| | |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.controller.CrnController; |
| | | import com.zy.asrs.controller.OpenController; |
| | | import com.zy.asrs.controller.SiteController; |
| | | import com.zy.asrs.domain.enums.TaskStatusType; |
| | | import com.zy.asrs.domain.enums.WorkNoType; |
| | | import com.zy.asrs.domain.param.CrnOperatorParam; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.TaskOverToWms; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CommandPackage; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | |
| | | @Autowired |
| | | private TaskWrkService taskWrkService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private StaDescMapper staDescMapper; |
| | | @Autowired |
| | | private CommandInfoService commandInfoService; |
| | | |
| | | @Autowired |
| | | private OpenServiceImpl openServiceImpl; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | |
| | |
| | | private ApiLogService apiLogService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private BasRgvService basRgvService; |
| | | @Autowired |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | |
| | | private String taskStatusFeedbackPath; |
| | | @Autowired |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private SiteController siteController; |
| | | |
| | | @Value("${wms.rgvOpen}") |
| | | private boolean rgvOpen; |
| | | |
| | | public void generateStoreWrkFile() throws IOException, InterruptedException { |
| | | try { |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | Short stano = staProtocol.getStaNo(); |
| | | Integer workNo = staProtocol.getWorkNo(); |
| | | Integer stano = staProtocol.getStaNo(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | |
| | | } |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | if (taskWrk != null) { |
| | | taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | continue; |
| | |
| | | log.info("托盘码:"+barcode+"任务档存在"); |
| | | return; |
| | | }else { |
| | | staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk1.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | |
| | | // 退回 |
| | | log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e1); |
| | | } |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | log.error("扫码检测程序异常"+inSta.getStaNo()+errMsg); |
| | | log.error("扫码检测程序异常,异常信息"+e); |
| | | |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).eq("stn_no",staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | |
| | | // 退回 |
| | | log.error("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | | if (taskWrk != null) { |
| | | taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示 |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrkMapper.updateById(taskWrk); |
| | | } |
| | | } |
| | |
| | | } |
| | | log.info("下发输送线任务:taskWrk:"+JSON.toJSONString(taskWrk)); |
| | | // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | boolean offer = false; |
| | | try{ |
| | | offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | |
| | | // JSONObject jsonObject = JSON.parseObject(JSON.toJSONString(r)); |
| | | if (offer){ |
| | | log.info("下发输送线任务成功:taskWrk:"+JSON.toJSONString(taskWrk)); |
| | | Date now = new Date(); |
| | | taskWrk.setStatus(5); |
| | | taskWrk.setWrkSts(14); |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setCompleteTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | }else { |
| | | log.error("下发输送线任务失败:taskWrk:"+JSON.toJSONString(taskWrk)); |
| | |
| | | |
| | | // int workNo = commonService.getWorkNo(WorkNoType.PAKIN.type);//获取入库工作号 |
| | | // taskWrk.setWrkNo(workNo);//工作号 |
| | | Date now = new Date(); |
| | | taskWrk.setStatus(TaskStatusType.DISTRIBUTE.id);//派发状态 |
| | | taskWrk.setAssignTime(new Date());//派发时间 |
| | | // taskWrk.setAssignTime(now);//派发时间 |
| | | taskWrk.setExecuteTime(now); |
| | | taskWrk.setWrkSts(3);//工作状态 3.吊车入库 |
| | | taskWrk.setCrnNo(staDesc.getCrnNo());//堆垛机号 |
| | | taskWrk.setModiTime(new Date()); |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setModiUser(9988L); |
| | | |
| | | // //取出命令 |
| | |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setStatus(2); |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setExecuteTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>() |
| | | .eq("crn_no",slave.getId()) |
| | | .eq("wrk_sts",11) |
| | | .eq("io_type",3)); |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList( |
| | | new EntityWrapper<TaskWrk>() |
| | | .eq("CRN_NO",slave.getId()) |
| | | .eq("WRK_STS",11) |
| | | .eq("IO_TYPE",3) |
