#提升机状态

zjj

2024-05-24 92ac16fad20cbd4c0035501ef04605bdb960fc18

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -47,6 +47,7 @@
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    private Integer rgvCount = 4;
    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);add(111);
        add(112);add(113);add(114);add(115);add(116);add(117);add(118);add(119);add(120);add(121);add(122);add(123);
@@ -69,6 +70,12 @@
    public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{
        add(400);add(401);add(402);add(403);
        add(404);add(405);add(406);add(407);
    }};
    public static final ArrayList<Integer> hoist1 = new ArrayList<Integer>() {{
        add(302);add(303);
    }};
    public static final ArrayList<Integer> hoist2 = new ArrayList<Integer>() {{
        add(402);add(403);
    }};

    /**
@@ -101,6 +108,17 @@
        }
    }

    private ArrayList<Integer> getHoist() {
        switch (slave.getId()) {
            case 3:
                return hoist1;
            case 4:
                return hoist2;
            default:
                throw new CoolException("服务器异常");
        }
    }

    public SiemensDevpThread(DevpSlave slave) {
        this.slave = slave;
    }
@@ -124,9 +142,12 @@
                    // 写数据 ID+目标站
                    case 2:
                        write((StaProtocol)task.getData());
                        read();
                        break;
                    case 3:
                        write2((StaProtocol)task.getData());
                        read();
                        break;
                    default:
                        break;
                }
@@ -163,6 +184,20 @@

            if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                staProtocol.setPakMk(true);
            }
        }
        if (slave.getId() == 2){
            for (int i = 1;i<5;i++){
                StaProtocol staProtocol = station.get(i);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(i);
                    station.put(i, staProtocol);
                }
                staProtocol.setWorkNo((short) 0);
                staProtocol.setNearbySta((short) 1);
                staProtocol.setLoading(false);
                staProtocol.setAutoing(false);
            }
        }
    }
@@ -232,6 +267,59 @@
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
            }
        }

        if (slave.getId() == 2){

            OperateResultExOne<byte[]> resultRgvWrkNo = siemensS7Net.Read("DB55.222", (short) 98);
            OperateResultExOne<byte[]> resultRgvLocation = siemensS7Net.Read("DB43.0", (short) 8);
            OperateResultExOne<byte[]> resultRgvload = siemensS7Net.Read("DB192.0", (short) 8);
            if (resultRgvWrkNo.IsSuccess && resultRgvLocation.IsSuccess && resultRgvload.IsSuccess){
                for (int i = 0;i<4;i++){
                    short wrkNo = siemensS7Net.getByteTransform().TransInt16(resultRgvWrkNo.Content, i * 32);
                    short location = siemensS7Net.getByteTransform().TransInt16(resultRgvLocation.Content, i * 2);
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultRgvload.Content, i*2, 1);
                    StaProtocol staProtocol = station.get((i+1));
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId((i+1));
                        station.put((i+1), staProtocol);
                    }
                    staProtocol.setWorkNo(wrkNo);
                    staProtocol.setAutoing(true);
                    staProtocol.setNearbySta(location);
                    staProtocol.setLoading(status[0]);
                }
            }
        }
        if (slave.getId() == 3 || slave.getId() == 4){
            ArrayList<Integer> hoist = getHoist();
            int hoistSize = hoist.size();
            OperateResultExOne<byte[]> resultHoist = siemensS7Net.Read("DB15.0", (short) 33);
            if (resultHoist.IsSuccess) {
                    Integer siteId = hoist.get(0); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultHoist.Content, 32, 1);
                    staProtocol.setPlace1(status[0]);
                    staProtocol.setPlace2(status[1]);

                Integer siteId2 = hoist.get(1); // 站点编号
                staProtocol = station.get(siteId2);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                boolean[] status2 = siemensS7Net.getByteTransform().TransBool(resultHoist.Content, 32, 1);
                staProtocol.setPlace1(status2[2]);
                staProtocol.setPlace2(status2[3]);

            }
        }

@@ -335,8 +423,16 @@
                staProtocol.setBarcodeErr(status[6]);
            }
        } else if (slave.getId() == 3) {
            // 外形检测 - 111
            //Thread.sleep(50);
            //条码
            //Thread.sleep(200);
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.18",(short)10);
            if (result2.IsSuccess) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,0,8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 7);
                    if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
            }
            OperateResultExOne<byte[]> result10 = siemensS7Net.Read("DB101.26", (short)1);
            if (result10.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result10.Content, 0, 1);
@@ -348,28 +444,73 @@
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
        } else if (slave.getId() == 4) {
            //条码
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.18",(short)10);
            if (result2.IsSuccess) {

                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,0,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 8);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
            // 外形检测 - 111
            //Thread.sleep(50);
            OperateResultExOne<byte[]> result10 = siemensS7Net.Read("DB101.26", (short)1);
            if (result10.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result10.Content, 0, 1);
                StaProtocol staProtocol = station.get(401);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);

