*

lsh

2025-04-08 a5e366c9143ff99bc5f707048a73f93a8d444bb8

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -10,6 +10,8 @@
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.RgvOneSign;
import com.zy.asrs.mapper.RgvOneSignMapper;
import com.zy.asrs.service.BasDevpService;
import com.zy.core.DevpThread;
import com.zy.core.News;
@@ -45,6 +47,8 @@
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    public boolean charge0;     //请求充电
    public boolean charge1;     //请求充电
    private short weight464;
    private String matnr464;
    private short heartBeatVal = 1;
    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);
@@ -133,7 +137,7 @@
    /**
     * 条码数量
     */
    private int barcodeSize = 9;
    private int barcodeSize = 5;

    /**
     * 入出库模式
@@ -347,6 +351,31 @@
                    }
                }
            }
        } else if (slave.getId()==1){
            try{
                OperateResultExOne<byte[]> resultSignOne = siemensS7Net.Read("DB293.106", (short) (16));

                int smallEmpty = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 0);// 小料空托
                int bigEmpty = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 2);// 大料空托
                int smallTurn = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 4);// 小料翻转
                int bigTurn = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 6);// 大料翻转
//                int LineUp131 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 8);// 131排队
//                int LineUp126 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 10);// 126排队
//                int LineUp312 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 12);// 312排队
//                int LineUp310 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 14);// 310排队

                updateRgvOneSign("smallEmpty",smallEmpty);
                updateRgvOneSign("bigEmpty",bigEmpty);
                updateRgvOneSign("smallTurn",smallTurn);
                updateRgvOneSign("bigTurn",bigTurn);
//                updateRgvOneSign("LineUp131",LineUp131);
//                updateRgvOneSign("LineUp126",LineUp126);
//                updateRgvOneSign("LineUp312",LineUp312);
//                updateRgvOneSign("LineUp310",LineUp310);

            } catch (Exception e){
                log.error("读取输送线数量标记出现异常："+e);
            }
        }


@@ -354,11 +383,15 @@
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.2440",(short)(barcodeSize*8));
        if (result2.IsSuccess) {
            int[] staNosRgv = {281,292,173,214,120,100,101,102,103};

            for (int i = 0; i < barcodeSize; i++) {  //1:281  2:292  3:174(173) 4:214  5:120
            int[] staNosRgv = new int[]{281,292,173,214,120};
            if (slave.getId()==2){
                staNosRgv = new int[]{453,460,518,532,607};
            }
            for (int i = 0; i < barcodeSize; i++) {
                //1:281  2:292  3:174(173) 4:214  5:120
                //6:453  7:460  8:508 9:534  10:611
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, (i + 1+((slave.getId()-1)*5)));
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    Integer siteId = staNosRgv[i]; // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
@@ -371,19 +404,46 @@
            }
        }

        //RGV小车
        Thread.sleep(200);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
        if (result3.IsSuccess) {
            Integer siteId = 2000;
            StaProtocol staProtocol = station.get(siteId);
            if (null == staProtocol) {
                staProtocol = new StaProtocol();
                staProtocol.setSiteId(siteId);
                station.put(siteId, staProtocol);
        if (slave.getId()==2){
            OperateResultExOne<byte[]> result464 = siemensS7Net.Read("DB101.3720",(short)(8));
            if (result464.IsSuccess) {
                String barcode = siemensS7Net.getByteTransform().TransString(result464.Content,0,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 11);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    StaProtocol staProtocol = station.get(464);
                    if (null != staProtocol) {
                        staProtocol.setBarcode(barcode);
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }
            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));

            try{
                OperateResultExOne<byte[]> resultW464 = siemensS7Net.Read("DB100.1874", (short) 2);
                weight464 = siemensS7Net.getByteTransform().TransInt16(resultW464.Content, 0);// 重量464
                OperateResultExOne<byte[]> resultM464 = siemensS7Net.Read("DB100.1882", (short) 16);
                matnr464 = siemensS7Net.getByteTransform().TransString(resultM464.Content, 0,16, "UTF-8");
                matnr464 = matnr464.replaceAll("\\s+", "");
            } catch (Exception e){
                log.error("读取464站点信息失败");
                weight464 = 0;
                matnr464 = "";
            }
        }

