| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.service.BasCircularShuttleService; |
| | | import com.zy.asrs.service.BasDevpPositionService; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.WrkMastService; |
| | | import com.zy.asrs.task.core.ReturnT; |
| | | import com.zy.asrs.task.escalationParam.RgvTaskReportingParam; |
| | | import com.zy.asrs.utils.PostMesDataUtils; |
| | | import com.zy.asrs.utils.SortTheExecutionOfTheCarUtil; |
| | | import com.zy.asrs.utils.TaskDispatchPriorityUtil; |
| | | import com.zy.asrs.utils.TimeCalculatorUtils; |
| | | import com.zy.common.CodeRes; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.system.entity.license.LicenseVerify; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | | * Created by vincent on 2020/8/6 |
| | | * Created by IX on 2024/10/01 |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasRgvServiceImpl basRgvService; |
| | | @Autowired |
| | | private BasDevpPositionService basDevpPositionService; |
| | |
| | | private BasCircularShuttleService basCircularShuttleService; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | |
| | | @Value("${constant-parameters.taskRunPerimeter}") |
| | | private Long taskRunPerimeter; |
| | | @Value("${constant-parameters.perimeter}") |
| | | private Long perimeter; |
| | | @Value("${constant-parameters.proportion}") |
| | |
| | | private Long acceleration; |
| | | @Value("${constant-parameters.rgvCount}") |
| | | private Long rgvCount; |
| | | @Value("${constant-parameters.rgvDate}") |
| | | private Double rgvDate; |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Value("${wms.reportOutPath}") |
| | | private String wmsOutPath; |
| | | @Value("${wms.reportSwitch}") |
| | | private boolean reportSwitch; |
| | | @Value("${wms.reportSwitchAuto}") |
| | | private boolean reportSwitchAuto; |
| | | @Value("${constant-parameters.priority.distance-threshold:10000}") |
| | | private Long priorityDistanceThreshold; |
| | | @Value("${constant-parameters.priority.weight.time:0.4}") |
| | | private Double priorityTimeWeight; |
| | | @Value("${constant-parameters.priority.weight.distance:0.4}") |
| | | private Double priorityDistanceWeight; |
| | | @Value("${constant-parameters.priority.weight.region:0.2}") |
| | | private Double priorityRegionWeight; |
| | | @Value("${constant-parameters.priority.region-values:}") |
| | | private String regionPriorityValues; |
| | | private volatile String cachedRegionPriorityRaw = ""; |
| | | private volatile Map<Integer, Double> cachedRegionPriorityMap = new HashMap<>(); |
| | | |
| | | /* |
| | | * 验证许可证是否有效 |
| | | * */ |
| | | public synchronized boolean licenseVerify() { |
| | | try{ |
| | | // if (true) { |
| | | // return true; |
| | | // } |
| | | return new LicenseVerify().verify(); |
| | | } catch (Exception e){ |
| | | log.info("许可证验证失败!!异常:{}",e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 站点任务检测 更新小车位置信息 |
| | | */ |
| | | public synchronized void updateStePositionNearby1() { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | try{ |
| | | double finalVelocity = 0.0; // 最终速度 (m/s) |
| | | double distance = (Math.pow(finalVelocity, 2) - Math.pow(rgvProtocol.instantaneousSpeed/60, 2)) / (2 * acceleration); |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("dev_no", 111)); |
| | | if (distance*proportion > ((SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPosition.getPlcPosition(),rgvProtocol.getRgvPos(),perimeter) + (rgvProtocol.instantaneousSpeed/60)*proportion*0.1))){ |
| | | // continue ; |
| | | } |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void updateStePositionNearby() { |
| | | try{ |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", 1L)); |
| | | if (wrkMasts.isEmpty()){ |
| | | return; |
| | | } |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position",true)); |
| | | if (basDevpPositions.isEmpty()){ |
| | | public synchronized int[][] getStePositionNearby(Integer siteNo) { |
| | | try { |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position", true)); |
| | | if (basDevpPositions.isEmpty()) { |
| | | log.error("获取所有站点信息异常"); |
| | | return; |
| | | } |
| | | List<Integer> siteList = SortTheExecutionOfTheCarUtil.WrkMastExtractSites(wrkMasts); |
| | | List<Integer> devpList = SortTheExecutionOfTheCarUtil.BasDevpPositionExtractSites(basDevpPositions); |
| | | Integer siteNo = SortTheExecutionOfTheCarUtil.ObtainDenseAreasFirstPlace(siteList, devpList); |
| | | if (siteNo == null){ |
| | | log.error("就近密集原则获取站点失败"); |
| | | return; |
| | | return null; |
| | | } |
| | | Long sitePosition = 0L; |
| | | for (BasDevpPosition basDevpPosition : basDevpPositions){ |
| | | if (basDevpPosition.getDevNo().equals(siteNo)){ |
| | | for (BasDevpPosition basDevpPosition : basDevpPositions) { |
| | | if (basDevpPosition.getDevNo().equals(siteNo)) { |
| | | sitePosition = basDevpPosition.getPlcPosition(); |
| | | break; |
| | | } |