            }
        }

        if(slave.getId() != 2){
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
            if (resultErr.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4, 1);
                    StaProtocol staProtocol = station.get(siteId);
                    staProtocol.setBreakerErr(status[0]);
                    staProtocol.setInfraredErr(status[1]);
                    staProtocol.setOutTimeErr(status[2]);
                    staProtocol.setSeizeSeatErr(status[3]);
                    staProtocol.setWrkYgoodsN(status[4]);
                    staProtocol.setInverterErr(status[5]);
                    staProtocol.setContactErr(status[6]);
                    staProtocol.setUpcontactErr(status[7]);

        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
        if (resultErr.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setBreakerErr(status[0]);
                staProtocol.setInfraredErr(status[1]);
                staProtocol.setOutTimeErr(status[2]);
                staProtocol.setSeizeSeatErr(status[3]);
                staProtocol.setWrkYgoodsN(status[4]);
                staProtocol.setInverterErr(status[5]);
                staProtocol.setContactErr(status[6]);
                staProtocol.setUpcontactErr(status[7]);
                }
            }
        }else {
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB1003.2", (short) (staNoSize*4));
            if (resultErr.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4, 1);
                    StaProtocol staProtocol = station.get(siteId);
                    staProtocol.setBreakerErr(status[0]);
                    staProtocol.setInfraredErr(status[1]);
                    staProtocol.setOutTimeErr(status[2]);
                    staProtocol.setSeizeSeatErr(status[3]);
                    staProtocol.setWrkYgoodsN(status[4]);
                    staProtocol.setInverterErr(status[5]);
                    staProtocol.setContactErr(status[6]);
                    staProtocol.setUpcontactErr(status[7]);

                }
            }
        }




@@ -422,6 +563,7 @@
            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
            deviceErrorService.deleteDeviceError("devp", slave.getId());
        } else {
            initSite();
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//            log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
@@ -557,20 +699,12 @@
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));
            //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));

            Integer siteId = staProtocol.getSiteId();
            staProtocol = station.get(siteId);
            if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
                staProtocol.setPakMk(true);
            }

            //更新任务步序
            TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
            TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
            if (taskWrk != null) {
                taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
                taskWrkService.updateById(taskWrk);
            }
        }

@@ -585,30 +719,6 @@
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
//        OperateResult write = siemensS7Net.Write("DB100." + index*4, array);

        //更新命令日志
//        CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class);
//        CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class);
//        CommandInfo commandInfo = commandInfoService.selectById(staProtocol.getCommandId());
//        CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
//        commandInfoLog.setId(null);
//        CommandInfoLog commandInfoLog = new CommandInfoLog();
//        if (commandInfo != null) {
//            commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
//            commandInfoLog.setId(null);
//        }else {
//            Date now = new Date();
//            commandInfoLog.setCommand(JSON.toJSONString(staProtocol));
//            commandInfoLog.setCommandStatus(3);
//            commandInfoLog.setStartTime(now);
//            commandInfoLog.setExecuteTime(now);
//            commandInfoLog.setCompleteTime(now);
//            commandInfoLog.setDevice(SlaveType.Devp.toString());
//            commandInfoLog.setWrkNo(9999);
//            commandInfoLog.setTaskNo("9999");
//            commandInfoLog.setCommandDesc("手动命令");
//        }

        OperateResult writeResult;
        //任务下发次数
@@ -630,37 +740,13 @@
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);

                        Date now = new Date();

//                        //更新指令状态
//                        commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
//                        commandInfo.setExecuteTime(now);
//                        commandInfo.setCompleteTime(now);
//                        commandInfoService.updateById(commandInfo);
//
//                        //更新指令日志
//                        commandInfoLog.setDeviceLog("指令下发成功");
//                        commandInfoLog.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
//                        commandInfoLog.setExecuteTime(now);
//                        commandInfoLog.setCompleteTime(now);
//                        commandInfoLogService.insert(commandInfoLog);

                        //更新任务步序
//                        TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
//                        TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
//                        if (taskWrk != null) {
//                            taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
//                            taskWrkService.updateById(taskWrk);
//                        }

                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),writeCount));
                        log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
//                        //更新指令日志
//                        commandInfoLog.setDeviceLog("指令下发失败");
//                        commandInfoLogService.insert(commandInfoLog);

                    }
                } else {
                    writeCount++;
@@ -668,9 +754,6 @@
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);

//                    //更新指令日志
//                    commandInfoLog.setDeviceLog("指令下发失败");
//                    commandInfoLogService.insert(commandInfoLog);
                }
            } else {
                writeCount++;
@@ -678,9 +761,6 @@
                        slave.getId(), JSON.toJSON(staProtocol),writeCount));
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);

//                //更新指令日志
//                commandInfoLog.setDeviceLog("指令下发失败");
//                commandInfoLogService.insert(commandInfoLog);
            }
            Thread.sleep(200);
        }
@@ -695,12 +775,12 @@
            log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
            read();//读取1次设备状态
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));
            //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));

            Integer siteId = staProtocol.getSiteId();
            staProtocol = station.get(siteId);
@@ -708,13 +788,6 @@
                staProtocol.setPakMk(true);
            }

            //更新任务步序
            TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
            TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
            if (taskWrk != null) {
                taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
                taskWrkService.updateById(taskWrk);
            }
        }

    }