| | | .orderBy("IO_PRI",false)); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setStatus(2); |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setExecuteTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | // public void storeFinished() { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { continue; } |
| | | // |
| | | // // 状态:等待确认 并且 任务完成位 = 1 |
| | | // if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | // //获取入库待确认工作档 |
| | | // TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | // if (Cools.isEmpty(taskWrk)) { |
| | | //// log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //获取指令ID |
| | | // Integer commandId = crnProtocol.getCommandId(); |
| | | // CommandInfo commandInfo = new CommandInfo(); |
| | | // if (Cools.isEmpty(commandId)){ |
| | | // commandInfo = commandInfoService.selectOne(new EntityWrapper<CommandInfo>() |
| | | // .eq("wrk_no",crnProtocol.getTaskNo()) |
| | | // .eq("device","Crn")); |
| | | // }else { |
| | | // commandInfo = commandInfoService.selectById(commandId); |
| | | // } |
| | | // |
| | | // |
| | | // if (commandInfo == null) { |
| | | // //指令不存在 |
| | | // continue; |
| | | // } |
| | | // if (commandInfo.getCommandStatus() == 3){ |
| | | // continue; |
| | | // } |
| | | // commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成 |
| | | // commandInfo.setCompleteTime(new Date());//指令完成时间 |
| | | // if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机 |
| | | // // 堆垛机复位 |
| | | // crnThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public void storeFinished() throws InterruptedException { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | |
| | | if (crnProtocol == null) { continue; } |
| | | |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | if (!Cools.isEmpty(crnProtocol.getTaskFinish()) && crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | //获取入库待确认工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | if (Cools.isEmpty(taskWrk)&&crnProtocol.getTaskNo() !=999) { |
| | |
| | | //确认完成信号 |
| | | CrnOperatorParam crnOperatorParam=new CrnOperatorParam(); |
| | | crnOperatorParam.setCrnNo(crn.getId()); |
| | | Date now = new Date(); |
| | | |
| | | crnController.crnTaskComplete(crnOperatorParam); |
| | | if(!Cools.isEmpty(taskWrk)){ |
| | |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | locMast.setLocSts("F");//F.在库 |
| | | locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | locMast.setModiTime(new Date()); |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | }else if(taskWrk.getIoType()==2&&taskWrk.getWrkSts()==12){ |
| | |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | locMast.setLocSts("O");//O.空库位 |
| | | locMast.setBarcode("");//托盘码 |
| | | locMast.setModiTime(new Date()); |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | }else if(taskWrk.getIoType()==3&&taskWrk.getWrkSts()==12){ |
| | |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | locMast.setLocSts("F");//F.在库 |
| | | locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | locMast.setModiTime(new Date()); |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | |
| | | LocMast locMast1 = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | locMast1.setLocSts("O");//O.空库位 |
| | | locMast1.setBarcode("");//托盘码 |
| | | locMast1.setModiTime(new Date()); |
| | | locMast1.setModiTime(now); |
| | | locMast1.setModiUser(9999L); |
| | | locMastService.updateById(locMast1); |
| | | } |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setCompleteTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | |
| | |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm1(), // 异常码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } |
| | | |
| | | //自动派发任务 |
| | | public void autoDistribute() { |
| | | Config config = configService.selectByCode("autoDistribute"); |
| | | if (config == null) { |
| | | return; |
| | | } |
| | | |
| | | if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | return; |
| | | } |
| | | |
| | | for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | |
| | | try { |
| | | taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | } catch (CoolException e) { |
| | | log.info(e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //agv取放货任务完成 |
| | | public synchronized void autoCompleteAGV() { |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | try{ |
| | | Thread.sleep(500); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | |
| | | for (BasDevp basDevp:basDevps){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (basDevp.getWrkNo()!=0){ |
| | | if (basDevp.getAgvTargetPick()!=0){//取货 |
| | | staProtocol.setAgvTypeSign((short)0); |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | boolean sign = true; |
