侧面输送线出入库流程对接

pang.jiabao

1 天以前 945764de58898661a3f3197e58353141b5deaf91

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -159,6 +159,16 @@
                        write((StaProtocol) task.getData());
                        read();
                        break;
                    // 出入库写码盘信息
                    case 3:
                        write3((StaProtocol) task.getData());
                        read();
                        break;
                    // 侧面码盘完成上报wms成功后重置plc
                    case 4:
                        write4((StaProtocol) task.getData());
                        read();
                        break;
                    default:
                        break;
                }
@@ -290,6 +300,15 @@
                        staProtocol.setPakMk(true);
                    }
                }
            }

            // 读侧面码盘完成信号
            OperateResultExOne<byte[]> resultMp = siemensS7Net.Read("DB79.362", (short) 4);
            if (resultMp.IsSuccess) {
                StaProtocol staProtocol207 = station.get(207);
                StaProtocol staProtocol212 = station.get(212);
                staProtocol207.setMpCompletedFlag(siemensS7Net.getByteTransform().TransInt16(resultMp.Content, 0));
                staProtocol212.setMpCompletedFlag(siemensS7Net.getByteTransform().TransInt16(resultMp.Content, 2));
            }

            // 读取正面条码
@@ -438,11 +457,11 @@
            }

            // 读侧面故障反馈
            OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 4));
            OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 2));
            if (resultErrCM.IsSuccess) {
                for (int i = 16; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 4, 1);
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 2, 1);
                    StaProtocol staProtocol = station.get(siteId);
                    staProtocol.setBreakerErr(status[0]);
                    staProtocol.setInfraredErr(status[1]);
@@ -566,6 +585,33 @@
                    }
                }
            }
            // 侧面出库，给输送线写条码
            Short staNo = staProtocol.getStaNo();
            String barcode = staProtocol.getBarcode();
            if (staNo == 203 || staNo == 207 || staNo == 212) {
                if (Cools.isEmpty(barcode)) {
                    log.error("侧面出库到：{}站点，条码值为空，任务号：{}", staNo, staProtocol.getWorkNo());
                } else {

                    String[] split = barcode.split("#");
                    int offset = (staNo - 201) * 24;
                    byte[] bytes = new byte[(split.length + 1) * 6];
                    for (int j = 0, k = 0; j < split.length; j++) {
                        String s = split[j];
                        for (int m = 0; m < s.length(); m++) {
                            bytes[k++] = (byte) s.charAt(m);
                        }
                    }

                    OperateResult writeResult4 = siemensS7Net.Write("DB79" + offset, bytes);
                    if (writeResult4.IsSuccess) {
                        log.info("侧面出库到：{}站点，给输送线写条码：{}成功", staNo, barcode);
                    } else {
                        log.error("侧面出库到：{}站点，给输送线写条码：{}失败", staNo, barcode);
                    }
                }
            }

            OperateResult writeResult1 = siemensS7Net.Write(workNoAddress, staProtocol.getWorkNo());    // 工作号
            OperateResult writeResult2 = siemensS7Net.Write(staNoAddress, staProtocol.getStaNo());    // 目标站
            if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
@@ -624,6 +670,76 @@
        }


    }

    private void write3(StaProtocol staProtocol){

        int lx = 0,mp = 0,lev = 0;

        switch (staProtocol.getSiteId()) {
            case 205: lx = 16;mp = 18;lev=344;break;
            case 207: lx = 24;mp = 26;lev=348;break;
            case 210: lx = 36;mp = 38;lev=354;break;
            case 212: lx = 44;mp = 46;lev=358;break;
            default:
                log.error("写码盘信息站点有误：{}" , staProtocol.getSiteId());
                return;
        }

        String addressPre = "DB79.";

        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;
        while (writeCount < 5) {
            OperateResult writeResult1 = siemensS7Net.Write(addressPre + lx, staProtocol.getLx());    // 工装类型
            OperateResult writeResult2 = siemensS7Net.Write(addressPre + mp, staProtocol.getMp());    // 是否码盘
            OperateResult writeResult3 = siemensS7Net.Write(addressPre + lev, staProtocol.getLev());    // 码盘层数
            if (writeResult1.IsSuccess && writeResult2.IsSuccess && writeResult3.IsSuccess) {
                    writeFlag = true;
                    log.info("码盘信息写入输送线命令后返回成功【{},{},{},{}】，并且回读成功，写入次数={}", staProtocol.getSiteId(),staProtocol.getMp(),staProtocol.getLx(),staProtocol.getLev(), writeCount);
                    break;
            } else {
                writeCount++;
                log.error("码盘信息写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }

        //写命令尝试了5次还是失败了
//        if (!writeFlag) {
//            //重新添加数据到任务队列
//            MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol));
//            log.error("码盘信息写入输送线命令尝试5次失败重新推送队列。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
//        }
    }

    private void write4(StaProtocol staProtocol){

        int offset = 0;

        switch (staProtocol.getSiteId()) {
            case 207: offset = 362;break;
            case 212: offset = 364 ;break;
            default:
                log.error("重置码盘信号站点有误：{}" , staProtocol.getSiteId());
                return;
        }

        String addressPre = "DB79.";

        //任务下发次数
        int writeCount = 0;
        while (writeCount < 5) {
            OperateResult writeResult1 = siemensS7Net.Write(addressPre + offset, (short) 0);
            if (writeResult1.IsSuccess) {
                log.info("侧面码盘完成上报wms成功后重置信号写入输送线命令后返回成功【{}】，并且回读成功，写入次数={}", staProtocol.getSiteId(), writeCount);
                break;
            } else {
                writeCount++;
                log.error("侧面码盘完成上报wms成功后重置信号写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }
    }

//    /**
@@ -782,19 +898,19 @@

        if (slave.getId() == 1 && this.ioModeOf2F1 != null) {
            if (!siemensS7Net.Write("DB105.10", this.ioModeOf2F1.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={1}", slave.getId()));
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F1入出库模式失败。输送线plc编号={1}", slave.getId()));
                log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (slave.getId() == 1 && this.ioModeOf2F2 != null) {
            if (!siemensS7Net.Write("DB105.12", this.ioModeOf2F2.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={1}", slave.getId()));
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={1}", slave.getId()));
                log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (slave.getId() == 1 && this.ioModeOf2F3 != null) {
            if (!siemensS7Net.Write("DB105.14", this.ioModeOf2F3.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={1}", slave.getId()));
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F3入出库模式失败。输送线plc编号={1}", slave.getId()));
                log.error("写入输送线2F3入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
@@ -816,6 +932,52 @@
    public void close() {
        siemensS7Net.ConnectClose();
    }
    public static void main(String[] args) throws Exception {
        DevpSlave slave = new DevpSlave();
        slave.setIp("10.49.210.41");
//        SiemensDevpThread devpThread = new SiemensDevpThread(slave);
//        devpThread.connect();
        SiemensS7Net siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
        siemensS7Net.setRack(slave.getRack().byteValue());
        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        // 侧面出库，给输送线写条码
        Short staNo = 212;
        String barcode = "800001#123456#811112#811113";


        String[] split = barcode.split("#");
        int offset = 48 + (staNo - 201) * 24;
        byte[] bytes = new byte[(split.length + 1) * 6];
        for (int j = 0, k = 0; j < split.length; j++) {
            String s = split[j];
            for (int m = 0; m < s.length(); m++) {
                bytes[k++] = (byte) s.charAt(m);
            }
        }

        OperateResult writeResult4 = siemensS7Net.Write("DB79" + offset, bytes);
        if (writeResult4.IsSuccess) {
            log.info("侧面出库到：{}站点，给输送线写条码：{}成功", staNo, barcode);
        } else {
            log.error("侧面出库到：{}站点，给输送线写条码：{}失败", staNo, barcode);
        }

//        devpThread.write2(0);
//        devpThread.read();
//        // 写
//        StaProtocol staProtocol = devpThread.getStation().get(1);
//        staProtocol.setWorkNo((short) 232);
//        staProtocol.setStaNo((short) 6);
//        staProtocol.setAutoing(true);
//        staProtocol.setEmptyMk(true);
//        staProtocol.setInEnable(true);
//        devpThread.write(staProtocol);
//        System.out.println("----------------------------------------");
//        // 读
//        devpThread.read();
//        System.out.println(JSON.toJSONString(devpThread.station));

    }

}