| | | } |
| | | List<List<Long>> rgvPositionList = new ArrayList<>(); |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | |
| | | rgvPosition.add(rgvProtocol.getRgvPos()); |
| | | rgvPositionList.add(rgvPosition); |
| | | } |
| | | Integer rgvNo = SortTheExecutionOfTheCarUtil.LatelyAndGreaterThan(rgvPositionList, sitePosition,perimeter); |
| | | if (rgvNo == -1){ |
| | | log.info("更新小车排序信息异常={}",rgvNo); |
| | | return; |
| | | Integer rgvNo = SortTheExecutionOfTheCarUtil.LatelyAndGreaterThan(rgvPositionList, sitePosition, perimeter); |
| | | if (rgvNo == -1) { |
| | | log.info("更新小车排序信息异常={}", rgvNo); |
| | | return null; |
| | | } |
| | | List<BasCircularShuttle> basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true)); |
| | | if (basCircularShuttleList.get(0).getRgvNo().equals(rgvNo)){ |
| | | return; |
| | | } |
| | | |
| | | int[][] ints = new int[basCircularShuttleList.size()][2]; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | ints[basCircularShuttle.getRgvNo()-1] = new int[]{basCircularShuttle.getRgvNo(),basCircularShuttle.getRgvId()}; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { |
| | | ints[basCircularShuttle.getRgvNo() - 1] = new int[]{basCircularShuttle.getRgvNo(), basCircularShuttle.getRgvId()}; |
| | | } |
| | | String[] oldList = new String[ints.length]; |
| | | for (int[] rgv : ints){ |
| | | oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | if (basCircularShuttleList.get(0).getRgvNo().equals(rgvNo)) { |
| | | return ints; |
| | | } |
| | | // String[] oldList = new String[ints.length]; |
| | | // for (int[] rgv : ints){ |
| | | // oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | // } |
| | | int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); |
| | | String[] newList = new String[rgvList.length]; |
| | | for (int[] rgv : rgvList){ |
| | | newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | return rgvList; |
| | | |
| | | log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; |
| | | basCircularShuttle.setRgvId(rgv[1]); |
| | | basCircularShuttleService.updateById(basCircularShuttle); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("自动更新小车排序信息失败,异常:"+e); |
| | | log.error("自动更新小车排序信息失败,异常:" + e); |
| | | } |
| | | return null; |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 站点任务检测 更新小车位置信息 |
| | | */ |
| | | public synchronized void updateStePosition() { |
| | | try{ |
| | | try { |
| | | boolean sign = false; |
| | | Integer rgvNo = 0; |
| | | List<BasCircularShuttle> basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { |
| | | if (basCircularShuttle.getStatus() != 0){ |
| | | sign = true; |
| | | continue; |
| | | } |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | sign = true; |
| | | } else if (rgvProtocol.modeType != RgvModeType.AUTO || (rgvProtocol.getStatusType() != RgvStatusType.IDLE && rgvProtocol.getStatusType() != RgvStatusType.ROAM) ){ |
| | | } else if (rgvProtocol.modeType != RgvModeType.AUTO || (rgvProtocol.getStatusType() != RgvStatusType.IDLE && rgvProtocol.getStatusType() != RgvStatusType.ROAM && rgvProtocol.getStatusType() != RgvStatusType.WALK)) { |
| | | sign = true; |
| | | } else { |
| | | rgvNo = basCircularShuttle.getRgvNo(); |
| | | break; |
| | | } |
| | | } |
| | | if (sign && rgvNo!=0){ |
| | | if (sign && rgvNo != 0) { |
| | | int[][] ints = new int[basCircularShuttleList.size()][2]; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | ints[basCircularShuttle.getRgvNo()-1] = new int[]{basCircularShuttle.getRgvNo(),basCircularShuttle.getRgvId()}; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { |
| | | ints[basCircularShuttle.getRgvNo() - 1] = new int[]{basCircularShuttle.getRgvNo(), basCircularShuttle.getRgvId()}; |
| | | } |
| | | String[] oldList = new String[ints.length]; |
| | | for (int[] rgv : ints){ |
| | | oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | // String[] oldList = new String[ints.length]; |
| | | // for (int[] rgv : ints){ |
| | | // oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | // } |
| | | int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); |
| | | String[] newList = new String[rgvList.length]; |
| | | for (int[] rgv : rgvList){ |
| | | newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | // String[] newList = new String[rgvList.length]; |
| | | // for (int[] rgv : rgvList){ |
| | | // newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | // } |
| | | |
| | | log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | // log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList) { |
| | | int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; |
| | | basCircularShuttle.setRgvId(rgv[1]); |
| | | basCircularShuttleService.updateById(basCircularShuttle); |
| | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("自动更新小车排序信息失败,异常:"+e); |
| | | log.error("自动更新小车排序信息失败,异常:" + e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 站点任务检测 下发小车取放任务 |
