#

Junjie

1 天以前 8dc960dd9fda130ff19faaafed6b1234e622610b

 src/main/java/com/zy/core/utils/CrnOperateProcessUtils.java

@@ -1,7 +1,10 @@
package com.zy.core.utils;

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.exception.CoolException;
import com.zy.asrs.domain.param.CreateLocMoveTaskParam;
import com.zy.asrs.entity.BasCrnp;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.entity.WrkMast;
@@ -9,6 +12,8 @@
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.service.WrkMastService;
import com.zy.asrs.utils.Utils;
import com.zy.common.model.StartupDto;
import com.zy.common.service.CommonService;
import com.zy.common.utils.RedisUtil;
import com.zy.core.News;
import com.zy.core.cache.MessageQueue;
@@ -17,7 +22,6 @@
import com.zy.core.model.StationObjModel;
import com.zy.core.model.Task;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.command.StationCommand;
import com.zy.core.model.protocol.CrnProtocol;
import com.zy.core.model.protocol.StationProtocol;
import com.zy.core.thread.CrnThread;
@@ -40,6 +44,10 @@
    private LocMastService locMastService;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private WmsOperateUtils wmsOperateUtils;
    @Autowired
    private CommonService commonService;

    //入出库  ===>>  堆垛机入出库作业下发
    public synchronized void crnIoExecute() {
@@ -91,6 +99,9 @@
                        crnProtocol.setLastIo("O");
                    }
                }

                //库位移转
                this.crnExecuteLocTransfer(basCrnp, crnThread);
            }
        }
    }
@@ -109,16 +120,6 @@
        List<StationObjModel> inStationList = basCrnp.getInStationList$();
        if(inStationList.isEmpty()){
            News.info("堆垛机:{} 入库站点未设置", basCrnp.getCrnNo());
            return;
        }

        List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("crn_no", basCrnp.getCrnNo())
                .eq("io_type", WrkIoType.IN.id)
        );
        // 检查是否超过最大入库任务数
        if(inWrkMasts.size() >= basCrnp.getMaxInTask()){
            News.info("堆垛机:{} 已达最大入库任务数，当前任务数:{}", basCrnp.getCrnNo(), inWrkMasts.size());
            return;
        }

@@ -177,6 +178,13 @@
                continue;
            }

            //检测浅库位状态
            boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo());
            if (!checkStatus) {
                News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行");
                continue;
            }

            String sourceLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev());

            CrnCommand command = crnThread.getPickAndPutCommand(sourceLocNo, wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo);
@@ -206,16 +214,6 @@
        List<StationObjModel> outStationList = basCrnp.getOutStationList$();
        if(outStationList.isEmpty()){
            News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
            return;
        }

        List<WrkMast> outWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("crn_no", basCrnp.getCrnNo())
                .eq("io_type", WrkIoType.OUT.id)
        );
        // 检查是否超过最大出库任务数
        if(outWrkMasts.size() >= basCrnp.getMaxOutTask()){
            News.info("堆垛机:{} 已达最大出库任务数，当前任务数:{}", basCrnp.getCrnNo(), outWrkMasts.size());
            return;
        }

@@ -268,6 +266,13 @@
                    continue;
                }

                //检测浅库位状态
                boolean checkStatus = checkShallowLocStatus(locMast.getLocNo(), wrkMast.getWrkNo());
                if (!checkStatus) {
                    News.taskInfo(wrkMast.getWrkNo(), "因浅库位堵塞无法执行");
                    continue;
                }

                String targetLocNo = Utils.getLocNo(stationObjModel.getDeviceRow(), stationObjModel.getDeviceBay(), stationObjModel.getDeviceLev());

                CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), targetLocNo, wrkMast.getWrkNo(), crnNo);
@@ -281,6 +286,58 @@
                    News.info("堆垛机命令下发成功，堆垛机号={}，任务数据={}", crnNo, JSON.toJSON(command));
                    return;
                }
            }
        }
    }

    private synchronized void crnExecuteLocTransfer(BasCrnp basCrnp, CrnThread crnThread) {
        CrnProtocol crnProtocol = crnThread.getStatus();
        if(crnProtocol == null){
            return;
        }

        Integer crnNo = basCrnp.getCrnNo();

