自动化立体仓库 - WCS系统
#
luxiaotao1123
2020-09-18 a3c99f39f98f5fd1ced3f8b84d0789160c8d72ed
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -35,8 +35,12 @@
import org.springframework.scheduling.annotation.Async;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.util.*;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Set;
import java.util.stream.Collectors;
/**
@@ -47,6 +51,27 @@
@Service("mainService")
@Transactional
public class MainServiceImpl {
    @Autowired
    private RowLastnoService rowLastnoService;
    public void test(){
        try {
            // 工作号
            int workNo = commonService.getWorkNo(0);
            System.out.println(workNo);
            if (workNo > 0) {
                throw new CoolException("21321");
            }
            RowLastno rowLastno = rowLastnoService.selectById(1);
            rowLastno.setCurrentRow(rowLastno.getCurrentRow() + 1);
            rowLastnoService.updateById(rowLastno);
            System.out.println(rowLastno.getCurrentRow());
        } catch (Exception e) {
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
    @Autowired
    private CommonService commonService;
@@ -70,6 +95,7 @@
    private JdbcTemplate jdbcTemplate;
    /**
     * 组托
     * 入库站,根据条码扫描生成入库工作档,工作状态 2
     */
    @Async
@@ -103,61 +129,67 @@
                        log.error("无此入库条码数据。条码号={}", barcode);
                        continue;
                    }
                    // 工作号
                    int workNo = commonService.getWorkNo(0);
                    // 检索库位
                    List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
                    StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos);
                    // 插入工作明细档
                    wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);
                    // 插入工作主档
                    wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo);
                    wrkMast.setIoTime(new Date());
                    wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
                    wrkMast.setIoType(1); // 入出库状态:1.入库
                    wrkMast.setIoPri(10D); // 优先级:10
                    wrkMast.setCrnNo(startupDto.getCrnNo());
                    wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
                    wrkMast.setStaNo(startupDto.getStaNo());
                    wrkMast.setLocNo(startupDto.getLocNo());
                    wrkMast.setBarcode(barcode); // 托盘码
                    wrkMast.setFullPlt("Y"); // 满板:Y
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk("N"); // 空板
                    wrkMast.setLinkMis("N");
                    try {
                        // 工作号
                        int workNo = commonService.getWorkNo(0);
                        // 检索库位
                        List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
                        StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos);
                        // 插入工作明细档
                        wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);
                        // 插入工作主档
                        wrkMast = new WrkMast();
                        wrkMast.setWrkNo(workNo);
                        wrkMast.setIoTime(new Date());
                        wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
                        wrkMast.setIoType(1); // 入出库状态:1.入库
                        wrkMast.setIoPri(10D); // 优先级:10
                        wrkMast.setCrnNo(startupDto.getCrnNo());
                        wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
                        wrkMast.setStaNo(startupDto.getStaNo());
                        wrkMast.setLocNo(startupDto.getLocNo());
                        wrkMast.setBarcode(barcode); // 托盘码
                        wrkMast.setFullPlt("Y"); // 满板:Y
                        wrkMast.setPicking("N"); // 拣料
                        wrkMast.setExitMk("N"); // 退出
                        wrkMast.setEmptyMk("N"); // 空板
                        wrkMast.setLinkMis("N");
//                    wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
                    // 操作人员数据
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    Integer insert = wrkMastMapper.insert(wrkMast);
                    if (insert == 0) {
                        throw new CoolException("保存工作档失败");
                    }
                    // 更新目标库位状态
                    LocMast locMast = locMastService.selectById(startupDto.getLocNo());
                    locMast.setLocSts("S"); // S.入库预约
                    locMast.setModiTime(new Date());
                    if (!locMastService.updateById(locMast)){
                        throw new CoolException("改变库位状态失败");
                    }
                    // 将入库通知档修改为已启动
                    if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) {
                        throw new CoolException("修改入库通知档状态为已启动失败");
                    }
                        // 操作人员数据
                        wrkMast.setAppeTime(new Date());
                        wrkMast.setModiTime(new Date());
                        Integer insert = wrkMastMapper.insert(wrkMast);
                        if (insert == 0) {
                            throw new CoolException("保存工作档失败");
                        }
                        // 更新目标库位状态
                        LocMast locMast = locMastService.selectById(startupDto.getLocNo());
                        locMast.setLocSts("S"); // S.入库预约
                        locMast.setModiTime(new Date());
                        if (!locMastService.updateById(locMast)){
                            throw new CoolException("改变库位状态失败");
                        }
                        // 将入库通知档修改为已启动
                        if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) {
                            throw new CoolException("修改入库通知档状态为已启动失败");
                        }
                    // 命令下发区 --------------------------------------------------------------------------
                        // 命令下发区 --------------------------------------------------------------------------
                    // 更新站点信息 且 下发plc命令
                    barcodeThread.setBarcode("");
                    staProtocol.setWorkNo((short) workNo);
                    staProtocol.setStaNo(startupDto.getStaNo().shortValue());
                    staProtocol.setPakMk(false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        throw new CoolException("更新plc站点信息失败");
                        // 更新站点信息 且 下发plc命令
                        barcodeThread.setBarcode("");
                        staProtocol.setWorkNo((short) workNo);
                        staProtocol.setStaNo(startupDto.getStaNo().shortValue());
                        staProtocol.setPakMk(false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        if (!result) {
                            throw new CoolException("更新plc站点信息失败");
                        }
                    } catch (Exception e) {
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    }
                }
@@ -169,10 +201,11 @@
    }
    /**
     * wms入库
     * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2
     */
    @Async
    public void generateStoreWrkFile2() {
    public void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -259,39 +292,40 @@
                        continue;
                    }
                    // todo:luxiaotao
                    try {
                        // 保存工作明细档历史档
                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作明细档历史档失败");
                        }
                        // 保存工作主档历史档
                        if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作主档历史档失败");
                        }
                    // 保存工作明细档历史档
                    if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException("保存工作明细档历史档失败");
                        // 堆垛机站点(目标站)
                        Integer staNo = staDesc.getCrnStn();
                        // 更新工作档数据状态
                        wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                        wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                        wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
                        wrkMast.setStaNo(staNo); // 目标站
                        wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
                        wrkMast.setSourceLocNo(""); // 源库位清空
                        wrkMast.setModiTime(new Date());
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            throw new CoolException("更新工作档数据状态失败");
                        }
                        // 修改库位状态 Q.拣料/盘点/并板再入库
                        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
                        locMast.setLocSts("Q");
                        locMast.setModiTime(new Date());
                        if (!locMastService.updateById(locMast)) {
                            throw new CoolException("修改库位状态失败");
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    }
                    // 保存工作主档历史档
                    if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException("保存工作主档历史档失败");
                    }
                    // 堆垛机站点(目标站)
                    Integer staNo = staDesc.getCrnStn();
                    // 更新工作档数据状态
                    wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                    wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                    wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
                    wrkMast.setStaNo(staNo); // 目标站
                    wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
                    wrkMast.setSourceLocNo(""); // 源库位清空
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        throw new CoolException("更新工作档数据状态失败");
                    }
                    // 修改库位状态 Q.拣料/盘点/并板再入库
                    LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
                    locMast.setLocSts("Q");
                    locMast.setModiTime(new Date());
                    if (!locMastService.updateById(locMast)) {
                        throw new CoolException("修改库位状态失败");
                    }
                }
@@ -631,10 +665,6 @@
                // 入库 + 库位转移  ==> 4.入库完成
                if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)){
                    wrkMast.setWrkSts(4L);
                // 出库 + 拣料/盘点/并板出库中:12.吊车出库中 ==> 14.出库完成
                    // todo:luxiaotao
//                } else if (wrkMast.getWrkSts() == 12) {
//                    wrkMast.setWrkSts(14L);
                } else  {
                    continue;
                }
@@ -686,50 +716,52 @@
                    // 检索库位
                    StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null);