| | | */ |
| | | public synchronized void DevpTaskNoRun() { |
| | | try{ |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", 1L).orderBy("modi_time",true)); |
| | | if (wrkMasts.isEmpty()){ |
| | | return; |
| | | } |
| | | long differenceInSeconds = TimeCalculatorUtils.differenceInMilliseconds(wrkMasts.get(0).getModiTime(), new Date()); |
| | | if (differenceInSeconds<=100){ |
| | | return; |
| | | } |
| | | |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", 1)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position",true)); |
| | | Integer devNo = SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPositions, rgvProtocol.getRgvPos(),perimeter); |
| | | BasDevpPosition[] basDevpPositionsList = SortTheExecutionOfTheCarUtil.devpNoSort(basDevpPositions, devNo); |
| | | BasDevpPosition[] basDevpPositionsListUN = SortTheExecutionOfTheCarUtil.devpNoSortUN(basDevpPositionsList); |
| | | List<List<WrkMast>> wrkMastLists = getWrkMastLists(basDevpPositionsListUN); |
| | | //下发任务 |
| | | taskDown(wrkMastLists); |
| | | } catch (Exception e){ |
| | | log.error("自动下发小车取放任务失败,异常:"+e); |
| | | try { |
| | | dispatchTaskByFlow(); |
| | | } catch (Exception e) { |
| | | log.error("自动下发小车任务失败,异常:{}", e.getMessage(), e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 流程图版: 任务池挑任务并下发RGV |
| | | * 时间/距离/区域按权重计算最终优先级,再执行下发。 |
| | | */ |
| | | private void dispatchTaskByFlow() { |
| | | Date now = new Date(); |
| | | List<WrkMast> taskPool = wrkMastService.selectList( |
| | | new EntityWrapper<WrkMast>().eq("wrk_sts", 1L).orderBy("modi_time", true) |
| | | ); |
| | | if (taskPool.isEmpty()) { |
| | | return; |
| | | } |
| | | |
| | | Date firstTaskTime = taskPool.get(0).getAppeTime() == null ? taskPool.get(0).getModiTime() : taskPool.get(0).getAppeTime(); |
| | | if (firstTaskTime == null) { |
| | | return; |
| | | } |
| | | long oldestWaitMs = TimeCalculatorUtils.differenceInMilliseconds(firstTaskTime, now); |
| | | if (oldestWaitMs <= 1000) { |
| | | return; |
| | | } |
| | | |
| | | List<BasDevpPosition> sitePositions = basDevpPositionService.selectList( |
| | | new EntityWrapper<BasDevpPosition>().orderBy("plc_position", true) |
| | | ); |
| | | if (sitePositions == null || sitePositions.isEmpty()) { |
| | | return; |
| | | } |
| | | |
| | | Map<Integer, BasDevpPosition> siteMap = new HashMap<>(); |
| | | for (BasDevpPosition site : sitePositions) { |
| | | siteMap.put(site.getDevNo(), site); |
| | | } |
| | | |
| | | List<RgvRuntimeState> availableRgvs = loadAvailableRgvs(); |
| | | if (availableRgvs.isEmpty()) { |
| | | return; |
| | | } |
| | | Map<Integer, RgvRuntimeState> rgvStateMap = new HashMap<>(); |
| | | List<TaskDispatchPriorityUtil.RgvSnapshot> snapshots = new ArrayList<>(); |
| | | for (RgvRuntimeState rgv : availableRgvs) { |
| | | if (rgv.protocol == null || rgv.protocol.getRgvPos() == null) { |
| | | continue; |
| | | } |
| | | rgvStateMap.put(rgv.shuttle.getRgvNo(), rgv); |
| | | snapshots.add(new TaskDispatchPriorityUtil.RgvSnapshot(rgv.shuttle.getRgvNo(), rgv.protocol.getRgvPos())); |
| | | } |
| | | if (snapshots.isEmpty()) { |
| | | return; |
| | | } |
| | | |
| | | double[] weights = resolveWeights(taskPool.size(), snapshots.size()); |
| | | List<TaskDispatchPriorityUtil.DispatchPlan> plans = TaskDispatchPriorityUtil.rankDispatchPlans( |
| | | taskPool, |
| | | siteMap, |
| | | snapshots, |
| | | parseRegionPriorityMap(), |
| | | now, |
| | | Math.max(1L, priorityDistanceThreshold == null ? 10000L : priorityDistanceThreshold), |
| | | Math.max(1L, perimeter == null ? 1L : perimeter), |
| | | weights[0], |
| | | weights[1], |
| | | weights[2] |
| | | ); |
| | | if (plans.isEmpty()) { |
| | | return; |
| | | } |
| | | |
| | | TaskDispatchPriorityUtil.DispatchPlan topPlan = plans.get(0); |
| | | WrkMast task = topPlan.getTask(); |
| | | if (task == null || task.getSourceStaNo() == null) { |
| | | return; |
| | | } |
| | | BasDevpPosition source = siteMap.get(task.getSourceStaNo()); |
| | | if (source == null) { |
| | | return; |
| | | } |
| | | RgvRuntimeState chosenRgv = rgvStateMap.get(topPlan.getRgvNo()); |
| | | if (chosenRgv == null) { |
| | | return; |
| | | } |
| | | |
| | | log.info("任务优先级计算: wrkNo={} rgvNo={} final={} (time={} distance={} region={}) distance={} inRange={}", |
| | | task.getWrkNo(), |
| | | topPlan.getRgvNo(), |
| | | topPlan.getFinalPriority(), |
| | | topPlan.getTimePriority(), |
| | | topPlan.getDistancePriority(), |
| | | topPlan.getRegionPriority(), |
| | | topPlan.getDistance(), |
| | | topPlan.isInRange()); |
| | | |
| | | if (topPlan.isInRange() && canFetchFromRoam(chosenRgv.protocol, source.getPlcPosition())) { |
| | | if (issueFetchTask(task, chosenRgv)) { |
| | | updateStePosition(); |
| | | } |
| | | return; |
| | | } |
| | | issueRoamTask(chosenRgv, source.getPlcPosition()); |
| | | } |
| | | |
| | | private List<RgvRuntimeState> loadAvailableRgvs() { |
