| | |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.controller.CrnController; |
| | | import com.zy.asrs.controller.OpenController; |
| | | import com.zy.asrs.controller.SiteController; |
| | | import com.zy.asrs.domain.enums.TaskStatusType; |
| | | import com.zy.asrs.domain.enums.WorkNoType; |
| | |
| | | import com.zy.asrs.entity.param.Result; |
| | | import com.zy.asrs.entity.param.StorageEscalationParam; |
| | | import com.zy.asrs.entity.param.TaskOverToWms; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.StaDescMapper; |
| | | import com.zy.asrs.mapper.TaskWrkMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CommandPackage; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.Synchronized; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.CompletableFuture; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // if (!back && staProtocol.isBarcodeErr()) { |
| | | // errMsg = "扫码失败"; |
| | | // back = true; |
| | | // } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && workNo >= 9990 |
| | | && staProtocol.isPakMk()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | String BoxNo = ""; |
| | | if (barcodeThread != null) { |
| | | BoxNo = barcodeThread.getBarcode(); |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo)); |
| | | if (!Cools.isEmpty(taskWrk1)) { |
| | | log.info("托盘码:" + BoxNo + "任务档存在"); |
| | | if (taskWrk1.getIoType() == 1 && taskWrk1.getStartPoint().equals(staProtocol.getSiteId().toString())) { |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk1.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | return; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | if (back) { |
| | | storageEscalationParam.setWCSStatus(1); |
| | | storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = errMsg; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | if (back) { |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = errMsg; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | } |
| | | |
| | | |
| | | storageEscalationParam.setBoxNo(BoxNo); |
| | | //是否满板 1满板 0空板 |
| | | storageEscalationParam.setStaType(staProtocol.isEmptyMk() ? 0 : 1); |
| | | //库位类型 1高库位 0低库位 |
| | | storageEscalationParam.setLocType(staProtocol.isHigh() ? 1 : 0); |
| | | storageEscalationParam.setTerminalNo(staProtocol.getSiteId()); |
| | | log.info("组托入库={}", storageEscalationParam); |
| | | String response = ""; |
| | | Boolean success = false; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().orderBy("create_time")); |
| | | if (taskWrk != null) { |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(inboundTaskApplyPath) |
| | | .setJson(JSON.toJSONString(storageEscalationParam)) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (back) { |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } else { |
| | | if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get("ReturnStatus")) && jsonObject.get("ReturnStatus").equals(0) && !Cools.isEmpty(jsonObject.get("Result").toString())) { |
| | | Result result = JSON.parseObject(jsonObject.get("Result").toString(), Result.class); |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo,staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | HashMap<String, Object> hashMap = new HashMap<>(); |
| | | hashMap.put("TaskNo", taskWrk.getTaskNo()); |
| | | try { |
| | | //开始上报,任务开始时,WCS回调WMS |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(taskStatusFeedbackPath) |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | taskWrk.setStatus(2);//派发任务 |
| | | bool = true; |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , bool |
| | | ); |
| | | } catch (Exception e) { |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "已有入库任务!!!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | } else { |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("ErrorMessage"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | |
| | | staProtocol.setWorkNo((short) 9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | JSONObject jsonObject1 = JSON.parseObject(response); |
| | | Boolean bool = false; |
| | | if (jsonObject1.get("ReturnStatus").equals(0)) { |
| | | taskWrk.setStatus(2);//派发任务 |
| | | bool = true; |
| | | taskWrkService.updateById(taskWrk); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("请求入库调用接口失败"); |
| | | log.error("异常信息打印:" + e); |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(inSta.getStaNo()); |
| | | if (Cools.isEmpty(basDevp)) { |
| | | log.error("站点号异常" + inSta.getStaNo()); |
| | | } else if (basDevp.getStaErr() != 0) { |
| | | basDevp.setStaErr(2); |
| | | basDevpService.updateById(basDevp); |
| | | } |
| | | } catch (Exception e1) { |
| | | // 退回 |
| | | log.error("扫码检测程序异常" + inSta.getStaNo() + "异常信息" + e1); |
| | | } |
| | | } finally { |
| | | apiLogService.save("wms请求入库货位接口" |
| | | , wmsUrl + inboundTaskApplyPath |
| | | apiLogService.save("wcs开始入库任务上报wms" |