                    // todo:luxiaotao
                    // 插入工作主档
                    WrkMast wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo);
                    wrkMast.setIoTime(new Date());
                    wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
                    wrkMast.setIoType(10); // 入出库状态:10.空板入库
                    wrkMast.setIoPri(10D); // 优先级:10
                    wrkMast.setCrnNo(startupDto.getCrnNo());
                    wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
                    wrkMast.setStaNo(startupDto.getStaNo());
                    wrkMast.setLocNo(startupDto.getLocNo());
                    wrkMast.setFullPlt("N"); // 满板
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk("Y"); // 空板
                    wrkMast.setLinkMis("N");
                    try {
                        // 插入工作主档
                        WrkMast wrkMast = new WrkMast();
                        wrkMast.setWrkNo(workNo);
                        wrkMast.setIoTime(new Date());
                        wrkMast.setWrkSts(2L); // 工作状态:2.设备上走
                        wrkMast.setIoType(10); // 入出库状态:10.空板入库
                        wrkMast.setIoPri(10D); // 优先级:10
                        wrkMast.setCrnNo(startupDto.getCrnNo());
                        wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
                        wrkMast.setStaNo(startupDto.getStaNo());
                        wrkMast.setLocNo(startupDto.getLocNo());
                        wrkMast.setFullPlt("N"); // 满板
                        wrkMast.setPicking("N"); // 拣料
                        wrkMast.setExitMk("N"); // 退出
                        wrkMast.setEmptyMk("Y"); // 空板
                        wrkMast.setLinkMis("N");
//                    wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
                    // 操作人员数据
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    Integer insert = wrkMastMapper.insert(wrkMast);
                    if (insert == 0) {
                        throw new CoolException("保存工作档失败");
                    }
                    // 更新目标库位状态
                    LocMast locMast = locMastService.selectById(startupDto.getLocNo());
                    locMast.setLocSts("S"); // S.入库预约
                    locMast.setModiTime(new Date());
                    if (!locMastService.updateById(locMast)){
                        throw new CoolException("改变库位状态失败");
                    }
                    // 命令下发区 --------------------------------------------------------------------------
                        // 操作人员数据
                        wrkMast.setAppeTime(new Date());
                        wrkMast.setModiTime(new Date());
                        Integer insert = wrkMastMapper.insert(wrkMast);
                        if (insert == 0) {
                            throw new CoolException("保存工作档失败");
                        }
                        // 更新目标库位状态
                        LocMast locMast = locMastService.selectById(startupDto.getLocNo());
                        locMast.setLocSts("S"); // S.入库预约
                        locMast.setModiTime(new Date());
                        if (!locMastService.updateById(locMast)){
                            throw new CoolException("改变库位状态失败");
                        }
                        // 命令下发区 --------------------------------------------------------------------------
                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo((short) workNo);
                    staProtocol.setStaNo(startupDto.getStaNo().shortValue());
                    staProtocol.setPakMk(false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        throw new CoolException("更新plc站点信息失败");
                        // 更新站点信息 且 下发plc命令
                        staProtocol.setWorkNo((short) workNo);
                        staProtocol.setStaNo(startupDto.getStaNo().shortValue());
                        staProtocol.setPakMk(false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        if (!result) {
                            throw new CoolException("更新plc站点信息失败");
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    }
                }
@@ -806,19 +838,23 @@
                }
            }
            // todo:luxiaotao
            // 修改主档led标记
            for (WrkMast wrkMast : wrkMasts) {
                wrkMast.setOveMk("Y");
                wrkMast.setModiTime(new Date());
                if (wrkMastMapper.updateById(wrkMast) == 0) {
                    throw new CoolException("更新工作档失败");
            try {
                // 修改主档led标记
                for (WrkMast wrkMast : wrkMasts) {
                    wrkMast.setOveMk("Y");
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        throw new CoolException("更新工作档失败");
                    }
                }
            }
            // 更新线程当前工作号集合
            ledThread.setWorkNos(workNos);
                // 更新线程当前工作号集合
                ledThread.setWorkNos(workNos);
            } catch (Exception e) {
                e.printStackTrace();
                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
            }
        }
    }
@@ -836,6 +872,7 @@
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) {continue;}
                if (staProtocol.getWorkNo() != 0) {
                    reset = false;
                    break;