| | | List<RgvRuntimeState> result = new ArrayList<>(); |
| | | List<BasCircularShuttle> shuttles = basCircularShuttleService.selectList( |
| | | new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true) |
| | | ); |
| | | if (shuttles == null || shuttles.isEmpty()) { |
| | | return result; |
| | | } |
| | | |
| | | for (BasCircularShuttle shuttle : shuttles) { |
| | | try { |
| | | if (shuttle.getStatus() != 0) { |
| | | continue; |
| | | } |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, shuttle.getRgvNo()); |
| | | if (rgvThread == null) { |
| | | continue; |
| | | } |
| | | RgvProtocol protocol = rgvThread.getRgvProtocol(); |
| | | if (!isAvailableRgv(protocol)) { |
| | | continue; |
| | | } |
| | | if (isRgvRunningTask(shuttle.getRgvNo())) { |
| | | continue; |
| | | } |
| | | result.add(new RgvRuntimeState(shuttle, protocol)); |
| | | } catch (Exception ignore) { |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | private boolean isAvailableRgv(RgvProtocol protocol) { |
| | | return protocol != null |
| | | && protocol.getModeType() == RgvModeType.AUTO |
| | | && (protocol.getStatusType() == RgvStatusType.IDLE || protocol.getStatusType() == RgvStatusType.ROAM) |
| | | && protocol.getTaskNo1() == 0 |
| | | && protocol.getRgvPosInt() != 0 |
| | | && protocol.getAlarm() == 0; |
| | | } |
| | | |
| | | private boolean isRgvRunningTask(Integer rgvNo) { |
| | | List<WrkMast> running = wrkMastService.selectList( |
| | | new EntityWrapper<WrkMast>().eq("rgv_no", rgvNo).eq("wrk_sts", 2L) |
| | | ); |
| | | return running != null && !running.isEmpty(); |
| | | } |
| | | |
| | | private boolean canFetchFromRoam(RgvProtocol protocol, long sourcePos) { |
| | | if (protocol.getStatusType() != RgvStatusType.ROAM) { |
| | | return true; |
| | | } |
| | | if (protocol.getInstantaneousSpeed() == null || acceleration == null || acceleration == 0) { |
| | | return true; |
| | | } |
| | | double finalVelocity = 0.0; |
| | | double distance = (Math.pow(finalVelocity, 2) - Math.pow(protocol.getInstantaneousSpeed() / 60, 2)) / (2 * acceleration); |
| | | double threshold = distance * proportion + (protocol.getInstantaneousSpeed() / 60) * proportion * rgvDate; |
| | | double sourceDistance = SortTheExecutionOfTheCarUtil.LatelyAndLessThan(sourcePos, protocol.getRgvPos(), perimeter); |
| | | return !(threshold > sourceDistance); |
| | | } |
| | | |
| | | private boolean issueFetchTask(WrkMast task, RgvRuntimeState rgv) { |
| | | RgvCommand command = new RgvCommand(); |
| | | command.setRgvNo(rgv.shuttle.getRgvNo()); |
| | | command.setAckFinish1((short) 0); |
| | | command.setTaskNo1(task.getWrkNo().shortValue()); |
| | | command.setTaskMode1(RgvTaskModeType.FETCH_PUT); |
| | | command.setSourceStaNo1(task.getSourceStaNo().shortValue()); |
| | | command.setDestinationStaNo1(task.getStaNo().shortValue()); |
| | | command.setCommand((short) 1); |
| | | command.setRgvSome(rgv.shuttle.getRgvSome() == 1 ? (short) 1 : (short) 0); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.shuttle.getRgvNo(), new Task(2, command))) { |
| | | task.setLogErrTime(new Date()); |
| | | task.setLogErrMemo("RGV命令下发失败,RGV号={" + rgv.shuttle.getRgvNo() + "}===>跳过"); |
| | | wrkMastService.updateById(task); |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.shuttle.getRgvNo(), JSON.toJSON(command)); |
| | | return false; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | task.setWrkSts(2L); |
| | | task.setRgvNo(rgv.shuttle.getRgvNo()); |
| | | task.setAppeTime(now); |
| | | task.setCrnStrTime(now); |
| | | wrkMastService.updateById(task); |
| | | log.info("RGV命令下发成功,RGV号={},任务号={},source={},target={}", |
| | | rgv.shuttle.getRgvNo(), task.getWrkNo(), task.getSourceStaNo(), task.getStaNo()); |
| | | return true; |
| | | } |
| | | |
| | | private void issueRoamTask(RgvRuntimeState rgv, long sourcePos) { |
| | | if (rgv == null || rgv.protocol == null) { |
| | | return; |
| | | } |
| | | if (rgv.protocol.getStatusType() != RgvStatusType.IDLE) { |
| | | return; |
| | | } |
| | | long destination = getRoamDestination(sourcePos); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgv.shuttle.getRgvNo(), new Task(5, destination))) { |
| | | log.error("RGV漫游任务下发失败,RGV号={},目的地={}", rgv.shuttle.getRgvNo(), destination); |
| | | return; |
| | | } |
| | | log.info("RGV漫游任务下发成功,RGV号={},目的地={}", rgv.shuttle.getRgvNo(), destination); |
| | | } |
| | | |
| | | private long getRoamDestination(long sourcePos) { |
| | | long destination = sourcePos - taskRunPerimeter + 10000; |
| | | if (destination > perimeter) { |
| | | return 10000L; |
| | | } |
| | | if (destination <= 0) { |
| | | destination = perimeter + destination; |
| | | } |
| | | return destination; |
| | | } |
| | | |
| | | private Map<Integer, Double> parseRegionPriorityMap() { |
| | | String raw = regionPriorityValues == null ? "" : regionPriorityValues.trim(); |
