| | |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.controller.CrnController; |
| | | import com.zy.asrs.controller.OpenController; |
| | | import com.zy.asrs.controller.SiteController; |
| | | import com.zy.asrs.domain.enums.TaskStatusType; |
| | | import com.zy.asrs.domain.enums.WorkNoType; |
| | | import com.zy.asrs.domain.param.CrnOperatorParam; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.TaskOverToWms; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.TrackRangeUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.cache.*; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CommandPackage; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | |
| | | @Autowired |
| | | private TaskWrkService taskWrkService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private StaDescMapper staDescMapper; |
| | | @Autowired |
| | | private CommandInfoService commandInfoService; |
| | | |
| | | @Autowired |
| | | private OpenServiceImpl openServiceImpl; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | |
| | | @Autowired |
| | | private ApiLogService apiLogService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private BasDevpPositionService basDevpPositionService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Value("${wms.inboundTaskApplyPath}") |
| | | private String inboundTaskApplyPath; |
| | | @Value("${wms.movePath}") |
| | | private String movePath; |
| | | @Value("${wms.taskStatusFeedbackPath}") |
| | | private String taskStatusFeedbackPath; |
| | | @Autowired |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private SiteController siteController; |
| | | |
| | | @Value("${wms.rgvOpen}") |
| | | private boolean rgvOpen; |
| | | |
| | | public void generateStoreWrkFile() throws IOException, InterruptedException { |
| | | @Value("${constant-parameters.trackEntireLength}") |
| | | private Long trackEntireLength; |
| | | |
| | | @Value("${constant-parameters.trackBenchmark}") |
| | | private Long trackBenchmark; |
| | | |
| | | @Value("${constant-parameters.trackProportion}") |
| | | private Long trackProportion; |
| | | |
| | | @Value("${constant-parameters.avoidDistance}") |
| | | private Long avoidDistance; |
| | | |
| | | public void generateStoreWrkFile() { |
| | | try { |
| | | |
| | | |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | Short stano = staProtocol.getStaNo(); |
| | | Integer workNo = staProtocol.getWorkNo(); |
| | | Integer stano = staProtocol.getStaNo(); |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | |
| | | } |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | log.info("托盘码:"+barcode+"任务档存在"); |
| | | return; |
| | | }else { |
| | | staProtocol.setWorkNo(taskWrk1.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk1.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | |
| | | // 退回 |
| | | log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e1); |
| | | } |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | log.error("扫码检测程序异常"+inSta.getStaNo()+errMsg); |
| | | log.error("扫码检测程序异常,异常信息"+e); |
| | | |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | taskWrkService.insert(taskWrk); |
| | | StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>() |
| | | .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).eq("stn_no",staProtocol.getSiteId())); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | |
| | | // 退回 |
| | | log.error("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo(inSta.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(inSta.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo)); |
| | |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | |
| | | } |
| | | log.info("下发输送线任务:taskWrk:"+JSON.toJSONString(taskWrk)); |
| | | // R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo()); |
| | | staProtocol.setStaNo(staDesc.getCrnStn()); |
| | | boolean offer = false; |
| | | try{ |
| | | offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>() |
| | | .eq("crn_no",slave.getId()) |
| | | .eq("wrk_sts",11) |
| | | .eq("io_type",3) |
| | | .orderBy("io_pri",false)); |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList( |
| | | new EntityWrapper<TaskWrk>() |
| | | .eq("CRN_NO",slave.getId()) |
| | | .eq("WRK_STS",11) |
| | | .eq("IO_TYPE",3) |
