*

lsh

2025-02-26 8fb542f0f873569a6d95d4028efa696b646f7e71

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -616,6 +616,7 @@
            // 库位移转
            //mark - 3 - ....
            this.locToLoc(crn, crnProtocol,mark);
            this.locToLoc111(crn, crnProtocol,mark);
//            this.crnRebackHp(crnProtocol, crnThread);

        }
@@ -764,11 +765,16 @@
                    News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D  库位状态={}",shallowLoc.getLocSts());
                    // 此标记避免多次执行移库任务
                    if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
                        wrkMast.setUpdMk("Y");
                        wrkMast.setIoPri(14D);
                        wrkMastMapper.updateById(wrkMast);
                        // 生成工作档,将浅库位移转到新的库位中
                        moveLocForDeepLoc(slave, shallowLoc,mark);
                        if (moveLocForDeepLoc(slave, shallowLoc,mark)){
                            wrkMast.setUpdMk("Y");
                            wrkMast.setIoPri(14D);
                            wrkMastMapper.updateById(wrkMast);
                        }
//                        wrkMast.setUpdMk("Y");
//                        wrkMast.setIoPri(14D);
//                        wrkMastMapper.updateById(wrkMast);
//                        // 生成工作档,将浅库位移转到新的库位中
//                        moveLocForDeepLoc(slave, shallowLoc,mark);
                        // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
//                        moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
                    }
@@ -920,10 +926,15 @@
//                            if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
//                                || Cools.isEmpty(waitWrkMast)) {
                            if (Cools.isEmpty(waitWrkMast)) {
                                wrkMast.setUpdMk("Y");
                                wrkMastMapper.updateById(wrkMast);
                                // 生成工作档,将浅库位移转到新的库位中
                                moveLocForDeepLoc(slave, shallowLoc,mark);
                                if (moveLocForDeepLoc(slave, shallowLoc,mark)){
                                    wrkMast.setUpdMk("Y");
//                                    wrkMast.setIoPri(14D);
                                    wrkMastMapper.updateById(wrkMast);
                                }
//                                wrkMast.setUpdMk("Y");
//                                wrkMastMapper.updateById(wrkMast);
//                                // 生成工作档,将浅库位移转到新的库位中
//                                moveLocForDeepLoc(slave, shallowLoc,mark);
                            }
                            News.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                            continue;
@@ -1170,6 +1181,89 @@
    }

    /**
     * 库位移转
     */
    public synchronized void locToLoc111(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) {
        // 获取工作档信息
        WrkMast wrkMast = wrkMastMapper.selectLocMove111(slave.getId());
        if (null == wrkMast) {
            return;
        }
        News.warnNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发：执行库位移转");
        // 获取源库位信息
        LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo());
        if (null == sourceLoc) {
            News.error(""+mark+" - 3"+" - 1"+" - 工作档库位移转失败，原因：检索源库位失败！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo());
            return;
        }
        // 源库位  库位状态判断
        if (!sourceLoc.getLocSts().equals("R")) {
            News.error(""+mark+" - 3"+" - 11"+" - 工作档库位移转失败，原因：源库位状态不为R！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo());
            return;
        }

        if(wrkMast.getIoType() != 111) {
            // 获取目标库位信息
            LocMast loc = locMastService.selectById(wrkMast.getLocNo());
            if (null == loc) {
                News.error("" + mark + " - 3" + " - 2" + " - 工作档库位移转失败，原因：检索目标库位失败！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo());
                return;
            }
            // 源库位  库位状态判断
            if (!loc.getLocSts().equals("S")) {
                News.error(""+mark+" - 3"+" - 21"+" - 工作档库位移转失败，原因：目标库位状态不为R！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo());
                return;
            }
        }
        // 获取堆垛机信息 并 判断是否可入出
        BasCrnp basCrnp = basCrnpService.selectById(slave.getId());
        if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) {
            return;
        }

        // 堆垛机控制过滤
        if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
            return;
        }

        // 已经存在吊车执行任务时，则过滤
        if (wrkMastMapper.selectWorking(slave.getId()) != null) {
            return;
        }

        News.warnNoLog(""+mark+" - 3"+" - 3"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue()
                ,sourceLoc.getRow1().shortValue(),sourceLoc.getBay1().shortValue(),sourceLoc.getLev1().shortValue()
                ,sourceLoc.getRow1().shortValue(),sourceLoc.getBay1().shortValue(),sourceLoc.getLev1().shortValue());

        // 命令下发区 --------------------------------------------------------------------------
        CrnCommand crnCommand = new CrnCommand();
        crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
        crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
        crnCommand.setAckFinish((short) 0);  // 任务完成确认位
        crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
        crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue());     // 源库位排
        crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue());     // 源库位列
        crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue());     // 源库位层
        crnCommand.setDestinationPosX(sourceLoc.getRow1().shortValue());     // 目标库位排
        crnCommand.setDestinationPosY(sourceLoc.getBay1().shortValue());     // 目标库位列
        crnCommand.setDestinationPosZ(sourceLoc.getLev1().shortValue());     // 目标库位层
        if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
            News.error(""+mark+" - 3"+" - 4"+" - 堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
        } else {
            // 修改工作档状态 11.生成出库ID => 12.吊车出库中
            Date now = new Date();
            wrkMast.setWrkSts(12L);
            wrkMast.setCrnStrTime(now);
            wrkMast.setModiTime(now);
            if (wrkMastMapper.updateById(wrkMast) == 0) {
                News.error(""+mark+" - 3"+" - 5"+" - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
            }
        }
        News.infoNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发：库位移转完成");