| | | if (basDevp.getAgvTargetPlace()!=0){ |
| | | sign = false; |
| | | basDevp.setAgvTargetPlace(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)3);//1 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | }else { |
| | | if (basDevp.getAgvTargetPlace()!=0){ |
| | | if (basDevp.getLoading().equals("Y")){ |
| | | staProtocol.setAgvTypeSign((short)1); |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | }else { |
| | | log.error("AGV放货完成但输送线无物,复位信号 ===>> [staNo:{}] [basDevp:{}]", basDevp.getDevNo(), basDevp); |
| | | basDevp.setAgvTargetPlace(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)3);//1 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | |
| | | } |
| | | if (basDevp.getAgvTargetPick()!=0){ |
| | | basDevp.setAgvTargetPick(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)2);//0 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | public synchronized void autoCompleteTask() { |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask(); |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | //获取命令集合 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | if (taskWrk.getCommandStep() < commandInfos.size()) { |
| | | continue;//当前步序没有到达最后一条命令 |
| | | } |
| | | |
| | | //判断末端命令是否执行完成 |
| | | CommandInfo commandInfo = commandInfos.get(commandInfos.size() - 1); |
| | | if (commandInfo.getCommandStatus() != CommandStatusType.COMPLETE.id) { |
| | | continue;//指令未完成 |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | //指令已完成,更新任务 |
| | | if (taskWrk.getIoType() == 1) { |
| | | //入库任务 |
| | | taskWrk.setWrkSts(4);//3.吊车入库中 => 4.入库完成 |
| | | //taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | locMast.setLocSts("F");//F.在库 |
| | | locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } else if (taskWrk.getIoType() == 2) { |
| | | //出库任务 |
| | | taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成 |
| | | // taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | locMast.setLocSts("O");//O.空库位 |
| | | locMast.setBarcode("");//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized String CrnStartRunning(TaskWrk taskWrk){ |
| | | String tasktype = null; |
| | | switch (taskWrk.getIoType()){ |
| | | case 1: |
| | | tasktype= "RK"; |
| | | break; |
| | | case 2: |
| | | tasktype= "CK"; |
| | | break; |
| | | case 3: |
| | | tasktype= "YK"; |
| | | break; |
| | | default: |
| | | tasktype= "未知"; |
| | | } |
| | | Map<String, Object> map = new HashMap<>(); |
| | | map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2"); |
| | | TaskOverToWms taskOverToWms = new TaskOverToWms(); |
| | | taskOverToWms.setFeedbackFrom("WCS"); //来源 |
| | | taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识 |
| | | taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号 |
| | | taskOverToWms.setTaskType(tasktype); // 任务类型 |
| | | taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码 |
| | | if (taskWrk.getIoType() ==1 || taskWrk.getIoType() == 3){ |
| | | taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码 |
| | | taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位 |
| | | }else if (taskWrk.getIoType() ==2){ |
| | | Map<Integer,String> map1 = new HashMap<>(); |
| | | map1.put(102,"J-1101"); |
| | | map1.put(106,"J-1103"); |
| | | map1.put(110,"J-1105"); |
| | | map1.put(114,"J-1107"); |
| | | map1.put(118,"J-1109"); |
| | | map1.put(122,"J-1111"); |
| | | map1.put(305,"H-1101"); |
| | | map1.put(405,"G-1101"); |
| | | taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码 |
| | | taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位 |
| | | } |
| | | |
| | | taskOverToWms.setTaskStatus("executing"); //任务状态 |
| | | String response = null; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setHeaders(map) |
| | | .setUri(wmsUrl) |
| | | .setPath("wcsManager/wcsInterface/taskStatusFeedback") |
| | | .setJson(JSON.toJSONString(taskOverToWms)) |
| | | .build() |
| | | .doPost(); |
| | | }catch (Exception e){ |
| | | log.error("堆垛机任务完成,请求wms任务完成接口失败"); |
| | | } |
| | | apiLogService.save("堆垛机开始运行" |
| | | ,wmsUrl+"wcsManager/wcsInterface/taskStatusFeedback" |
| | | ,null |
| | | ,"127.0.0.1" |
| | | ,JSON.toJSONString(taskOverToWms) |
| | | ,response |
| | | ,true |
| | | ); |
| | | return response; |
| | | } |
| | | |
| | | private TaskWrk createTask(GetWmsDto dto, String barcode){ |
| | | String wcsLocNo = dto.getLocNo(); |
| | | if(Cools.isEmpty(wcsLocNo)){ |
| | |
| | | taskWrk.setWrkNo(workNo1); |
| | | taskWrk.setStatus(TaskStatusType.RECEIVE.id);//任务状态:接收 |
| | | taskWrk.setCreateTime(now); |