| | | .orderBy("IO_PRI",false)); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | // public void storeFinished() { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { continue; } |
| | | // |
| | | // // 状态:等待确认 并且 任务完成位 = 1 |
| | | // if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | // //获取入库待确认工作档 |
| | | // TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | // if (Cools.isEmpty(taskWrk)) { |
| | | //// log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // //获取指令ID |
| | | // Integer commandId = crnProtocol.getCommandId(); |
| | | // CommandInfo commandInfo = new CommandInfo(); |
| | | // if (Cools.isEmpty(commandId)){ |
| | | // commandInfo = commandInfoService.selectOne(new EntityWrapper<CommandInfo>() |
| | | // .eq("wrk_no",crnProtocol.getTaskNo()) |
| | | // .eq("device","Crn")); |
| | | // }else { |
| | | // commandInfo = commandInfoService.selectById(commandId); |
| | | // } |
| | | // |
| | | // |
| | | // if (commandInfo == null) { |
| | | // //指令不存在 |
| | | // continue; |
| | | // } |
| | | // if (commandInfo.getCommandStatus() == 3){ |
| | | // continue; |
| | | // } |
| | | // commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成 |
| | | // commandInfo.setCompleteTime(new Date());//指令完成时间 |
| | | // if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机 |
| | | // // 堆垛机复位 |
| | | // crnThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public void storeFinished() throws InterruptedException { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | |
| | | if (crnProtocol == null) { continue; } |
| | | |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | if (!Cools.isEmpty(crnProtocol.getTaskFinish()) && crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | //获取入库待确认工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | if (Cools.isEmpty(taskWrk)&&crnProtocol.getTaskNo() !=999) { |
| | |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm() > 0) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm1(), // 异常码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } |
| | | |
| | | //自动派发任务 |
| | | public void autoDistribute() { |
| | | Config config = configService.selectByCode("autoDistribute"); |
| | | if (config == null) { |
| | | return; |
| | | } |
| | | |
| | | if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | return; |
| | | } |
| | | |
| | | for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | |
| | | try { |
| | | taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | } catch (CoolException e) { |
| | | log.info(e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //agv取放货任务完成 |
| | | public synchronized void autoCompleteAGV() { |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>()); |
| | | try{ |
| | | Thread.sleep(500); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | |
| | | for (BasDevp basDevp:basDevps){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (basDevp.getWrkNo()!=0){ |
| | | if (basDevp.getAgvTargetPick()!=0){//取货 |
| | | staProtocol.setAgvTypeSign((short)0); |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | boolean sign = true; |
| | | if (basDevp.getAgvTargetPlace()!=0){ |
| | | sign = false; |
| | | basDevp.setAgvTargetPlace(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)3);//1 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | }else { |
| | | if (basDevp.getAgvTargetPlace()!=0){ |
| | | if (basDevp.getLoading().equals("Y")){ |
| | | staProtocol.setAgvTypeSign((short)1); |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | }else { |
| | | log.error("AGV放货完成但输送线无物,复位信号 ===>> [staNo:{}] [basDevp:{}]", basDevp.getDevNo(), basDevp); |
| | | basDevp.setAgvTargetPlace(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)3);//1 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | |
| | | } |
| | | if (basDevp.getAgvTargetPick()!=0){ |
| | | basDevp.setAgvTargetPick(0); |
| | | basDevpService.updateById(basDevp); |
| | | staProtocol.setAgvTypeSign((short)2);//0 |
| | | staProtocol.setStaNo(basDevp.getDevNo().shortValue()); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | public synchronized void autoCompleteTask() { |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectWorkingTask(); |
| | | for (TaskWrk taskWrk : taskWrks) { |
| | | //获取命令集合 |
| | | List<CommandInfo> commandInfos = commandInfoService.selectByTaskNo(taskWrk.getTaskNo()); |
| | | if (taskWrk.getCommandStep() < commandInfos.size()) { |