| | | if (raw.equals(cachedRegionPriorityRaw)) { |
| | | return cachedRegionPriorityMap; |
| | | } |
| | | Map<Integer, Double> regionMap = new HashMap<>(); |
| | | if (raw.isEmpty()) { |
| | | cachedRegionPriorityRaw = raw; |
| | | cachedRegionPriorityMap = regionMap; |
| | | return regionMap; |
| | | } |
| | | String[] items = raw.split(","); |
| | | for (String item : items) { |
| | | if (item == null || item.trim().isEmpty()) { |
| | | continue; |
| | | } |
| | | String[] pair = item.split(":"); |
| | | if (pair.length != 2) { |
| | | continue; |
| | | } |
| | | try { |
| | | Integer region = Integer.valueOf(pair[0].trim()); |
| | | Double priority = Double.valueOf(pair[1].trim()); |
| | | if (priority > 1D) { |
| | | priority = 1D; |
| | | } else if (priority < -1D) { |
| | | priority = -1D; |
| | | } |
| | | regionMap.put(region, priority); |
| | | } catch (Exception ignore) { |
| | | } |
| | | } |
| | | cachedRegionPriorityRaw = raw; |
| | | cachedRegionPriorityMap = regionMap; |
| | | return regionMap; |
| | | } |
| | | |
| | | private double[] resolveWeights(int pendingTaskCount, int availableRgvCount) { |
| | | double timeW = priorityTimeWeight == null ? 0.4D : priorityTimeWeight; |
| | | double distanceW = priorityDistanceWeight == null ? 0.4D : priorityDistanceWeight; |
| | | double regionW = priorityRegionWeight == null ? 0.2D : priorityRegionWeight; |
| | | |
| | | double capacity = Math.max(1D, availableRgvCount * 2D); |
| | | double loadFactor = Math.min(1D, pendingTaskCount / capacity); |
| | | if (loadFactor > 0.7D) { |
| | | timeW = Math.min(0.55D, timeW + 0.10D); |
| | | distanceW = Math.max(0.10D, distanceW - 0.05D); |
| | | } else if (loadFactor < 0.4D) { |
| | | timeW = Math.max(0.25D, timeW - 0.05D); |
| | | distanceW = Math.min(0.55D, distanceW + 0.05D); |
| | | } |
| | | |
| | | double sum = Math.abs(timeW) + Math.abs(distanceW) + Math.abs(regionW); |
| | | if (sum <= 0D) { |
| | | return new double[]{0.4D, 0.4D, 0.2D}; |
| | | } |
| | | return new double[]{timeW / sum, distanceW / sum, regionW / sum}; |
| | | } |
| | | |
| | | private static class RgvRuntimeState { |
| | | private final BasCircularShuttle shuttle; |
| | | private final RgvProtocol protocol; |
| | | |
| | | private RgvRuntimeState(BasCircularShuttle shuttle, RgvProtocol protocol) { |
| | | this.shuttle = shuttle; |
| | | this.protocol = protocol; |
| | | } |
| | | } |
| | | |
| | | //获取小车取放任务列表失败 |
| | | public synchronized List<List<List<WrkMast>>> getWrkMastListAll(List<List<Integer>> siteListAll ,BasDevpPosition[] basDevpPositionsListUN) { |
| | | List<List<List<WrkMast>>> wrkMastListAll = new ArrayList<>(); |
| | | List<Integer> sourceStaNoList = new ArrayList<>(); |
| | | |
| | | for (List<Integer> siteList : siteListAll){ |
| | | List<List<WrkMast>> wrkMastLists = new ArrayList<>(); |
| | | try { |
| | | List<WrkMast> wrkMastlistA = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistB = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistC = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistD = new ArrayList<>(); |
| | | for (BasDevpPosition basDevpPosition : basDevpPositionsListUN) { |
| | | List<WrkMast> wrkMastList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts", 1L).orderBy("modi_time", true)); |
| | | for (WrkMast wrkMast : wrkMastList) { |
| | | if (!Cools.isEmpty(wrkMast)) { |
| | | if (siteList.contains(wrkMast.getSourceStaNo())){ |
| | | if (!sourceStaNoList.contains(wrkMast.getSourceStaNo())){ |
| | | List<WrkMast> wrkMastListS = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("source_sta_no", wrkMast.getSourceStaNo()).eq("wrk_sts", 1L).orderBy("modi_time", true)); |
| | | if (wrkMastListS.isEmpty()){ |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | long differenceInSeconds = TimeCalculatorUtils.differenceInMilliseconds(wrkMast.getModiTime(), new Date()); |
| | | |
| | | if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN, wrkMast.getSourceStaNo(), wrkMast.getStaNo())) { |
| | | sourceStaNoList.add(wrkMast.getSourceStaNo()); |
| | | if (differenceInSeconds>600000){ |
| | | wrkMastlistA.add(wrkMast); |
| | | } else { |
| | | wrkMastlistC.add(wrkMast); |
| | | } |
| | | } else { |
| | | sourceStaNoList.add(wrkMast.getSourceStaNo()); |
| | | if (differenceInSeconds>600000){ |
| | | wrkMastlistB.add(wrkMast); |
| | | } else { |
| | | wrkMastlistD.add(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | wrkMastLists.add(wrkMastlistA); |
| | | wrkMastLists.add(wrkMastlistB); |
| | | wrkMastLists.add(wrkMastlistC); |
| | | wrkMastLists.add(wrkMastlistD); |
| | | // return wrkMastLists; |
| | | wrkMastListAll.add(wrkMastLists); |
| | | } catch (Exception e) { |
| | | log.error("获取小车取放任务列表失败,异常:" + e); |
| | | } |
| | | } |
| | | return wrkMastListAll; |
| | | } |
| | | |
| | | //获取小车取放任务列表失败 |
| | | public synchronized List<List<WrkMast>> getWrkMastLists(BasDevpPosition[] basDevpPositionsListUN) { |
