自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-11-01 8fb65b05c4e7abf048ef9b2f615d647226b06f1a
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -1643,19 +1643,10 @@
                            // 穿梭车重新定位排列层
                            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo());
                            if (steThread.confirmPos()) {
                                // 穿梭车下发充电任务
                                SteCommand steCommand = new SteCommand();
                                steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                                steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                                steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电
                                if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                                } else {
                                    // 27.放至充电位 ===>> 28.开始充电
                                    wrkCharge.setWrkSts(28L);
                                    if (!wrkChargeService.updateById(wrkCharge)) {
                                        log.error("修改充电任务状态 27.放至充电位 ===>> 28.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    }
                                // 27.放至充电位 ===>> 28.充电就绪
                                wrkCharge.setWrkSts(28L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            } else {
                                log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo());
@@ -1894,11 +1885,11 @@
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 28) {
                                // 28.开始充电 ===>> 29.完成充电
                                wrkCharge.setWrkSts(29L);
                            } else if (wrkCharge.getWrkSts() == 29) {
                                // 29.开始充电 ===>> 30.完成充电
                                wrkCharge.setWrkSts(30L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 28.开始充电 ===>> 29.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
@@ -1906,7 +1897,7 @@
                                // 32.小车走行 ===>> 33.小车待搬
                                wrkCharge.setWrkSts(33L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
@@ -2458,6 +2449,7 @@
    /**
     * 小车电量检测 ===>> 发起充电
     */
    @SuppressWarnings("serial")
    public synchronized void loopSteCharge() {
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        for (SteSlave ste : slaveProperties.getSte()) {
@@ -2470,6 +2462,7 @@
                if (steProtocol.getMode() == 0
                        || !steProtocol.statusType.equals(SteStatusType.IDLE)
                        || basSte.getPakMk().equals("Y")
                        || basSte.getAutoCharge().equals("N")
//                        || steProtocol.getChargeStatus() == 1
                ) {
                    continue;
@@ -2484,7 +2477,33 @@
                if (wrkCharge == null && steProtocol.getChargeStatus() == 0) {
                    // 寻找空闲充电桩
                    SteChargeType steCharge = devpThread.getIdleChargeLocNo();
                    SteChargeType steCharge = null;
                    do {
                        String locNo;
                        if (!devpThread.charge0) {
                            locNo = SteChargeType.FIRST.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.FIRST;
                                break;
                            }
                        }
                        if (!devpThread.charge1) {
                            locNo = SteChargeType.SECOND.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.SECOND;
                                break;
                            }
                        }
                        if (!devpThread.charge2) {
                            locNo = SteChargeType.THIRD.locNo;
                            if (basSteService.hasCarOfLocNo(locNo) == null) {
                                steCharge = SteChargeType.THIRD;
                                break;
                            }
                        }
                        break;
                    } while (false);
                    if (steCharge == null) {
                        log.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge());
                        continue;
@@ -2507,11 +2526,11 @@
                    if (steProtocol.getRow().intValue() == Utils.getRow(chargeLocNo)
                            && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo)
                            && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) {
                        // 修改工作档状态 21.准备充电 => 24.小车到达
                        wrkCharge.setWrkSts(24L);
                        // 修改工作档状态 21.准备充电 => 28.充电就绪
                        wrkCharge.setWrkSts(28L);
                        wrkCharge.setModiTime(new Date());
                        if (!wrkChargeService.updateById(wrkCharge)) {
                            log.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo());
                            log.error("修改充电任务状态 21.准备充电 => 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo());
                        }
                    } else {
                        this.letCarBeWaiting(wrkCharge, ste.getId());
@@ -2519,7 +2538,7 @@
                } else {
                    // filter
                    if (wrkCharge == null || (wrkCharge.getWrkSts() < 26 && steProtocol.getChargeStatus() == 1)) {
                    if (wrkCharge == null || (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1)) {
                        continue;
                    }
@@ -2636,6 +2655,21 @@
                                }
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 28L) {
                        // 穿梭车下发充电任务
                        SteCommand steCommand = new SteCommand();
                        steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                        steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                        steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电