| | | continue;//当前步序没有到达最后一条命令 |
| | | } |
| | | |
| | | //判断末端命令是否执行完成 |
| | | CommandInfo commandInfo = commandInfos.get(commandInfos.size() - 1); |
| | | if (commandInfo.getCommandStatus() != CommandStatusType.COMPLETE.id) { |
| | | continue;//指令未完成 |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | //指令已完成,更新任务 |
| | | if (taskWrk.getIoType() == 1) { |
| | | //入库任务 |
| | | taskWrk.setWrkSts(4);//3.吊车入库中 => 4.入库完成 |
| | | //taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint()); |
| | | locMast.setLocSts("F");//F.在库 |
| | | locMast.setBarcode(taskWrk.getBarcode());//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } else if (taskWrk.getIoType() == 2) { |
| | | //出库任务 |
| | | taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成 |
| | | // taskWrk.setStatus(TaskStatusType.COMPLETE.id); |
| | | taskWrk.setModiTime(now); |
| | | taskWrkService.updateById(taskWrk); |
| | | |
| | | //更新库位状态 |
| | | LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint()); |
| | | locMast.setLocSts("O");//O.空库位 |
| | | locMast.setBarcode("");//托盘码 |
| | | locMast.setModiTime(now); |
| | | locMast.setModiUser(9999L); |
| | | locMastService.updateById(locMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized String CrnStartRunning(TaskWrk taskWrk){ |
| | | String tasktype = null; |
| | | switch (taskWrk.getIoType()){ |
| | | case 1: |
| | | tasktype= "RK"; |
| | | break; |
| | | case 2: |
| | | tasktype= "CK"; |
| | | break; |
| | | case 3: |
| | | tasktype= "YK"; |
| | | break; |
| | | default: |
| | | tasktype= "未知"; |
| | | } |
| | | Map<String, Object> map = new HashMap<>(); |
| | | map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2"); |
| | | TaskOverToWms taskOverToWms = new TaskOverToWms(); |
| | | taskOverToWms.setFeedbackFrom("WCS"); //来源 |
| | | taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识 |
| | | taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号 |
| | | taskOverToWms.setTaskType(tasktype); // 任务类型 |
| | | taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码 |
| | | if (taskWrk.getIoType() ==1 || taskWrk.getIoType() == 3){ |
| | | taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码 |
| | | taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位 |
| | | }else if (taskWrk.getIoType() ==2){ |
| | | Map<Integer,String> map1 = new HashMap<>(); |
| | | map1.put(102,"J-1101"); |
| | | map1.put(106,"J-1103"); |
| | | map1.put(110,"J-1105"); |
| | | map1.put(114,"J-1107"); |
| | | map1.put(118,"J-1109"); |
| | | map1.put(122,"J-1111"); |
| | | map1.put(305,"H-1101"); |
| | | map1.put(405,"G-1101"); |
| | | taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码 |
| | | taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位 |
| | | } |
| | | |
| | | taskOverToWms.setTaskStatus("executing"); //任务状态 |
| | | String response = null; |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setHeaders(map) |
| | | .setUri(wmsUrl) |
| | | .setPath("wcsManager/wcsInterface/taskStatusFeedback") |
| | | .setJson(JSON.toJSONString(taskOverToWms)) |
| | | .build() |
| | | .doPost(); |
| | | }catch (Exception e){ |
| | | log.error("堆垛机任务完成,请求wms任务完成接口失败"); |
| | | } |
| | | apiLogService.save("堆垛机开始运行" |
| | | ,wmsUrl+"wcsManager/wcsInterface/taskStatusFeedback" |
| | | ,null |
| | | ,"127.0.0.1" |
| | | ,JSON.toJSONString(taskOverToWms) |
| | | ,response |
| | | ,true |
| | | ); |
| | | return response; |
| | | } |
| | | |
| | | private TaskWrk createTask(GetWmsDto dto, String barcode){ |
| | | String wcsLocNo = dto.getLocNo(); |
| | | if(Cools.isEmpty(wcsLocNo)){ |
| | |
| | | if (!Cools.isEmpty(taskWrk.getTargetPoint())) { |
| | | taskWrk.setOriginTargetPoint(taskWrk.getTargetPoint()); |
| | | } |
| | | |
| | | // } else if (param.getIoType() == 2) { |
| | | // taskWrk.setWrkSts(11); |
| | | // if (!Cools.isEmpty(param.getStartPoint())) { |
| | | // taskWrk.setStartPoint(Utils.getWcsLocNo(param.getStartPoint()));//起点 |
| | | // taskWrk.setOriginStartPoint(param.getStartPoint()); |
| | | // } |
| | | // taskWrk.setTargetPoint(param.getTargetPoint()); |
| | | // }else if (param.getIoType() == 3){ |
| | | // taskWrk.setWrkSts(11); |
| | | // if (!Cools.isEmpty(param.getStartPoint())) { |
| | | // taskWrk.setStartPoint(param.getStartPoint());//起点 |
| | | // taskWrk.setOriginStartPoint(param.getStartPoint()); |
| | | // } |