| | | , wmsUrl + TaskExecCallback |
| | | , null |
| | | , "127.0.0.1" |
| | | , JSON.toJSONString(storageEscalationParam) |
| | | , JSON.toJSONString(hashMap) |
| | | , response |
| | | , success |
| | | , bool |
| | | ); |
| | | } |
| | | log.info("入库请求参数=" + JSON.toJSONString(BoxNo)); |
| | | log.info("入库请求返回参数=" + JSON.toJSONString(response)); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | } catch ( |
| | | Exception e) { |
| | | log.error("generateStoreWrkFile e", e); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | // 获取条码扫描仪信息 |
| | | String BoxNo = ""; |
| | | //站点拣料回库任务是会有一条 |
| | | TaskWrk taskWrkk =taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("start_point",staProtocol.getSiteId())); |
| | | TaskWrk taskWrkk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("start_point", staProtocol.getSiteId())); |
| | | if (!Cools.isEmpty(taskWrkk)) { |
| | | continue; |
| | | } |
| | | if(!staProtocol.isEmptyMk()&&staProtocol.getWorkNo()<9990){ |
| | | if (!staProtocol.isEmptyMk() && staProtocol.getWorkNo() < 9990) { |
| | | |
| | | TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("wrk_no", workNo)); |
| | | |
| | |
| | | // 创新一个入库工作档 |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(result.getTaskNo()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | taskWrk = createTask1(result, BoxNo,staProtocol.getSiteId()); |
| | | taskWrk = createTask1(result, BoxNo, staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(taskWrk)) { |
| | | log.error("库位异常,库位号:={}", taskWrk.getOriginTargetPoint()); |
| | | } else { |
| | |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getStnNo().shortValue()); |
| | | boolean offer = false; |
| | | try { |
| | | offer = MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol)); |
| | | } catch (Exception e) { |
| | | log.error("下发输送线任务失败:异常:" + e); |
| | | log.error("下发输送线任务失败:异常:offer:" + offer); |
| | | } |
| | | // log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | //// R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | // staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | // staProtocol.setStaNo(staDesc.getStnNo().shortValue()); |
| | | // boolean offer = false; |
| | | // try { |
| | | // offer = MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol)); |
| | | // } catch (Exception e) { |
| | | // log.error("下发输送线任务失败:异常:" + e); |
| | | // log.error("下发输送线任务失败:异常:offer:" + offer); |
| | | // } |
| | | // JSONObject jsonObject = JSON.parseObject(JSON.toJSONString(r)); |
| | | if (offer) { |
| | | log.info("下发输送线任务成功:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // if (offer) { |
| | | // log.info("下发输送线任务成功:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | taskWrk.setStatus(5); |
| | | taskWrk.setWrkSts(14); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | } else { |
| | | log.error("下发输送线任务失败:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | // log.error("下发输送线任务失败:异常信息:"+JSON.toJSONString(r)); |
| | | } |
| | | // } else { |
| | | // log.error("下发输送线任务失败:taskWrk:" + JSON.toJSONString(taskWrk)); |
| | | //// log.error("下发输送线任务失败:异常信息:"+JSON.toJSONString(r)); |
| | | // } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("出库到出库站异常:异常信息:" + e); |
| | |
| | | } |
| | | if (locMast.getRow1() == 8) { |
| | | LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("row1", (locMast.getRow1() - 1 )) |
| | | .eq("row1", (locMast.getRow1() - 1)) |
| | | .eq("bay1", locMast.getBay1()) |
| | | .eq("lev1", locMast.getLev1()).eq("loc_sts", "F")); |
| | | if (!Cools.isEmpty(locMast1)) { |
| | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | // public void storeFinished() { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | |
| | | return response; |
| | | } |
| | | |
| | | private TaskWrk createTask1(Result result, String barcode,Integer staNo) { |
| | | private TaskWrk createTask1(Result result, String barcode, Integer staNo) { |
| | | String locNo = Utils.Fusion(result.getRow(), result.getFloor(), result.getColumn()); |
| | | |
| | | Date now = new Date(); |
| | |
| | | taskWrk.setIoPri(13);//优先级 |
| | | taskWrk.setBarcode(barcode);//条码 |
| | | taskWrk.setTargetPoint(locNo); |
| | | taskWrk.setStartPoint(staNo+""); |
| | | taskWrk.setStartPoint(staNo + ""); |
| | | taskWrk.setCrnNo(Integer.valueOf(result.getAlley()));//堆垛机号 |
| | | |
| | | if (taskWrk.getIoType() == 1) { |
| | |
| | | return taskWrk; |
| | | } |
| | | |
| | | //----------------------------------------------------------电视机显示处理---------------------------------------- |
| | | //----------------------------------------------------------电视机显示处理---------------------------------------- |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | log.error(""+mark+" - 1"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | log.error("" + mark + " - 1" + " - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |