自动化立体仓库 - WCS系统
#
yxFwq
2025-01-09 9b584689e9696371352f7d43b659288053bcb97e
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -1135,7 +1135,7 @@
                    String barcode = wrkMast.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode) || "empty".equals(barcode)) {
                            continue;
                        }
                    } else {
@@ -3096,38 +3096,38 @@
            }
            Integer turnBigInt = 0;
            if (wrkMast.booleanStaNoSign()){
                RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("LineUp"+wrkMast.getStaNo());
                if (Cools.isEmpty(rgvOneSign)){
                    continue;
                }
                RgvOneSign trunBig = rgvOneSignMapper.selectOneSign("TrunBig"+wrkMast.getStaNo());
                if (Cools.isEmpty(trunBig)){
                    continue;
                }
                turnBigInt = trunBig.getRgvOneSign();
                int wrkCount = wrkMastMapper.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", wrkMast.getStaNo()).eq("wrk_sts",12L));
                if (trunBig.getRgvOneSign()+wrkCount+rgvOneSign.getRgvOneSign()>2){
                    continue;
                }
                int wrkCountGt = wrkMastMapper.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", wrkMast.getStaNo()).gt("wrk_sts",11L));
                if (wrkCountGt > 2){
                    continue;
                }
//                RgvOneSign bigTurn = rgvOneSignMapper.selectOneSign("bigTurn");
//                if (Cools.isEmpty(bigTurn)){
//            if (wrkMast.booleanStaNoSign()){
//                RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("LineUp"+wrkMast.getStaNo());
//                if (Cools.isEmpty(rgvOneSign)){
//                    continue;
//                }
//                if (bigTurn.getRgvOneSign()>13){
//                RgvOneSign trunBig = rgvOneSignMapper.selectOneSign("TrunBig"+wrkMast.getStaNo());
//                if (Cools.isEmpty(trunBig)){
//                    continue;
//                }
//                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
//                StaProtocol staProtocolEnt = devpThread.getStation().get(wrkMast.getStaNoBying());
//                if (staProtocolEnt.isLoading() || staProtocolEnt.getWorkNo()!=0){
//                turnBigInt = trunBig.getRgvOneSign();
//                int wrkCount = wrkMastMapper.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", wrkMast.getStaNo()).eq("wrk_sts",12L));
//
//                if (trunBig.getRgvOneSign()+wrkCount+rgvOneSign.getRgvOneSign()>2){
//                    continue;
//                }
            }
//                int wrkCountGt = wrkMastMapper.selectCount(new EntityWrapper<WrkMast>().eq("sta_no", wrkMast.getStaNo()).gt("wrk_sts",11L));
//                if (wrkCountGt > 2){
//                    continue;
//                }
////                RgvOneSign bigTurn = rgvOneSignMapper.selectOneSign("bigTurn");
////                if (Cools.isEmpty(bigTurn)){
////                    continue;
////                }
////                if (bigTurn.getRgvOneSign()>13){
////                    continue;
////                }
////                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
////                StaProtocol staProtocolEnt = devpThread.getStation().get(wrkMast.getStaNoBying());
////                if (staProtocolEnt.isLoading() || staProtocolEnt.getWorkNo()!=0){
////                    continue;
////                }
//            }
            // 工作档状态判断
            if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) {
@@ -4053,7 +4053,7 @@
                    String barcode = staProtocol.getBarcode();
                    if (!Cools.isEmpty(barcode)) {
//                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) {
                        if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) {
                            continue;
                        }
                    } else {
@@ -5159,16 +5159,23 @@
                                break;
                            }
                            int count = basJarMastService.selectCount(new EntityWrapper<BasJarMast>().eq("jar_regin", basJar.getRegion()).lt("status", 17).gt("status", 5));
                            if (count>0){
                            JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId());
                            JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol();
                            if (jarOtherProtocol == null) {
                                break;
                            }
                            if (count>0){
                                if (jarOtherProtocol.getJarTemperature()<jarTemperature){
                                    break;
                                }
                            }
                            if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),3)!=0){
                                if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(), 3).equals(basJarOther.getJarCount())){
                                    JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId());
                                    JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol();
                                    if (jarOtherProtocol == null) {
                                        break;
                                    }
//                                    JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId());
//                                    JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol();
//                                    if (jarOtherProtocol == null) {
//                                        break;
//                                    }
                                    if (jarOtherProtocol.getJarTemperature()>jarTemperature){
                                        log.info("{}号硫化罐查询设备温度过高,等待降温....先执行入罐任务!!!",jarOtherProtocol.getJarNo());
                                    } else {
@@ -5427,6 +5434,11 @@
                                signExecute[i] = true;
                                break;//开门任务   生成入硫化罐任务
                            }
                        case 3:
                            if (jarWrkMastExecuteGenerate3(jarSlave,sign)){
                                signExecute[i] = true;
                                break;//开出料门
                            }
                        case 2:
                            if (jarProtocol.getJarTemperature()>jarTemperature){
                                log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo());
@@ -5435,11 +5447,6 @@
                            if (jarWrkMastExecuteGenerate2(jarSlave,sign)){
                                signExecute[i] = true;
                                break;//关进料门
                            }
                        case 3:
                            if (jarWrkMastExecuteGenerate3(jarSlave,sign)){
                                signExecute[i] = true;
                                break;//开出料门
                            }
                        case 4:
                            if (jarProtocol.getJarTemperature()>jarTemperature){