| | | } |
| | | return taskWrk; |
| | | } |
| | | |
| | | public String rgvOtherTaskWrk(RgvSlave slave){ |
| | | |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getOtherId()); |
| | | TaskProtocolCache taskProtocolCache = rgvThread.getTaskProtocolCache(); |
| | | ConcurrentHashMap<String, TaskProtocol> allTaskProtocol = taskProtocolCache.getAllTaskProtocol(); |
| | | if (!allTaskProtocol.isEmpty()){ |
| | | for (TaskProtocol taskProtocol : allTaskProtocol.values()){ |
| | | if (taskProtocol.getTaskNo() != 0 ){ |
| | | return taskProtocol.getTaskNo().toString(); |
| | | } |
| | | } |
| | | } |
| | | return "无"; |
| | | |
| | | } |
| | | public boolean rgvDetection(RgvSlave slave){ |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | if (rgvProtocol == null || rgvTaskProtocol ==null) { |
| | | return false; |
| | | } |
| | | if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO) || rgvProtocol.getRgvPos().equals(0L) || rgvTaskProtocol.getAvoid() == -1 || rgvProtocol.getRgvPosDestination() == 0L |
| | | || (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM))) { |
| | | return false; |
| | | } |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | |
| | | if (rgvProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (rgvProtocolOther.statusEnable){ |
| | | if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L) || rgvTaskProtocolOther.getAvoid() == -1 || rgvProtocolOther.getRgvPosDestination() == 0L) { |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | public TaskWrk deviceDetection(RgvSlave.RgvStn inSta){ |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, inSta.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null){ |
| | | return null; |
| | | } |
| | | // 判断是否满足取货条件 |
| | | if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | && staProtocol.getWorkNo()!=0) { |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(staProtocol.getWorkNo().toString()); |
| | | if (taskWrk!=null){ |
| | | return taskWrk; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | public boolean rgvOtherStatusEnable(RgvSlave slave){ |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | if (rgvProtocolOther == null) { |
| | | return true; |
| | | } |
| | | if (rgvProtocolOther.statusEnable){ |
| | | // if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L)) { |
| | | return true; |
| | | // } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized void taskStart() { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | try{ |
| | | if (rgvDetection(rgvSlave)){ |
| | | String taskNoNow = rgvOtherTaskWrk(rgvSlave); |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("PLC_POSITION", true)); |
| | | boolean itSmall = new TrackRangeUtils().IsItSmall(rgvSlave); |
| | | if (basDevpPositions.isEmpty()) { |
| | | log.error("获取所有站点信息异常"); |
| | | continue; |
| | | } |
| | | List<TaskWrk> taskWrkList = new ArrayList<>(); |
| | | List<Integer> staList = new ArrayList<>(); |
| | | for (RgvSlave.RgvStn inSta : rgvSlave.getRgvInSta()){ |
| | | TaskWrk taskWrk = deviceDetection(inSta); |
| | | if (taskWrk!=null){ |
| | | if (taskWrk.getTaskNo().equals(taskNoNow)) continue; |
| | | taskWrkList.add(taskWrk); |
| | | staList.add(inSta.getStaNo()); |
| | | } |
| | | } |
| | | |
| | | if (taskWrkList.isEmpty() || staList.isEmpty()) continue; |
| | | |
| | | boolean sign = false; |
| | | |
| | | if (rgvOtherStatusEnable(rgvSlave)){ |
| | | //分成上下两部分任务 |
| | | List<Integer>[] avoidRange = RouteUtils.gradeRange(staList, basDevpPositions,itSmall); |
| | | List<Integer> rangeListSou = avoidRange[itSmall ? 0 : 1]; |
| | | List<Integer> rangeListSouOther = avoidRange[itSmall ? 1 : 0]; |
| | | //就近排序 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(rgvSlave.getId()); |
| | | List<Integer> rangeList = RouteUtils.SortNearby(rangeListSou, rgvProtocol.RgvPos, basDevpPositions); |
| | | List<Integer> rangeListOther = RouteUtils.SortNearby(rangeListSouOther, rgvProtocol.RgvPos, basDevpPositions); |
| | | |
| | | //所属部分就进取货 |
| | | |
| | | //筛选范围内任务 |
| | | //就近排序 |
| | | //筛选在范围任务 |
| | | Long[][] avoidedRange = new TrackRangeUtils().avoidRangeArr(rgvSlave, trackEntireLength, trackBenchmark, avoidDistance); |
| | | List<Integer> belongToRange = RouteUtils.SortNearby(RouteUtils.belongToRange(rangeList, avoidedRange[0], basDevpPositions), rgvProtocol.RgvPos, basDevpPositions); |