| | | taskWrk.setAssignTime(now); |
| | | taskWrk.setModiTime(now); |
| | | taskWrk.setModiUser(5555L); |
| | | taskWrk.setIoType(1);//任务类型 |
| | | taskWrk.setIoPri(Cools.isEmpty(dto.getTaskPriority()) ? 300 : Integer.parseInt(dto.getTaskPriority()));//优先级 |
| | | taskWrk.setBarcode(barcode);//条码 |
| | |
| | | } |
| | | return taskWrk; |
| | | } |
| | | /** |
| | | * 完成小车任务 |
| | | */ |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WORKING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && ((rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.WAITING ) || |
| | | (rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING )) |
| | | ) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getTaskNo1()!=0 && (rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo1()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=1 || wrkMastSta.getWrkSts()!=1){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | /* WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else if (rgvProtocol.getTaskNo2()!=0 && (rgvProtocol.getStatusType2()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo2()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=2){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | /*WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else { |
| | | log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean rgvIoExecute(Integer sign) { |
| | | boolean rgvIoExecuteSign = false; |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // 获取小车信息 |
| | | boolean signWork = false; |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | }else { |
| | | continue; |
| | | } |
| | | if (!rgvIoExecuteSign){ |
| | | rgvIoExecuteSign = signWork; |
| | | } |
| | | } |
| | | // if (!rgvIoExecuteSign){ |
| | | // if (sign>6){ |
| | | // |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("RGV小车任务下发报错"+e); |
| | | } |
| | | return rgvIoExecuteSign; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta(RgvSlave rgvSlave) { |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(basRgv.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=1 || wrkMastSta.getWrkType()!=3){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | BasDevp basDevpS = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevpS.getAutoing().equals("Y") || !basDevpS.getLoading().equals("Y") || basDevpS.getWrkNo()!=wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocols = devpThread.getStation().get(basDevpS.getDevNo()); |
| | | if (staProtocols == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocols.isAutoing() || !staProtocols.isLoading() || staProtocols.getWorkNo() != wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | |
| | | |
| | | log.info(date+"取放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"取放任务下发:目标站状态:"+basDevp); |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务//拆盘 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut(RgvSlave rgvSlave) {//拆盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用//拆盘 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==3 || rgvProtocol.getLoaded2()==1 || rgvProtocol.getLoaded2()==4)////0 无物;1 一层无物二层有物 (只能拆叠) ;2一层有物二层无物() ;3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=2){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"拆盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"拆盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"拆盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//拆盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull(RgvSlave rgvSlave) {//满放 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=6){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 7:提升 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//满放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"满放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"满放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"满放任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake(RgvSlave rgvSlave) {//叠盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==0 || rgvProtocol.getLoaded2()==1 ) //现场修改:叠盘机,////0 无物;1 一层无物二层有物(只能拆叠) ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=1){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaStart()!=0){//取 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"叠盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"叠盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"叠盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//叠盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 有任务但未执行 此时需要调整小车位置 |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | // Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | // if (integer==0){ |