@@ -7823,8 +7830,10 @@
            // 下发站点信息
            if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(9, staProtocol))) {
                log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol));
                Thread.sleep(500);
                return false;
            }
            Thread.sleep(500);
            return true;
        }catch (Exception e){
            log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},endRow={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(endRow));
@@ -7844,8 +7853,10 @@
            // 下发站点信息
            if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(10, staProtocol))) {
                log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol));
                Thread.sleep(500);
                return false;
            }
            Thread.sleep(500);
            return true;
        }catch (Exception e){
            log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},RGV4={},RGV5={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(RGV4), JSON.toJSON(RGV5));
@@ -7864,8 +7875,10 @@
            // 下发站点信息
            if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(11, staProtocol))) {
                log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol));
                Thread.sleep(500);
                return false;
            }
            Thread.sleep(500);
            return true;
        }catch (Exception e){
            log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},RGV6={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(RGV6));
@@ -7891,8 +7904,10 @@
            steCommand.setJarNo(siteId.shortValue());
            if (!MessageQueue.offer(SlaveType.Ste, steCommand.getSteNo(), new Task(2, steCommand))) {
                log.error("穿梭车Ste命令下发失败,堆垛机号={},任务数据={},下发数据={},complete={}", steCommand.getSteNo(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steCommand),complete);
                Thread.sleep(500);
                return false;
            }
            Thread.sleep(500);
            return true;
        }catch (Exception e){
            log.error("穿梭车Ste命令下发失败,堆垛机号={},任务数据={},complete={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(complete));
@@ -7910,8 +7925,10 @@
            jarCommand.setTaskModeType(jarTaskModeType);
            if (!MessageQueue.offer(SlaveType.Jar, jarCommand.getJarNo(), new Task(2, jarCommand))) {
                log.error("硫化罐Jar命令下发失败,堆垛机号={},任务数据={},下发数据={}", jarCommand.getJarNo(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarCommand));
                Thread.sleep(500);
                return false;
            }
            Thread.sleep(500);
            return true;
        }catch (Exception e){
            log.error("硫化罐Jar命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarTaskModeType));
@@ -8030,6 +8047,7 @@
//
//                    }
                    List<WrkMastExecute> wrkMastExecuteByWrkNoList = wrkMastExecuteService.getWrkMastExecuteByWrkNoList(steProtocol.getTaskNo().longValue());
                    steReturn:
                    for (WrkMastExecute wrkMastExecute : wrkMastExecuteByWrkNoList){
                        if (!Cools.isEmpty(wrkMastExecute)){
                            switch (wrkMastExecute.getIoType()){
@@ -8045,12 +8063,15 @@
                                                    log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                            wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                                }
                                                return true;
//                                                Thread.sleep(500);
//                                                return true;
                                                break steReturn;
                                            }
                                        }
                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(steProtocol),sign);
                                        return true;
//                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
//                                                wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(steProtocol),sign);
//                                      return true;
                                        break steReturn;
                                    }
                                case 5:
                                    if (wrkMastExecute.getWrkSts()==5){
@@ -8064,12 +8085,14 @@
                                                    log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                                }
                                                return true;
//                                              return true;
                                                break steReturn;
                                            }
                                        }
                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                        return true;
//                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
//                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
//                                      return true;
                                        break steReturn;
                                    }
                                    continue;
                                case 7:
@@ -8087,12 +8110,14 @@
                                                    log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                                }
                                                return true;
//                                              return true;
                                                break steReturn;
                                            }
                                        }
                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                        return true;
//                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
//                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
//                                      return true;
                                        break steReturn;
                                    }
                                    continue;
                                case 9:
@@ -8107,17 +8132,17 @@
                                                    log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                            wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                                }
                                                return true;
//                                              return true;
                                                break steReturn;
                                            }
                                        }
                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
//                                        log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}",
//                                                wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign);
                                        continue;
                                    }