        List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                .eq("crn_no", crnNo)
                .eq("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts)
        );

        for (WrkMast wrkMast : wrkMasts) {
            // 获取源库位信息
            LocMast sourceLocMast = locMastService.selectById(wrkMast.getSourceLocNo());
            if (sourceLocMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 信息不存在", wrkMast.getSourceLocNo());
                continue;
            }

            if(!sourceLocMast.getLocSts().equals("R")){
                News.taskInfo(wrkMast.getWrkNo(), "源库位:{} 状态异常，不属于出库预约状态", wrkMast.getSourceLocNo());
                continue;
            }
            
            // 获取库位信息
            LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
            if (locMast == null) {
                News.taskInfo(wrkMast.getWrkNo(), "库位:{} 信息不存在", wrkMast.getLocNo());
                continue;
            }

            if (!locMast.getLocSts().equals("S")) {
                News.taskInfo(wrkMast.getWrkNo(), "库位:{} 状态异常，不属于入库预约状态", wrkMast.getLocNo());
                continue;
            }

            CrnCommand command = crnThread.getPickAndPutCommand(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), wrkMast.getWrkNo(), crnNo);

            wrkMast.setWrkSts(WrkStsType.LOC_MOVE_RUN.sts);
            wrkMast.setCrnNo(crnNo);
            wrkMast.setSystemMsg("");
            wrkMast.setIoTime(new Date());
            if (wrkMastService.updateById(wrkMast)) {
                MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, command));
                News.info("堆垛机命令下发成功，堆垛机号={}，任务数据={}", crnNo, JSON.toJSON(command));
                return;
            }
        }
    }
@@ -320,6 +377,8 @@
                    updateWrkSts = WrkStsType.COMPLETE_INBOUND.sts;
                }else if(wrkMast.getWrkSts() == WrkStsType.OUTBOUND_RUN.sts){
                    updateWrkSts = WrkStsType.OUTBOUND_RUN_COMPLETE.sts;
                }else if(wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_RUN.sts){
                    updateWrkSts = WrkStsType.COMPLETE_LOC_MOVE.sts;
                }else{
                    News.error("堆垛机处于等待确认且任务完成状态，但工作状态异常。堆垛机号={}，工作号={}", basCrnp.getCrnNo(), crnProtocol.getTaskNo());
                    continue;
@@ -339,4 +398,52 @@
        }
    }

    //检测浅库位状态
    public synchronized boolean checkShallowLocStatus(String locNo, Integer taskNo) {
        Object lock = redisUtil.get(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo);
        if (lock != null) {
            return false;
        }
        redisUtil.set(RedisKeyType.CHECK_SHALLOW_LOC_STATUS_LIMIT.key + taskNo, "lock", 5);

        Integer shallowRow = Utils.getShallowRowByDeepRow(Utils.getRow(locNo));
        if (shallowRow == null) {
            return true;
        }

        String shallowLocNo = Utils.getLocNo(shallowRow, Utils.getBay(locNo), Utils.getLev(locNo));
        LocMast shallowLocMast = locMastService.queryByLoc(shallowLocNo);
        if (shallowLocMast == null) {
            News.taskInfo(taskNo, "浅库位:{} 数据不存在", shallowLocNo);
            return false;
        }

        if (shallowLocMast.getLocSts().equals("O")) {
            return true;
        }

        if (shallowLocMast.getLocSts().equals("F")) {
            //浅库位状态有货,申请更换库位
            String response = wmsOperateUtils.applyChangeLocNo(shallowLocNo);
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("code").equals(200)) {
                StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                String moveLocNo = dto.getLocNo();

                CreateLocMoveTaskParam moveTaskParam = new CreateLocMoveTaskParam();
                moveTaskParam.setTaskNo(dto.getTaskNo());
                moveTaskParam.setSourceLocNo(shallowLocNo);
                moveTaskParam.setLocNo(moveLocNo);
                try {
                    boolean result = commonService.createLocMoveTask(moveTaskParam);
                } catch (CoolException e) {
                    News.taskInfo(taskNo, e.getMessage());
                }
            } else {
                News.error("请求WMS申请更换库位接口失败！！！response：{}", response);
            }
        }
        return false;
    }

}