读取更新罐装线要桶数量

pjb

2025-07-06 8dad82eb9bc7f51e0d22f6e92106733d4386627c

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -63,7 +63,7 @@
    }};

    public static final ArrayList<Integer> rgvSiteBackWrkNo2= new ArrayList<Integer>() {{
        add(1044);
        add(1044);add(1090);
    }};

    public static final ArrayList<Integer> rgvSiteBackWrkNo3= new ArrayList<Integer>() {{
@@ -156,6 +156,10 @@
                    case 5:
                        writeGzxkc((StaProtocol)task.getData());
                        break;
                    // 给罐装线写罐装数量
                    case 6:
                        writeGzsl((StaProtocol)task.getData());
                        break;
                    default:
                        break;
                }
@@ -224,34 +228,43 @@
        // 读罐装线反馈信息
        if (slave.getId() > 3) {
//            log.info("读取{}号罐装线plc信息成功",slave.getId());
            OperateResultExOne<byte[]> read = siemensS7Net.Read("DB101.0", (short) 58);
            OperateResultExOne<byte[]> read = siemensS7Net.Read("DB101.0", (short) 64);
            if (read.IsSuccess) {
                // 15秒打印一下日志
                if (System.currentTimeMillis() - lastLogTime >= 15000) {
                    OperateResultExOne<byte[]> readKc = siemensS7Net.Read("DB100.6", (short) 2);
                    if(readKc.IsSuccess){
                        short i = siemensS7Net.getByteTransform().TransInt16(readKc.Content, 0);
                        log.info("读{}号罐装线可出信号成功，值：{}", slave.getId() -3, i);
                    }
                    lastLogTime = System.currentTimeMillis();
                }
//                if (System.currentTimeMillis() - lastLogTime >= 30000) {
//                    OperateResultExOne<byte[]> readKc = siemensS7Net.Read("DB100.6", (short) 4);
//                    if(readKc.IsSuccess){
//                        short i = siemensS7Net.getByteTransform().TransInt16(readKc.Content, 0);
//                        short wantBucketCount = siemensS7Net.getByteTransform().TransInt16(readKc.Content, 2);
//                        log.info("读{}号罐装线可出信号成功，值：{}，剩余要桶数量：{}", slave.getId() -3, i, wantBucketCount);
//                    }
//                    lastLogTime = System.currentTimeMillis();
//                }
                // 成品信息反馈到罐装线出口站点
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2);
                StaProtocol staProtocol = devpThread.getStation().get(gzxResultSite.get(slave.getId()-4));
                if (staProtocol != null) {
                    staProtocol.setWantBucketFlag(siemensS7Net.getByteTransform().TransInt16(read.Content, 0));// 罐装线要桶型信号
                    OperateResultExOne<byte[]> read2 = siemensS7Net.Read("DB100.8", (short) 2); // 罐装线罐装数量（拖）
                    if(read2.IsSuccess){
                        staProtocol.setWantBucketCount(siemensS7Net.getByteTransform().TransInt16(read2.Content, 0));
                    } else {
                        log.error("读{}号罐装线要拖数量失败", slave.getId() -3);
                    }
                    staProtocol.setWrkNo(siemensS7Net.getByteTransform().TransInt16(read.Content, 2));
                    double weight208l1 = siemensS7Net.getByteTransform().TransInt32(read.Content, 4); // 200L桶1净重
                    double weight208l2 = siemensS7Net.getByteTransform().TransInt32(read.Content, 8); // 200L桶2净重
                    double weight208l3 = siemensS7Net.getByteTransform().TransInt32(read.Content, 12); // 200L桶3净重
                    double weight208l4 = siemensS7Net.getByteTransform().TransInt32(read.Content, 16); // 200L桶4净重
                    double weight1T = siemensS7Net.getByteTransform().TransInt32(read.Content, 20); // 1T桶净重
                    double weight208l1 = siemensS7Net.getByteTransform().TransSingle(read.Content, 4); // 200L桶1净重
                    double weight208l2 = siemensS7Net.getByteTransform().TransSingle(read.Content, 8); // 200L桶2净重
                    double weight208l3 = siemensS7Net.getByteTransform().TransSingle(read.Content, 12); // 200L桶3净重
                    double weight208l4 = siemensS7Net.getByteTransform().TransSingle(read.Content, 16); // 200L桶4净重
                    double weight1T = siemensS7Net.getByteTransform().TransSingle(read.Content, 20); // 1T桶净重
//                    log.info("读取工罐装线净重 200l桶1:{},200l桶2:{},200l桶3:{},200l桶4:{},1t桶:{}",weight208l1,weight208l2,weight208l3,weight208l4,weight1T);
                    staProtocol.setWeight(weight208l1 + weight208l2 + weight208l3 + weight208l4 + weight1T);
                    staProtocol.setGrossWeight(siemensS7Net.getByteTransform().TransInt32(read.Content, 24));
                    staProtocol.setGrossWeight(siemensS7Net.getByteTransform().TransSingle(read.Content, 24));
                    staProtocol.setMatnr(siemensS7Net.getByteTransform().TransString(read.Content, 28,12,"UTF-8"));
                    staProtocol.setBatch(siemensS7Net.getByteTransform().TransString(read.Content, 40,10,"UTF-8"));
                    staProtocol.setManuDate(siemensS7Net.getByteTransform().TransString(read.Content, 50,8,"UTF-8"));
                    staProtocol.setReinspection(siemensS7Net.getByteTransform().TransInt16(read.Content, 58) == 1);
                    staProtocol.setCannedVolume(siemensS7Net.getByteTransform().TransSingle(read.Content, 60));
                }
                return;
            }
@@ -503,7 +516,17 @@
        do {
            write = siemensS7Net.Write("DB100.0", common);
            Thread.sleep(200);
            if(write.IsSuccess){
            OperateResultExOne<byte[]> read = siemensS7Net.Read("DB100.0", (short) 6);
            if(write.IsSuccess && read.IsSuccess){
                short bucketType = siemensS7Net.getByteTransform().TransInt16(read.Content, 0);
                short bucketCount = siemensS7Net.getByteTransform().TransInt16(read.Content, 2);
                short workNo = siemensS7Net.getByteTransform().TransInt16(read.Content, 4);
                if ( workNo != common[2] || bucketCount != common[1] || bucketType != common[0]) {
                    writeCount++;
                    log.error("给罐装线写入桶型信息成功，但回读失败：写入任务号：{},回读任务号：{}，输送线plc编号={}，写入次数={}", Arrays.toString(common), bucketType +"-" + bucketCount + "-" + workNo, slave.getId(), writeCount);
                    continue;
                }
                log.info("给罐装线写入桶型信息成功，回读成功：任务号：{},回读任务号：{}，输送线plc编号={}，写入次数={}",staProtocol.getWorkNo().shortValue(), Arrays.toString(common), slave.getId(), writeCount);
                break;
            }
            else {
@@ -563,6 +586,47 @@
    }

    /**
     * 给罐装线写罐装数量
     */
    private void writeGzsl(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;
        }
        short[] common = new short[1];
        common[0] = (short) staProtocol.getWantBucketCount();

        OperateResult write;
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB100.8", common);
            Thread.sleep(200);
            OperateResultExOne<byte[]> read = siemensS7Net.Read("DB100.8", (short) 2);
            if(write.IsSuccess && read.IsSuccess){
                short i = siemensS7Net.getByteTransform().TransInt16(read.Content, 0);
                if ( i != common[0]) {
                    writeCount++;
                    log.error("给罐装线写罐装数量成功，但回读失败：读取值：{},输送线plc编号={}，写入次数={}", i, slave.getId(), writeCount);
                    continue;
                }
                break;
            }
            else {
                writeCount++;
                log.error("给罐装线写罐装数量：{}失败。输送线plc编号={}，写入次数={}", common[0], slave.getId(), writeCount);
            }
        }while (writeCount<5);

        if (!write.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】给给罐装线写罐装数量失败。输送线plc编号={1}，站点数据={2}", slave.getId(), staProtocol.getWantBucketCount()));
            News.error("给罐装线写罐装数量失败。输送线plc编号={}，站点数据={}", slave.getId(), staProtocol.getWantBucketCount());
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 给罐装线写罐装数量命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.getWantBucketCount()));
            News.info("给罐装线写罐装数量号命令下发成功 [id:{}] >>>>> 命令下发： {}",  slave.getId(), staProtocol.getWantBucketCount());
        }
    }

    /**
     * 心跳
     */
    private void heartbeat(){