#

zjj

2025-05-09 a5011461e6c32c6c33dff9bfaf8389d0ca2fa997

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -49,7 +49,10 @@

import java.io.IOException;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;

import static com.zy.common.utils.RandomValidateCodeUtil.code;

/**
 * 立体仓库WCS系统主流程业务
@@ -96,11 +99,15 @@
    private MatnrCodeService matnrCodeService;
    @Autowired
    private WaitPakinService waitPakinService;
    @Autowired
    private MatService matService;

    @Value("${wms.url}")
    private String wmsUrl;

    public int workNo = 9900;

    public int workNoMax = 12000;

    /**
     * 组托
@@ -233,6 +240,7 @@
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setTimeout(30, TimeUnit.SECONDS)
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
@@ -271,6 +279,11 @@
                            }
                        } else {
                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                            ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = barcode + jsonObject.get("msg");
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        }

                    } catch (Exception e) {
@@ -477,6 +490,7 @@
                        param.setSourceStaNo(inSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setTimeout(30,TimeUnit.SECONDS)
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
@@ -514,6 +528,11 @@
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        } else {
                            ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }

@@ -1011,11 +1030,12 @@
                } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
                    // 此标记避免多次执行移库任务
                    if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
                        wrkMast.setUpdMk("Y");
                        wrkMast.setIoPri(14D);
                        wrkMastMapper.updateById(wrkMast);
                        if (moveLocForDeepLoc(slave, shallowLoc)){
                            wrkMast.setUpdMk("Y");
                            wrkMast.setIoPri(14D);
                            wrkMastMapper.updateById(wrkMast);
                        }
                        // 生成工作档,将浅库位移转到新的库位中
                        moveLocForDeepLoc(slave, shallowLoc);
                        // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
//                        moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
                    }
@@ -1155,10 +1175,12 @@
//                            if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
//                                || Cools.isEmpty(waitWrkMast)) {
                            if (Cools.isEmpty(waitWrkMast)) {
                                wrkMast.setUpdMk("Y");
                                wrkMastMapper.updateById(wrkMast);
                                if ( moveLocForDeepLoc(slave, shallowLoc)){
                                    wrkMast.setUpdMk("Y");
                                    wrkMastMapper.updateById(wrkMast);
                                }
                                // 生成工作档,将浅库位移转到新的库位中
                                moveLocForDeepLoc(slave, shallowLoc);

                            }
                            log.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                            continue;
@@ -1614,6 +1636,11 @@
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg));
                            }
                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
                    } catch (Exception e) {
@@ -1841,7 +1868,8 @@
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) {
    @Transactional
    public synchronized Boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) {
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
@@ -1885,9 +1913,9 @@

            if (null == loc) {
                log.error("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                return false;
            }

            List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
@@ -1900,7 +1928,7 @@
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setFullPlt(Cools.isEmpty(locDetls)?"N":"Y"); // 满板：Y
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
@@ -1914,7 +1942,7 @@
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));

                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(workNo);
@@ -1933,10 +1961,11 @@
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    throw new CoolException("更新源库位状态失败");
//                    throw new CoolException("更新源库位状态失败");
                }
            } else {
                throw new CoolException("源库位出库失败");
                return false;
//                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
@@ -1946,13 +1975,13 @@
                    throw new CoolException("更新目标库位状态失败");
                }
            } else {
                throw new CoolException("移转失败");
                return false;
//                throw new CoolException("移转失败");
            }
        } catch (Exception e) {
            log.error("双深库位阻塞，对浅库位进行移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
        return true;
    }