| | | // return; |
| | | // } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectAllWrkStsCountWrkMastSta(null, 0); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | return; |
| | | } |
| | | boolean signRgv = true; |
| | | boolean signRgv1 = true; |
| | | boolean signRgv2 = true; |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | ) { |
| | | if (rgvProtocol.getRgvNo()!=1){ |
| | | if (!rgvProtocol.getRgvPosI().equals(120) && !rgvProtocol.getRgvPosI().equals(110)){ |
| | | continue; |
| | | } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // return; |
| | | continue; |
| | | } |
| | | if (!rgvProtocol.getRgvPosI().equals(110) && !rgvProtocol.getRgvPosI().equals(108) && !rgvProtocol.getRgvPosI().equals(119)){ |
| | | continue; |
| | | } |
| | | Integer count108Y = wrkMastStaMapper.selectAllWrkCount108Y(); |
| | | if (count108Y!=0){ |
| | | continue; |
| | | } |
| | | // Integer count108 = wrkMastStaMapper.selectAllWrkCount108(); |
| | | // if (count108!=0){ |
| | | // continue; |
| | | // } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | continue; |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMap.getRgvNo(), basRgvMap.getEndRoute()); //获取合并干涉项 |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(),fallMerge); |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route ,route); |
| | | // if (!wrkMastStaList.isEmpty()){ |
| | | // log.info("小车存在可执行任务,跳过避让!!4214"); |
| | | // return; |
| | | // } |
| | | // if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),RouteUtils.RouteIndexFarMas(rgvProtocol.getRgvNo(),rgvRunSta[rgvProtocol.getRgvNo()-1]),rgvProtocol.getRgvNo())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),rgvRunSta[rgvProtocol.getRgvNo()-1],rgvProtocol.getRgvNo())){ |
| | | // if (rgvProtocol.getRgvNo()==1){ |
| | | // signRgv1 = false; |
| | | // }else { |
| | | // signRgv2 = false; |
| | | // } |
| | | // } |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // signRgv1 = false; |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // signRgv2 = false; |
| | | // continue; |
| | | // } |
| | | }else { |
| | | signRgv = false; |
| | | break; |
| | | } |
| | | } |
| | | // if (signRgv && (signRgv1 || signRgv2)){ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // && rgvProtocol.getTaskNo1()==0 |
| | | // && rgvProtocol.getTaskNo2()==0 |
| | | // && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | // ) { |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // continue; |
| | | // } |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | // |
| | | // } |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 刷新地图数据 |
| | | * */ |
| | | public synchronized void refreshRgvMap() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvSlave.getId()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车XY移动 避让 |
| | | * */ |
| | | public synchronized boolean rgvAvoidanceXY(Integer rgvId){ |
| | | if (rgvId==1){ |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)104); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | }else { |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2((short)32222); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.X_MOVE); // 工位2任务模式: 回原点 |
| | | rgvCommand.setSourceStaNo2((short)114); |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFullAll(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放货至输送线任务 |
| | | * */ |
| | | public synchronized boolean rgvPutFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 叠盘 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //拆盘 |
| | | * */ |
| | | public synchronized boolean rgvPutEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH_5); // 工位2任务模式: 满取 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //满放 |
| | | * */ |
| | | public synchronized boolean rgvPutEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT_6); // 工位2任务模式: 满放 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (rgvOpen){ |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | // Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(staEnd, staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | |
| | | //更新另一台小车地图 |
| | | Integer rgvNoOther = basRgvMapCurrent.getRgvNoOther(); |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | Integer lockEndRouteL = RouteUtils.RouteIndexFarMasL(rgvNoOther, lockEndRoute);//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRouteL); |
| | | basRgvMapMapper.updateById(basRgvMapOther); |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("小车地图更新出错!"); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | } |