                    }
////
////                                    for (WrkDetl wrkDetl : detl) {
////                                        String suppCode = "";
////                                        if (wrkDetl.getSuppCode() != null) {
////                                            suppCode = wrkDetl.getSuppCode();
////                                        }
////                                        ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), (locDetl.getAnfme() - conut), wrkDetl.getSpecs(), suppCode, wrkDetl.getOrderNo()));
////                                    }
////                                }
////
////                            });
//                        } else {
//                            locDetls.forEach(locDetl -> {
//                                Wrapper<WrkDetl> wrapper = new EntityWrapper<WrkDetl>().eq("matnr", locDetl.getMatnr()).eq("wrk_no", wrkNo);
//                                Utils.wapperSetCondition(wrapper, "batch", locDetl.getBatch());
//                                Utils.wapperSetCondition(wrapper, "three_code", locDetl.getThreeCode());
//                                Utils.wapperSetCondition(wrapper, "dead_time", locDetl.getDeadTime());
//                                Utils.wapperSetCondition(wrapper, "supp_code", locDetl.getSuppCode());//料箱码
//                                List<WrkDetl> detl = wrkDetlService.selectList(wrapper);
//                                if (Cools.isEmpty(detl)) {
//                                    String suppCode = "";
//                                    if (locDetl.getSuppCode() != null) {
//                                        suppCode = locDetl.getSuppCode();
//                                    }
//                                    ledCommand.getMatDtos().add(new MatDto(locDetl.getMatnr(), locDetl.getMaktx(), 0D, locDetl.getAnfme(), locDetl.getSpecs(), suppCode));
//                                } else {
//                                    //出库数量累计
//                                    Double conut = 0.0;
//                                    for (WrkDetl wrkDetl : detl) {
//                                        conut = conut + wrkDetl.getAnfme();
//                                    }
//
//                                    for (WrkDetl wrkDetl : detl) {
//                                        String suppCode = "";
//                                        if (wrkDetl.getSuppCode() != null) {
//                                            suppCode = wrkDetl.getSuppCode();
//                                        }
//                                        ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), (wrkDetl.getStock() - conut), wrkDetl.getSpecs(), suppCode, wrkDetl.getOrderNo()));
//                                    }
//                                }
//
//                            });
//                        }
//
//
//                        if (ioType == 107) {
//                            locDetls = new ArrayList<>();
//                            ledCommand.setMatDtos(new ArrayList<>());
//                        }
//
//                        if (locDetls.isEmpty() && ioType != 101) {
//                            List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo));
//                            wrkDetls.forEach(wrkDetl -> {
//                                if (wrkDetl.getAnfme() > 0D) {
//                                    ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), wrkDetl.getAnfme(), wrkDetl.getSpecs(), wrkDetl.getSuppCode()));
//                                }
//                            });
//
//                            if (wrkDetls.isEmpty()) {//从历史档查询
//                                List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectLatestByWorkNo(wrkNo, barcode);
//                                for (WrkDetlLog wrkDetlLog : wrkDetlLogs) {
//                                    if (wrkDetlLog.getAnfme() > 0D) {
//                                        ledCommand.getMatDtos().add(new MatDto(wrkDetlLog.getMatnr(), wrkDetlLog.getMaktx(), wrkDetlLog.getAnfme(), wrkDetlLog.getAnfme(), wrkDetlLog.getSpecs(), wrkDetlLog.getSuppCode()));
//                                    }
//                                }
//                            }
//                        }
                    }
                    commands.add(ledCommand);
@@ -3387,7 +3519,7 @@
                return false;//检测目标站点路径是否未被占用
            }
            //尝试锁定目标站路径
            boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), targetNodes, true);//所使用的路径进行锁定禁用
            boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo().intValue(), targetNodes, true);//所使用的路径进行锁定禁用
            if (!result2) {
                News.info("{}任务,{}小车,路径锁定失败,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo());
                return false;//路径锁定失败
@@ -3399,7 +3531,7 @@
            if (result == null) {
                //路径获取失败,需要解锁上面锁定的路径
                //尝试解锁目标站路径
                boolean result3 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), targetNodes, false);//所使用的路径进行解锁
                boolean result3 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo().intValue(), targetNodes, false);//所使用的路径进行解锁
                if (!result3) {
                    News.info("{}任务,{}小车,路径解锁失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo());
                    return false;//路径解锁失败
@@ -3523,8 +3655,12 @@
                //获取提升机命令,调度提升机到源站位置
                NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), sourceLiftSta.getStaNo(), wrkMast.getWrkNo());
                Random random = new Random();
                int deviceWrk = Math.abs((liftCommand.getTaskNo().intValue() + random.nextInt(9999)));//获取设备工作号
                int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号
                BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId());
                if (basLiftOpt != null) {
                    News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo());
                    return false;
                }
                liftCommand.setTaskNo((short) deviceWrk);//更换随机任务号
                ArrayList<NyLiftCommand> commands = new ArrayList<>();