    /**
@@ -2775,8 +2804,8 @@
                short sta1 = 0;
                short souSta2 = 0;
                short sta2 = 0;
                Integer matnr = 0;
                Integer matnr2 = 0;
                String matnr = "0";
                String matnr2 = "0";
                String batch = "";
                String batch2 = "";
                short type = 0;
@@ -2838,6 +2867,7 @@
                        if (rgvSlave.getId() != 2 ){
                            continue;
                        }
                        if (workNo >= workNoMax){ workNo = 9900;}
                        workNo1 = workNo++;
                        souSta1 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getSourceStaNo());
                        if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 1){
@@ -2964,6 +2994,7 @@
                            if (rgvSlave.getId() != 2 ){
                                continue;
                            }
                            if (workNo >= workNoMax){ workNo = 9900;}
                            workNo2 = workNo++;
                            souSta2 = Utils.getRgvStaNo(rgvSlave.getId(),inStn.getSourceStaNo());
                            if (inStn.getSourceStaNo() == 4007 && staProtocol.getTongType() == 1){
@@ -3428,6 +3459,11 @@
                                wrkMast.setWrkSts(105L);
                                wrkMast.setModiTime(date);
                                wrkMastService.updateById(wrkMast);
                            } else if (wrkMast.getIoType() == 105){
                                Date date = new Date();
                                wrkMast.setWrkSts(14L);
                                wrkMast.setModiTime(date);
                                wrkMastService.updateById(wrkMast);
                            }
                        }

@@ -3611,10 +3647,65 @@
//                     获取入库通知档
                    WaitPakin waitPakin = waitPakinService.selectOne(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N"));
                    if (Cools.isEmpty(waitPakin)) {
                        try {
                            CreateComb(barcode, staProtocol.getMatnr(),staProtocol.getWorkNo().intValue(),staProtocol.getBatch(),inSta);
                        }catch (IOException e) {
                            throw new CoolException(e);
                        WrkMast mast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", barcode).eq("io_type", 105));
                        if (Cools.isEmpty(mast)) {
                            try {
                                CreateComb(barcode, staProtocol.getMatnr().toString(),staProtocol.getWorkNo().intValue(),staProtocol.getBatch(),inSta);
                            }catch (IOException e) {
                                throw new CoolException(e);
                            }
                        } else {
                            try {
                                LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                                SearchLocParam param = new SearchLocParam();
                                param.setBarcode(barcode);
                                param.setBatch(staProtocol.getBatch());
                                param.setIoType(105);
                                param.setSourceStaNo(inSta.getStaNo());
                                param.setLocType1(locTypeDto.getLocType1());
                                String response = new HttpHandler.Builder()
                                        .setTimeout(30,TimeUnit.SECONDS)
                                        .setUri(wmsUrl)
                                        .setPath("/rpc/process/in/loc/v1")
                                        .setJson(JSON.toJSONString(param))
                                        .build()
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                if (jsonObject.getInteger("code").equals(200)) {
                                    StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                    barcodeThread.setBarcode("");
                                    staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                                    staProtocol.setStaNo(dto.getStaNo().shortValue());
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                                    ledThread.errorReset();
                                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                                    if (!result) {
                                        throw new CoolException("更新plc站点信息失败");
                                    }
                                } else if(jsonObject.getInteger("code").equals(700)) {
                                    log.error(barcode + "托盘识别异常，请先进行组托！");
                                    // led 异常显示
                                    ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                    if (ledThread != null) {
                                        String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                    }
                                } else {
                                    ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                    if (ledThread != null) {
                                        String errorMsg = jsonObject.getString("msg");
                                        MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                    }
                                    log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/process/in/loc/v1", JSON.toJSONString(param), response);
                                }

                            } catch (Exception e) {
                                log.error(""+e);
                                e.printStackTrace();
                                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                            }
                        }
                    } else if (waitPakin.getWeight() == null) {
                        WrkMastSta wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no", staProtocol.getWorkNo().intValue()));
@@ -3646,7 +3737,7 @@
                            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            if (jsonObject.getInteger("code").equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                                log.error(barcode + "生成任务成功，"+dto);
                                barcodeThread.setBarcode("");
                                staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                                staProtocol.setStaNo(dto.getStaNo().shortValue());
@@ -3665,6 +3756,11 @@
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                            } else {
                                ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                if (ledThread != null) {
                                    String errorMsg = jsonObject.getString("msg");
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                                log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                            }

@@ -3683,7 +3779,55 @@

    }

    public void CreateComb(String barcode,Integer code,Integer wrkNo,String batch,DevpSlave.Sta inSta) throws IOException {
    public synchronized void getNeed() {
        for (DevpSlave devp : slaveProperties.getDevp()) {
            if (devp.getId() != 2) {
                continue;
            }
            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
            if (devpThread.isCalled == 1) {
                try {
                    String response = new HttpHandler.Builder()
                            .setUri(wmsUrl)
                            .setPath("/rpc/process/loc/v1")
                            .setJson(JSON.toJSONString(""))
                            .build()
                            .doPost();
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                        log.info("任务下发成功");
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, null));
                    } else {
                        log.error("请求接口失败！！！url：{}；response：{}", wmsUrl + "/mobile/comb/auth", response);
                    }
                    Thread.sleep(1000);
                } catch (Exception e) {
                    e.printStackTrace();
                }
            }
            if (devpThread.isFinish == 1) {

                Integer weight = devpThread.weight;
                Integer isHalf = devpThread.isHalf;
                WrkMast lastWrkMast105 = wrkMastService.getLastWrkMast105();
                if (Cools.isEmpty(lastWrkMast105)) continue;
                List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(lastWrkMast105.getWrkNo());
                if (!Cools.isEmpty(wrkDetls)) {
                    for (WrkDetl wrkDetl : wrkDetls) {
                        wrkDetl.setWeight(weight.doubleValue());
                        if (isHalf == 1) {
                            wrkDetl.setMemo("存在半桶");
                        } else {
                            wrkDetl.setMemo("不存在半桶");
                        }
                        wrkDetlService.updateById(wrkDetl);
                    }
                }
                boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, null));
            }
        }
    }
    public void CreateComb(String barcode,String code,Integer wrkNo,String batch,DevpSlave.Sta inSta) throws IOException {
        Double anfme = 0d;
        Double weight = 0d;
        String memo = "";
@@ -3692,7 +3836,7 @@
        if (Cools.isEmpty(wrkMastSta)){
            wrkMastSta = wrkMastStaService.selectOne(new EntityWrapper<WrkMastSta>().eq("wrk_no2", wrkNo));
            if (Cools.isEmpty(wrkMastSta)){
                if (code >0 && !Cools.isEmpty(batch)){
                if (!Cools.isEmpty(batch)){
                    anfme = 1d;
                }else {
                    throw new  CoolException("未找到对应的任务信息");
@@ -3711,15 +3855,24 @@
            weight = wrkMastSta.getWeight();
            memo = wrkMastSta.getMemo();
        }
        MatnrCode matnrCode = matnrCodeService.selectByCode(code);
        if (Cools.isEmpty(matnrCode)){
        ////
//        MatnrCode matnrCode = matnrCodeService.selectByCode(code);
        Mat mat = matService.selectByCode(code);
        if (Cools.isEmpty(mat)){
            //zc 添加显示屏信息，输出物料无法或别等情况
            // led 异常显示
            LedThread   ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
            if (ledThread != null) {
                String errorMsg = code + "未找到对应的物料信息！";
                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
            }
            throw new  CoolException("未找到对应的物料信息");
        }
        CombParam combParam = new CombParam();
        ArrayList<CombParam.CombMat> combMats = new ArrayList<>();
        CombParam.CombMat combMat = new CombParam.CombMat();
        combParam.setBarcode(barcode);
        combMat.setMatnr(matnrCode.getMatnr());
        combMat.setMatnr(mat.getMatnr());
        combMat.setBatch(batch);
        combMat.setAnfme(anfme);
        combMat.setWeight(weight);