                        if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                            log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                        } else {
                            // 28.充电就绪 ===>> 29.开始充电
                            wrkCharge.setWrkSts(29L);
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                            }
                        }
                    }
                }
            } catch (Exception e) {
@@ -2644,6 +2678,117 @@
        }
    }
    /**
     * 小车从充电桩 至 待机库位
     */
    public synchronized void steFromChargeToIdleLoc() {
        // 与充电任务不同步进行
        if (null != wrkChargeService.selectWorking(null)) { return; }
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        // 检索充电桩
        for (SteChargeType value : SteChargeType.values()) {
            Integer steNo = basSteService.hasCarOfLocNo(value.locNo);
            if (steNo != null) {
                SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo);
                SteProtocol steProtocol = steThread.getSteProtocol();
                BasSte basSte = basSteService.selectById(steNo);
                if (Cools.isEmpty(steProtocol, basSte)) {
                    continue;
                }
                // 1号充电桩
                if (value.equals(SteChargeType.FIRST) && devpThread.charge0) {
                    continue;
                }
                // 2号充电桩
                if (value.equals(SteChargeType.SECOND) && devpThread.charge1) {
                    continue;
                }
                // 3号充电桩
                if (value.equals(SteChargeType.THIRD) && devpThread.charge2) {
                    continue;
                }
                // 小车是否处于充电状态
                if (steProtocol.getChargeStatus() == 1) {
                    continue;
                }
                // case 1 : 自动充电开   馈电      ×
                // case 2 : 自动充电开   满电      ✔
                // case 3 : 自动充电关   馈电      ✔
                // case 4 : 自动充电关   满电      ✔
                if (basSte.getAutoCharge().equals("Y")
                    && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) {
                    continue;
                }
                // 开始穿梭车复位任务
                WrkCharge wrkCharge = new WrkCharge();
                wrkCharge.setSteNo(steNo);
                wrkCharge.setWrkNo(commonService.getChargeWorkNo(6));
                wrkCharge.setWrkSts(41L);   // 41.小车准备复位
                wrkCharge.setCrnNo(2);  // 固定2号堆垛机
                wrkCharge.setIoPri((double) 10);
                wrkCharge.setSourceLocNo(value.locNo);
                wrkCharge.setLocNo(basSte.getIdleLoc());
                wrkCharge.setMemo("reset");
                if (!wrkChargeService.insert(wrkCharge)) {
                    log.error("保存{}号穿梭车复位任务失败!!!", steNo);
                    continue;
                }
                // 1.搬运至固定通道
                if (wrkCharge.getWrkSts() == 41L) {
                    // 搬小车至小车走向通道
                    List<String> channel = slaveProperties.getChannel();
                    for (String channelLocNo : channel) {
                        Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo());
                        if (null != otherSte) {
                            log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte);
                        } else {
                            // 固定堆垛机
                            int crnNo = 1;
                            LocMast channelLoc = locMastService.selectById(channelLocNo);
                            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo);
                            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
                            if (crnProtocol == null) { continue; }
                            // 只有当堆垛机空闲 并且 无任务时才继续执行
                            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                                // 堆垛机命令下发区 --------------------------------------------------------------------------
                                CrnCommand crnCommand = new CrnCommand();
                                crnCommand.setCrnNo(crnNo); // 堆垛机编号
                                crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号
                                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                                crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式:  库位移转
                                crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue());     // 源库位排
                                crnCommand.setSourcePosY(steProtocol.getBay());     // 源库位列
                                crnCommand.setSourcePosZ(steProtocol.getLev());     // 源库位层
                                crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue());     // 目标库位排
                                crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue());     // 目标库位列
                                crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue());     // 目标库位层
                                if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) {
                                    log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand));
                                } else {
                                    // 修改穿梭车运行中排列层
                                    steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1());
                                    // 修改工作档状态 41.小车准备复位 => 42.吊车搬运
                                    Date now = new Date();
                                    wrkCharge.setWrkSts(42L);
                                    wrkCharge.setCrnStrTime(now);
                                    wrkCharge.setModiTime(now);
                                    if (!wrkChargeService.updateById(wrkCharge)) {
                                        log.error("修改工作档状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    }
                                }
                                break;
                            }
                        }
                    }
                }
            }
        }
    }
    /**
     * 因双深库位阻塞,对浅库位进行移转(出库版)