| | | List<List<WrkMast>> wrkMastLists = new ArrayList<>(); |
| | | try{ |
| | | try { |
| | | List<WrkMast> wrkMastlistA = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistB = new ArrayList<>(); |
| | | for (BasDevpPosition basDevpPosition : basDevpPositionsListUN){ |
| | | List<WrkMast> wrkMastList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts", 1L).orderBy("modi_time",true)); |
| | | for (WrkMast wrkMast:wrkMastList){ |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN,wrkMast.getSourceStaNo(),wrkMast.getStaNo())){ |
| | | for (BasDevpPosition basDevpPosition : basDevpPositionsListUN) { |
| | | List<WrkMast> wrkMastList = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts", 1L).orderBy("modi_time", true)); |
| | | for (WrkMast wrkMast : wrkMastList) { |
| | | if (!Cools.isEmpty(wrkMast)) { |
| | | if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN, wrkMast.getSourceStaNo(), wrkMast.getStaNo())) { |
| | | wrkMastlistA.add(wrkMast); |
| | | } else { |
| | | wrkMastlistB.add(wrkMast); |
| | |
| | | wrkMastLists.add(wrkMastlistA); |
| | | wrkMastLists.add(wrkMastlistB); |
| | | return wrkMastLists; |
| | | } catch (Exception e){ |
| | | log.error("获取小车取放任务列表失败,异常:"+e); |
| | | } catch (Exception e) { |
| | | log.error("获取小车取放任务列表失败,异常:" + e); |
| | | return wrkMastLists; |
| | | } |
| | | } |
| | | |
| | | public synchronized void taskDown(List<List<WrkMast>> wrkMastLists) { |
| | | long rgvId = 0; |
| | | runRgv: |
| | | for (List<WrkMast> wrkMastList : wrkMastLists){ |
| | | for (WrkMast wrkMast: wrkMastList){ |
| | | while (rgvId <= rgvCount){ |
| | | rgvId++; |
| | | log.info("存在任务,RGV号={},任务数据={}", rgvId, JSON.toJSON(wrkMast)); |
| | | public synchronized void taskDown(List<List<List<WrkMast>>> wrkMastListAll) { |
| | | List<Integer> rgvNoM = new ArrayList<>(); |
| | | List<Integer> rgvNoR = new ArrayList<>(); |
| | | int wrkMastRunCount = 0; |
| | | long devperimeter = 0L; |
| | | try{ |
| | | for (List<List<WrkMast>> wrkMastLists : wrkMastListAll) { |
| | | List<Integer> rgvNoRN = new ArrayList<>(); |
| | | runRgv: |
| | | for (List<WrkMast> wrkMastList : wrkMastLists) { |
| | | for (WrkMast wrkMast : wrkMastList) { |
| | | |
| | | if (rgvId > rgvCount){ |
| | | break runRgv; |
| | | } |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", rgvId)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null){ |
| | | continue ; |
| | | } |
| | | int[][] stePositionNearby = getStePositionNearby(wrkMast.getSourceStaNo()); |
| | | if (stePositionNearby==null){ |
| | | break runRgv; |
| | | } |
| | | |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("rgv_no", rgvProtocol.getRgvNo()).eq("wrk_sts", 2L)); |
| | | if (!wrkMasts.isEmpty()){ |
| | | continue ; |
| | | } |
| | | if (rgvProtocol != null |
| | | && rgvProtocol.modeType == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getAlarm() == 0){ |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.ROAM) { |
| | | double finalVelocity = 0.0; // 最终速度 (m/s) |
| | | double distance = (Math.pow(finalVelocity, 2) - Math.pow(rgvProtocol.instantaneousSpeed/60, 2)) / (2 * acceleration); |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("dev_no", wrkMast.getSourceStaNo())); |
| | | if (distance*proportion > ((SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPosition.getPlcPosition(),rgvProtocol.getRgvPos(),perimeter) + (rgvProtocol.instantaneousSpeed/60)*proportion*0.2))){ |
| | | int[] rgvListRun = new int[stePositionNearby.length]; |
| | | for (int[] rgvNo:stePositionNearby){ |
| | | rgvListRun[rgvNo[0]-1] = rgvNo[1]; |
| | | } |
| | | |
| | | for (int rgvNo : rgvListRun){ |
| | | if (rgvNoRN.contains(rgvNo)){ |
| | | continue; |
| | | } |
| | | |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_no", rgvNo)); |
| | | if (basCircularShuttle.getStatus() != 0){ |
| | | continue ; |
| | | } |
| | | } |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast.getSourceStaNo().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { |
| | | // |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | break runRgv; |
| | | } |
| | | log.info("RGV命令下发成功,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | long rgvId = basCircularShuttle.getRgvId(); |
| | | |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setRgvNo(rgvProtocol.getRgvNo()); |
| | | wrkMast.setAppeTime(new Date()); |
| | | try{ |
| | | wrkMastService.updateById(wrkMast); |
| | | break; |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败,任务号:"+wrkMast.getWrkNo()); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("rgv_no", rgvProtocol.getRgvNo()).eq("wrk_sts", 2L)); |
| | | if (!wrkMasts.isEmpty()) { |
| | | continue; |
| | | } |
| | | if (rgvProtocol != null |
| | | && rgvProtocol.modeType == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvProtocol.getRgvPosInt() != 0 |