    }

    /**
     * 执行对工作档的完成操作
     */
    public synchronized void storeFinished(Integer mark) {
@@ -1195,7 +1289,7 @@
                        continue;
                    }
                    // 入库 + 库位转移  ==> 4.入库完成
                    if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) {
                    if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && (wrkMast.getIoType() == 11 || wrkMast.getIoType()==111))) {
                        wrkMast.setWrkSts(4L);
                    } else {
                        continue;
@@ -1505,6 +1599,15 @@
                        ledCommand.setTitle("空板出库");
                        ledCommand.setEmptyMk(true);
                        break;
                    case 53:
                        ledCommand.setTitle("拣料入库");
                        break;
                    case 57:
                        ledCommand.setTitle("盘点入库");
                        break;
                    case 54:
                        ledCommand.setTitle("并板入库");
                        break;
                    default:
                        News.error(""+mark+" - 1"+" - 任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        break;
@@ -1515,7 +1618,21 @@
//                ledCommand.setSourceStaNo(wrkMast.getSourceStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs())));
                    try{
                        if (wrkMast.getIoType()>100){
                            for (WrkDetl wrkDetl : wrkDetls){
                                LocDetl locDetl = locDetlService.selectMatnrSpecs(wrkDetl.getMatnr(), wrkDetl.getSpecs(), wrkMast.getSourceLocNo());
                                wrkDetl.setWeight(locDetl.getAnfme());
                            }
                        }else {
                            for (WrkDetl wrkDetl : wrkDetls){
                                wrkDetl.setWeight(wrkDetl.getAnfme());
                            }
                        }
                    }catch (Exception e){
                        log.error("工作档案明细输入电视机失败1：异常信息==》"+e);
                    }
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getWeight(),wrkDetl.getSpecs())));
                }
                commands.add(ledCommand);
            }
@@ -1696,7 +1813,7 @@
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) {
    private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) {

        try {
            News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞，对浅库位进行移转（立即执行版)");
@@ -1742,80 +1859,88 @@

            if (null == loc) {
                News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                return false;
//                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            } else {
                try {
                    // 获取工作号
                    int workNo = commonService.getWorkNo(0);
                    // 保存工作档
                    WrkMast wrkMast = new WrkMast();
                    wrkMast.setWrkNo(workNo);
                    wrkMast.setIoTime(new Date());
                    wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
                    wrkMast.setIoType(11); // 入出库状态： 11.库格移载
                    wrkMast.setIoPri(13D);
                    wrkMast.setCrnNo(crn.getId());
                    wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
                    wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                    wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
                    wrkMast.setPicking("N"); // 拣料
                    wrkMast.setExitMk("N"); // 退出
                    wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                    wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
                    wrkMast.setLinkMis("N");
                    wrkMast.setAppeTime(new Date());
                    wrkMast.setModiTime(new Date());
                    int res = wrkMastMapper.insert(wrkMast);
                    if (res == 0) {
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 2"+" - 保存工作档失败");
                        throw new CoolException("保存工作档失败");
                    }
                    // 工作档明细保存
                    if (shallowLoc.getLocSts().equals("F")) {
                        List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                        for (LocDetl locDetl : locDetls) {
                            WrkDetl wrkDetl = new WrkDetl();
                            wrkDetl.setWrkNo(workNo);
                            wrkDetl.setIoTime(new Date());
                            wrkDetl.setAnfme(locDetl.getAnfme());
                            VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                            wrkDetl.setAppeTime(new Date());
                            wrkDetl.setModiTime(new Date());
                            if (!wrkDetlService.insert(wrkDetl)) {
                                News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 3"+" - 保存工作档明细失败");
                                throw new CoolException("保存工作档明细失败");
                            }
                        }
                    }
                    // 修改源库位状态
                    if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                        shallowLoc.setLocSts("R"); // R.出库预约
                        shallowLoc.setModiTime(new Date());
                        if (!locMastService.updateById(shallowLoc)) {
                            News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 4"+" - 更新源库位状态失败");
                            throw new CoolException("更新源库位状态失败");
                        }
                    } else {
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 5"+" - 源库位出库失败");
                        throw new CoolException("源库位出库失败");
                    }
                    // 修改目标库位状态
                    if (loc.getLocSts().equals("O")) {
                        loc.setLocSts("S"); // S.入库预约
                        loc.setModiTime(new Date());
                        if (!locMastService.updateById(loc)) {
                            News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 6"+" - 更新目标库位状态失败");
                            throw new CoolException("更新目标库位状态失败");
                        }
                    } else {
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 7"+" - 移转失败");
                        throw new CoolException("移转失败");
                    }
                } catch (Exception e){
                    News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞，对浅库位进行移转失败", e);
                }
            }

            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
            wrkMast.setIoType(11); // 入出库状态： 11.库格移载
            wrkMast.setIoPri(13D);
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
            wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
            wrkMast.setLinkMis("N");
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiTime(new Date());
            int res = wrkMastMapper.insert(wrkMast);
            if (res == 0) {
                News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 2"+" - 保存工作档失败");
                throw new CoolException("保存工作档失败");
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 3"+" - 保存工作档明细失败");
                        throw new CoolException("保存工作档明细失败");
                    }
                }
            }
            // 修改源库位状态
            if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 4"+" - 更新源库位状态失败");
                    throw new CoolException("更新源库位状态失败");
                }
            } else {
                News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 5"+" - 源库位出库失败");
                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
                loc.setLocSts("S"); // S.入库预约
                loc.setModiTime(new Date());
                if (!locMastService.updateById(loc)) {
                    News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 6"+" - 更新目标库位状态失败");
                    throw new CoolException("更新目标库位状态失败");
                }
            } else {
                News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 7"+" - 移转失败");
                throw new CoolException("移转失败");
            }

        } catch (Exception e) {
            News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞，对浅库位进行移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//            e.printStackTrace();
//            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
        return true;
    }

    /**