| | | |
| | | for (Integer staNoNow : belongToRange){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 筛选范围内取货任务 |
| | | for (Integer staNoNow : belongToRange){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (!sign){ |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 半边区域内取货任务 |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 半边区域内放货任务 |
| | | for (Integer staNoNow : rangeListOther){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | //可用区域就近取货 |
| | | //就近排序 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(rgvSlave.getId()); |
| | | List<Integer> rangeList = RouteUtils.SortNearby(staList, rgvProtocol.RgvPos, basDevpPositions); |
| | | // 半边区域内取货任务 |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("任务生成失败===》异常信息:{}",e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | //获取起点与终点对象 |
| | | public RgvSlave.RgvStn getRgvStnNow(RgvSlave rgvSlave,Integer staNo) { |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNo)){ |
| | | return rgvStn; |
| | | } |
| | | } |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvOutSta()){ |
| | | if (rgvStn.getStaNo().equals(staNo)){ |
| | | return rgvStn; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | //获取起点与终点对象 |
| | | public RgvSlave.RgvStn[] getRgvStnAll(RgvSlave rgvSlave,Integer souSta,Integer endSta) { |
| | | RgvSlave.RgvStn[] rgvStns = new RgvSlave.RgvStn[2]; |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(souSta)){ |
| | | rgvStns[0] = rgvStn; |
| | | } |
| | | } |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvOutSta()){ |
| | | if (rgvStn.getStaNo().equals(endSta)){ |
| | | rgvStns[1] = rgvStn; |
| | | } |
| | | } |
| | | return rgvStns; |
| | | } |
| | | |
| | | public boolean taskGenerate(RgvSlave rgvSlave,RgvSlave.RgvStn rgvStn,Integer sign) { |
| | | try{ |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | TaskProtocolCache taskProtocolCache = rgvThread.getTaskProtocolCache(); |
| | | |
| | | TaskProtocol issuedTake = new TaskProtocol(); |
| | | TaskProtocol issuedPut = new TaskProtocol(); |
| | | try{ |
| | | ConcurrentHashMap<String, TaskProtocol> allTaskProtocol = taskProtocolCache.getAllTaskProtocol(); |
| | | if (allTaskProtocol.size() > 0){ |
| | | return false; |
| | | } |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk == null){ |
| | | return false; |
| | | } |
| | | Integer targetPointConvert = taskWrk.getTargetPointConvert(); |
| | | if (targetPointConvert == null){ |
| | | return false; |
| | | } |
| | | RgvSlave.RgvStn rgvStnEnd = getRgvStnNow(rgvSlave, targetPointConvert); |
| | | if (rgvStnEnd == null){ |
| | | return false; |
| | | } |
| | | |
| | | BasDevpPosition basDevpPositionSou = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStn.getStaNo())); |
| | | BasDevpPosition basDevpPositionEnd = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", targetPointConvert)); |
| | | //执行 |
| | | issuedTake.setTaskNo(Long.valueOf(taskWrk.getTaskNo())); |
| | | issuedTake.setTaskStatus(1); |
| | | issuedTake.setTaskNoDirection(issuedTake.gettaskNoDirection$(issuedTake.getTaskNo(),issuedTake.getTaskStatus())); |
| | | issuedTake.setTargetPosition(basDevpPositionSou.getPlcPosition()); |
| | | issuedTake.setIsRunning(1); |
| | | issuedTake.setDirection(rgvStn.isDirection()); |
| | | |
| | | |
| | | issuedPut.setTaskNo(Long.valueOf(taskWrk.getTaskNo())); |
| | | issuedPut.setTaskStatus(2); |
| | | issuedPut.setTaskNoDirection(issuedPut.gettaskNoDirection$(issuedPut.getTaskNo(),issuedPut.getTaskStatus())); |
| | | issuedPut.setTargetPosition(basDevpPositionEnd.getPlcPosition()); |
| | | issuedPut.setIsRunning(1); |
| | | issuedPut.setDirection(rgvStnEnd.isDirection()); |
| | | }catch (Exception e){ |
| | | log.error("任务生成失败issued1===》异常信息:{}",e.getMessage()); |
| | | return false; |
| | | } |
| | | |
| | | switch (sign){ |
| | | case 1: |
| | | taskProtocolCache.updateTaskProtocol(issuedTake); |
| | | break; |
| | | case 2: |
| | | taskProtocolCache.updateTaskProtocol(issuedPut); |
| | | break; |
| | | default: |
| | | taskProtocolCache.updateTaskProtocol(issuedTake); |
| | | taskProtocolCache.updateTaskProtocol(issuedPut); |
| | | break; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("任务生成失败issued2===》异常信息:{}",e.getMessage()); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | |
| | | |
| | | } |