//        //RGV小车
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
//        if (result3.IsSuccess) {
//            Integer siteId = 2000;
//            StaProtocol staProtocol = station.get(siteId);
//            if (null == staProtocol) {
//                staProtocol = new StaProtocol();
//                staProtocol.setSiteId(siteId);
//                station.put(siteId, staProtocol);
//            }
//            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));
//        }

        if (result.IsSuccess) {

@@ -394,12 +454,23 @@
                List<BasDevp> basDevps = new ArrayList<>();
                for (Integer siteId : staNos) {
                    StaProtocol staProtocol = station.get(siteId);
                    basDevps.add(staProtocol.toSqlModel());
                    if (siteId == 464){
                        BasDevp basDevp = staProtocol.toSqlModel();
                        basDevp.setGrossWt(Double.valueOf(weight464));
                        basDevp.setDecDesc(matnr464);
                        basDevps.add(basDevp);
                    } else {
                        basDevps.add(staProtocol.toSqlModel());
                    }
                }

                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                    throw new Exception("更新数据库数据失败");
                try{
                    BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                    if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                        throw new Exception("更新数据库数据失败");
                    }
                } catch (Exception e){
                    log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } catch (Exception e) {
                e.printStackTrace();
@@ -596,7 +667,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务1  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -608,14 +679,14 @@
                    if (status == 1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务2  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务3  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -640,7 +711,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务4  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);

                    Thread.sleep(100);
@@ -653,14 +724,14 @@
                    if (status == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务5  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务6  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -742,7 +813,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务7  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -755,14 +826,14 @@
                    if (statusR1 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务8  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务9  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -781,7 +852,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务10  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -794,7 +865,7 @@
                    if (statusR1 == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务11  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);

                        Thread.sleep(100);
@@ -802,7 +873,7 @@
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务12  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -859,7 +930,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务13  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -871,14 +942,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务14  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务15  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -894,7 +965,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务16  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -906,14 +977,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败，重新下发任务17  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV2, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败，重新下发任务18  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -955,33 +1026,33 @@
        do {
            try{
                if(!result.IsSuccess){
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    log.error("写入大料箱输送线顶升下降信号失败，重新下发任务19  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read("resultV1", (short) 1);
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read("DB500.0", (byte) 1);
                if (resultRead1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRead1.Content, 0, 1);
                    if (status[devNo-1]){
                        break;
                    } else {
                        log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                        log.error("写入大料箱输送线顶升下降信号失败，重新下发任务20  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                        result = siemensS7Net.Write(resultV1, true);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    log.error("写入大料箱输送线顶升下降信号失败，重新下发任务21  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入数据后回读出错,异常："+e);
                log.error("写入大料箱输送线顶升下降信号回读出错,异常："+e);
            }
            writeCount++;
        } while (writeCount<6);
@@ -1017,13 +1088,32 @@
     * 设置入库标记
     */
    @Override
    public void setPakMk(Integer siteId, boolean pakMk) {
    public void setPakMk(Integer siteId, boolean pakMk,Integer i) {
        StaProtocol staProtocol = station.get(siteId);
        if (null != staProtocol) {
            log.info("锁定入库标记，站点号={};pakMk={};时间={};标记={}",siteId,pakMk,new Date(),i);
            staProtocol.setPakMk(pakMk);
        }
    }

    public void updateRgvOneSign(String signType,Integer oneSign){
        RgvOneSignMapper rgvOneSignMapper = SpringUtils.getBean(RgvOneSignMapper.class);

        try{
            RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType);
            if (!Cools.isEmpty(rgvOneSign)){
                rgvOneSign.setRgvOneSign(oneSign);
                rgvOneSignMapper.updateById(rgvOneSign);
            }
        } catch (Exception e){
            RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType);
            if (!Cools.isEmpty(rgvOneSign)){
                rgvOneSign.setRgvOneSign(999);
                rgvOneSignMapper.updateById(rgvOneSign);
            }
        }
    }

    @Override
    public void close() {
        siemensS7Net.ConnectClose();