| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (steThread.confirmPos()) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 27.放至充电位 ===>> 28.开始充电 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 27.放至充电位 ===>> 28.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | // 27.放至充电位 ===>> 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28) { |
| | | // 28.开始充电 ===>> 29.完成充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.开始充电 ===>> 29.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | log.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | log.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | /** |
| | | * 小车电量检测 ===>> 发起充电 |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | continue; |
| | |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | | SteChargeType steCharge = devpThread.getIdleChargeLocNo(); |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | locNo = SteChargeType.FIRST.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.FIRST; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge1) { |
| | | locNo = SteChargeType.SECOND.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.SECOND; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge2) { |
| | | locNo = SteChargeType.THIRD.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.THIRD; |
| | | break; |
| | | } |
| | | } |
| | | break; |
| | | } while (false); |
| | | |
| | | if (steCharge == null) { |
| | | log.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | continue; |
| | |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(chargeLocNo) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | // 修改工作档状态 21.准备充电 => 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | log.error("修改充电任务状态 21.准备充电 => 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | |
| | | |
| | | } else { |
| | | // filter |
| | | if (wrkCharge == null || (wrkCharge.getWrkSts() < 26 && steProtocol.getChargeStatus() == 1)) { |
| | | if (wrkCharge == null || (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1)) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null)) { return; } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // 检索充电桩 |
| | | for (SteChargeType value : SteChargeType.values()) { |
| | | Integer steNo = basSteService.hasCarOfLocNo(value.locNo); |
| | | if (steNo != null) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | continue; |
| | | } |
| | | // 1号充电桩 |
| | | if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | continue; |
| | | } |
| | | // 2号充电桩 |
| | | if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | continue; |
| | | } |
| | | // 3号充电桩 |
| | | if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | continue; |
| | | } |
| | | // 小车是否处于充电状态 |
| | | if (steProtocol.getChargeStatus() == 1) { |
| | | continue; |
| | | } |
| | | // case 1 : 自动充电开 馈电 × |
| | | // case 2 : 自动充电开 满电 ✔ |
| | | // case 3 : 自动充电关 馈电 ✔ |
| | | // case 4 : 自动充电关 满电 ✔ |
| | | if (basSte.getAutoCharge().equals("Y") |
| | | && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | // 开始穿梭车复位任务 |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(6)); |
| | | wrkCharge.setWrkSts(41L); // 41.小车准备复位 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(value.locNo); |
| | | wrkCharge.setLocNo(basSte.getIdleLoc()); |
| | | wrkCharge.setMemo("reset"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | continue; |
| | | } |
| | | |
| | | // 1.搬运至固定通道 |
| | | if (wrkCharge.getWrkSts() == 41L) { |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 41.小车准备复位 => 42.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(42L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(出库版) |