                                default: continue;
                            }
                        }
                    }
                }
            }
@@ -8150,6 +8175,11 @@
                BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo());
                if (Cools.isEmpty(basJar)){
                    log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo());
                    continue;
                }
                if (jarProtocol.leftDoorOpen==1 || jarProtocol.leftDoorClose==1 ||
                        jarProtocol.rightDoorOpen==1 || jarProtocol.rightDoorClose==1
                ){
                    continue;
                }
                if (jarProtocol.getJarErr()==0 && (jarProtocol.getStatusType().equals(JarStatusType.WAITING1) || jarProtocol.getStatusType().equals(JarStatusType.MOVING))
@@ -8626,7 +8656,11 @@
                            if (jarProtocol.modeType != JarModeType.AUTO){
                                continue;
                            }
                            if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)){
                            if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)
                                    || jarProtocol.statusType .equals(JarStatusType.WAITING3)
                                    || jarProtocol.statusType .equals(JarStatusType.WAITING4)
                                    || jarProtocol.statusType .equals(JarStatusType.WAITING5)
                                    || jarProtocol.statusType .equals(JarStatusType.OFF_LINE)){
                                continue;
                            }
                            if (jarProtocol.getJarTemperature()>jarTemperature){
@@ -8717,7 +8751,11 @@
                                        if (jarProtocol.modeType != JarModeType.AUTO){
                                            continue;
                                        }
                                        if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)){
                                        if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)
                                                || jarProtocol.statusType .equals(JarStatusType.WAITING3)
                                                || jarProtocol.statusType .equals(JarStatusType.WAITING4)
                                                || jarProtocol.statusType .equals(JarStatusType.WAITING5)
                                                || jarProtocol.statusType .equals(JarStatusType.OFF_LINE)){
                                            continue;
                                        }
                                        if (jarProtocol.getJarTemperature()>jarTemperature){
@@ -8794,7 +8832,7 @@
            String barcode = staProtocol607.getBarcode();
            if (!Cools.isEmpty(barcode)) {
//                    log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) {
                if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) {
                    return;
                }
            } else {
@@ -8804,9 +8842,13 @@
                    && staProtocol607.getStaNo() == 0 && staProtocol607.isInEnable()){
                WrkMast wrkMast = wrkMastMapper.selectByBarcodeTwo(barcode);
                if (!Cools.isEmpty(wrkMast)){
                    staProtocol607.setWorkNo(wrkMast.getWrkNo());
                    staProtocol607.setStaNo(staNo1);
                    boolean result2 = MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocol607));
                    StaProtocol staProtocolNew = new StaProtocol();
                    staProtocolNew.setSiteId(staProtocol607.getSiteId());
                    staProtocolNew.setWorkNo(wrkMast.getWrkNo());
                    staProtocolNew.setStaNo(staNo1);
//                    devpThread.setPakMk(staProtocolNew.getSiteId(), false,7989);
                    boolean result = MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocolNew));
                }
            }
        } else {
@@ -8824,38 +8866,34 @@
            }
        }
//        try{
//            for (int idi = 1;idi<5;idi++){
//                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, idi);
//
//                if (ledThread != null) {
//                    ErrMsg errMsg1 = new ErrMsg();
//                    errMsg1.setErrMsg("测试:"+idi);
//                    errMsg1.setArea("1");
//                    MessageQueue.offer(SlaveType.Led, idi, new Task(5, errMsg1));
//                } try {
//                    Thread.sleep(500);
//                } catch (Exception e){
//
//                }
//            }
//            LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 3);
//
//            if (ledThread3 != null) {
//                ErrMsg errMsg1 = new ErrMsg();
//                errMsg1.setErrMsg("测试测试测试测试测试测试测试测试测试测试测试测试测试:"+3);
//                errMsg1.setArea("1");
//                MessageQueue.offer(SlaveType.Led, 3, new Task(5, errMsg1));
//            } try {
//                Thread.sleep(500);
//            } catch (Exception e){
//
//            }
//        } catch (Exception e){ }
    }
    public synchronized void stackingCompletionDriveTray2() {
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2);
        StaProtocol staProtocol = devpThread.getStation().get(518);
        String barcode = staProtocol.getBarcode();
        if (!Cools.isEmpty(barcode)) {
            if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) {
                return;
            }
        } else {
            return;
        }
        if (staProtocol.getWorkNo()==0 && staProtocol.isLoading() && staProtocol.isAutoing()
                && staProtocol.getStaNo() == 0 && staProtocol.isInEnable()){
            WrkMast wrkMast = wrkMastMapper.selectByBarcodeTwo(barcode);
            if (!Cools.isEmpty(wrkMast)){
                StaProtocol staProtocolNew = new StaProtocol();
                staProtocolNew.setSiteId(staProtocol.getSiteId());
                staProtocolNew.setWorkNo(wrkMast.getWrkNo());
                staProtocolNew.setStaNo(wrkMast.getStaNo());
                devpThread.setPakMk(staProtocolNew.getSiteId(), false,7989);
                boolean result = MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocolNew));
            }
        }
    }
    public synchronized Integer jarGetStartStaNo(Integer staNo) {
        try {
            int[] jarNos=new int[]{3,1,4,2};//(607分配硫化罐)
@@ -8937,7 +8975,11 @@
                if (jarProtocol.modeType != JarModeType.AUTO){
                    continue;
                }
                if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)){
                if (jarProtocol.statusType .equals(JarStatusType.SOS) || jarProtocol.statusType .equals(JarStatusType.SOS2)
                        || jarProtocol.statusType .equals(JarStatusType.WAITING3)
                        || jarProtocol.statusType .equals(JarStatusType.WAITING4)
                        || jarProtocol.statusType .equals(JarStatusType.WAITING5)
                        || jarProtocol.statusType .equals(JarStatusType.OFF_LINE)){
                    continue;
                }
                if (jarProtocol.getJarTemperature()>jarTemperature){