| | | && rgvProtocol.getAlarm() == 0) { |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("dev_no", wrkMast.getSourceStaNo())); |
| | | if (basDevpPosition.getPlcPosition()>rgvProtocol.getRgvPos()){ |
| | | if (basDevpPosition.getPlcPosition()-rgvProtocol.getRgvPos()>taskRunPerimeter){ |
| | | if (!rgvNoM.contains(rgvProtocol.getRgvNo())){ |
| | | rgvNoM.add(rgvProtocol.getRgvNo()); |
| | | rgvNoRN.add(rgvProtocol.getRgvNo()); |
| | | if (wrkMastRunCount == 0){ |
| | | devperimeter = basDevpPosition.getPlcPosition()-taskRunPerimeter+10000>perimeter? 10000:basDevpPosition.getPlcPosition()-taskRunPerimeter+10000; |
| | | } |
| | | wrkMastRunCount++; |
| | | break; |
| | | } |
| | | continue ; |
| | | } |
| | | } else { |
| | | if (rgvProtocol.getRgvPos()+ perimeter -basDevpPosition.getPlcPosition()>taskRunPerimeter){ |
| | | if (!rgvNoM.contains(rgvProtocol.getRgvNo())){ |
| | | rgvNoM.add(rgvProtocol.getRgvNo()); |
| | | rgvNoRN.add(rgvProtocol.getRgvNo()); |
| | | if (wrkMastRunCount == 0){ |
| | | devperimeter = basDevpPosition.getPlcPosition()-taskRunPerimeter+10000>perimeter? 10000:basDevpPosition.getPlcPosition()-taskRunPerimeter+10000; |
| | | } |
| | | wrkMastRunCount++; |
| | | break; |
| | | } |
| | | continue ; |
| | | } |
| | | } |
| | | |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.ROAM) { |
| | | double finalVelocity = 0.0; // 最终速度 (m/s) |
| | | double distance = (Math.pow(finalVelocity, 2) - Math.pow(rgvProtocol.instantaneousSpeed / 60, 2)) / (2 * acceleration); |
| | | if ((distance * proportion + (rgvProtocol.instantaneousSpeed / 60) * proportion * rgvDate) > (SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPosition.getPlcPosition(), rgvProtocol.getRgvPos(), perimeter) )) { |
| | | // List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position", true)); |
| | | // if (basDevpPositions.isEmpty()) { |
| | | // log.error("获取所有站点信息异常,RGV任务下发失败,请联系管理员!!!"); |
| | | // break runRgv; |
| | | // } |
| | | // List<Integer> devpList = SortTheExecutionOfTheCarUtil.BasDevpPositionExtractSites(basDevpPositions); |
| | | // |
| | | // if (!SortTheExecutionOfTheCarUtil.calculateShortestDistanceDirection(devpList,rgvProtocol.getEndStaM(),wrkMast.getSourceStaNo())){ |
| | | continue; |
| | | // } |
| | | } |
| | | } |
| | | |
| | | rgvNoRN.add(rgvProtocol.getRgvNo()); |
| | | if (!rgvNoR.contains(rgvProtocol.getRgvNo())){ |
| | | rgvNoR.add(rgvProtocol.getRgvNo()); |
| | | } else { |
| | | continue ; |
| | | } |
| | | |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast.getSourceStaNo().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | rgvCommand.setRgvSome(basCircularShuttle.getRgvSome()==1 ? (short) 1 : (short) 0); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { |
| | | // |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | wrkMast.setLogErrTime(new Date()); |
| | | wrkMast.setLogErrMemo("RGV命令下发失败,RGV号={"+rgvId+"}===>跳过"); |
| | | wrkMastService.updateById(wrkMast); |
| | | break runRgv; |
| | | } |
| | | log.info("RGV命令下发成功,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setRgvNo(rgvProtocol.getRgvNo()); |
| | | Date now = new Date(); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setCrnStrTime(now); |
| | | try { |
| | | wrkMastService.updateById(wrkMast); |
| | | break; |
| | | } catch (Exception e) { |
| | | log.error("更新小车任务失败,任务号:" + wrkMast.getWrkNo()); |
| | | } |
| | | break runRgv; |
| | | } |
| | | } |
| | | break runRgv; |
| | | } else { |
| | | break runRgv; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e){ |
| | | log.error("RGV取放货启动命令下发失败,任务数据===> "+JSON.toJSON(wrkMastListAll)); |
| | | return; |
| | | } |
| | | try{ |
| | | for (Integer rgvNo : rgvNoM){ |
| | | if (wrkMastRunCount==0){ |
| | | break; |
| | | } |
| | | if (rgvNoR.contains(rgvNo)){ |
| | | continue; |
| | | } |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvNo); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | wrkMastRunCount--; |
| | | if (rgvProtocol != null |
| | | && rgvProtocol.modeType == RgvModeType.AUTO |
| | | && rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvProtocol.getAlarm() == 0) { |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(5,devperimeter))) { |
| | | log.error("RGV漫游启动命令下发失败,RGV号={},任务数据={}", rgvNo, "漫游指令,目的地:"+devperimeter); |
| | | break; |
| | | } else { |
| | | log.info("RGV漫游启动命令下发成功,RGV号={},任务数据={}", rgvNo, "漫游指令,目的地:"+devperimeter); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | } |
| | | |
| | | //任务完成 |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | public synchronized void rgvCompleteWrkMastSta(int[] autoZ) { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | try { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING){ |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING || rgvProtocol.getStatusType() == RgvStatusType.WAITING101) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}", rgvProtocol.getRgvNo(), rgvProtocol.getStatusType(), rgvProtocol); |
| | | } |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()!=0 |
| | | && rgvProtocol.getTaskNo1() != 0 |
| | | ) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", rgvProtocol.getTaskNo1().longValue())); |
| | | if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMast); |
| | | // log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", rgvProtocol.getTaskNo1().longValue()).eq("rgv_no",rgvProtocol.getRgvNo())); |
| | | if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)) { |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!" + wrkMast); |
| | | continue; |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete) { |
| | | log.error("小车复位失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setAppeTime(new Date()); |
| | | Date now = new Date(); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setCrnEndTime(now); |
| | | try{ |
| | | try{ |
| | | if (reportSwitch){ |
| | | RgvTaskReportingParam rgvTaskReportingParam = new RgvTaskReportingParam(wrkMast); |
| | | ReturnT<String> result = new PostMesDataUtils().postMesDataWcs(wmsUrl, wmsOutPath, rgvTaskReportingParam); |
| | | if (result.getCode()==200){ |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMastService.updateById(wrkMast); |
| | | continue; |
| | | }else { |
| | | log.error("工作号"+wrkMast.getWrkNo()+"任务完成信息上传处理失败1"); |
| | | } |
| | | } else { |
| | | //测试用 |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMastService.updateById(wrkMast); |
| | | if (reportSwitchAuto) { |
| | | WrkMast wrkMast1 = new WrkMast(); |
| | | int workNo = commonService.getWorkNo(0); |
| | | wrkMast1.setWrkNo((long) workNo); |
| | | wrkMast1.setSourceStaNo(wrkMast.getSourceNoCs(autoZ)); |
| | | wrkMast1.setStaNo(wrkMast.getStaNoCs(autoZ)); |
| | | wrkMast1.setWrkSts(1L); |
| | | wrkMast1.setIoType(1); |
| | | wrkMast1.setModiTime(now); |
| | | wrkMast1.setAppeTime(now); |
| | | wrkMast1.setMemo("测试数据"); |
| | | wrkMastService.insert(wrkMast1); |
| | | } |
| | | continue; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("工作号"+wrkMast.getWrkNo()+"任务完成信息上传处理失败,异常信息:"+e); |
| | | } |
| | | } catch (Exception e){} |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if (rgvProtocol.getStatusType() == RgvStatusType.WAITING101 |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() != 0 |
| | | ){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete) { |
| | | log.error("小车复位失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("小车复位线程报错!" + e); |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | public synchronized void rgvCancelWrkMastSta() { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | try { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.CANCEL) { |
| | | log.info("{}号小车等待wcs取消,状态{},参数{}", rgvProtocol.getRgvNo(), rgvProtocol.getStatusType(), rgvProtocol); |
| | | } |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.CANCEL |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() != 0 |
| | | ) { |
| | | |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(rgvProtocol.getTaskNo1()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.CANCEL); // 工位1任务模式: 取消 |
| | | rgvCommand.setSourceStaNo1((short)-1); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1((short)-1); //工位1目标站点 |
| | | // rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | // rgvCommand.setRgvSome((short) 1); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(4, rgvCommand))) { |
| | | // |
| | | log.error("RGV取消命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | // wrkMast.setLogErrTime(new Date()); |
| | | // wrkMast.setLogErrMemo("RGV取消命令下发失败,RGV号={"+rgvProtocol.getRgvNo()+"}===>跳过"); |
| | | // wrkMastService.updateById(wrkMast); |
| | | continue; |
| | | } |
| | | log.info("RGV取消命令下发成功,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", rgvCommand.getTaskNo1().longValue()).eq("rgv_no",rgvCommand.getRgvNo())); |
| | | if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)) { |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!" + wrkMast); |
| | | continue; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(1L); |
| | | wrkMast.setRgvNo(0); |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setLogErrTime(now); |
| | | |
| | | wrkMast.setLogErrMemo("RGV申请取消任务,RGV号={"+rgvProtocol.getRgvNo()+"},取消时间:"+now); |
| | | |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("小车取消线程报错!" + e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | public synchronized boolean rgvComplete(Integer rgvNo) { |
| | | try { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvNo, new Task(3, new RgvCommand()))) { |
| | | log.error("RGV命令下发失败,RGV号={}", rgvNo); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | log.info("RGV命令下发成功,RGV号={}", rgvNo); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | } catch (Exception e) { |
| | | log.error("RGV命令下发失败,RGV号={}。异常:" + e, rgvNo); |
| | | return false; |
| | | } |
| | | } |