自动化立体仓库 - WCS系统
Junjie
2023-11-29 8b71bde8d68d5d2bb11fa51a297990cd1474e9c6
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -19,6 +19,7 @@
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.CommandStatusType;
import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
@@ -73,7 +74,7 @@
    /**
     * 条码数量
     */
    private int barcodeSize = 3;
    private int barcodeSize = 7;
    /**
     * 入出库模式
@@ -223,7 +224,7 @@
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setHigh(status[6]);     // 高库位
                staProtocol.setCar(status[6]);     // 是否有车
                staProtocol.setLow(status[7]);      // 低库位
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
@@ -232,37 +233,140 @@
            }
        }
//            //条码
//            Thread.sleep(200);
//            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.160",(short)4);
//            if (result2.IsSuccess) {
//                for (int i = 0; i < barcodeSize; i++) {
//                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
//                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
//                    if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
//                        barcodeThread.setBarcode(barcode);
//                    }
//                }
//
//            }
        //RGV台车位置
        Thread.sleep(200);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4);
        if (result3.IsSuccess) {
            for (int i = 0; i < 2; i++) {
                Integer siteId = i==0 ? 112 : 212; // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
        if (slave.getId() == 1){
            //条码
            Thread.sleep(200);
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.102",(short)60);
            if (result2.IsSuccess) {
                for (int i = 0; i < 6; i++) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*10,8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                    if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
                }
                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2)));
//                String aa = staProtocol.getNearbySta();
//                System.out.println(siteId + "===>>" + staProtocol.getNearbySta());
            }
            // 外形检测 - 102
            Thread.sleep(100);
            OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.150", (short)1);
            if (result4.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result4.Content, 0, 1);
                StaProtocol staProtocol = station.get(103);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
            // 外形检测 - 107
            Thread.sleep(50);
            OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB101.154", (short)1);
            if (result5.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result5.Content, 0, 1);
                StaProtocol staProtocol = station.get(107);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
            // 外形检测 - 111
            Thread.sleep(50);
            OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB101.158", (short)1);
            if (result6.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result6.Content, 0, 1);
                StaProtocol staProtocol = station.get(111);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
            // 外形检测 - 115
            Thread.sleep(50);
            OperateResultExOne<byte[]> result7 = siemensS7Net.Read("DB101.162", (short)1);
            if (result7.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result7.Content, 0, 1);
                StaProtocol staProtocol = station.get(115);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
            // 外形检测 - 119
            Thread.sleep(50);
            OperateResultExOne<byte[]> result8 = siemensS7Net.Read("DB101.166", (short)1);
            if (result8.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result8.Content, 0, 1);
                StaProtocol staProtocol = station.get(119);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
            // 外形检测 - 123
            Thread.sleep(50);
            OperateResultExOne<byte[]> result9 = siemensS7Net.Read("DB101.170", (short)1);
            if (result9.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result9.Content, 0, 1);
                StaProtocol staProtocol = station.get(123);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
        } else if (slave.getId() == 3) {
            // 外形检测 - 111
            Thread.sleep(50);
            OperateResultExOne<byte[]> result10 = siemensS7Net.Read("DB101.26", (short)1);
            if (result10.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result10.Content, 0, 1);
                StaProtocol staProtocol = station.get(301);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }
        }
//        //RGV台车位置
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4);
//        if (result3.IsSuccess) {
//            for (int i = 0; i < 2; i++) {
//                Integer siteId = i==0 ? 1 : 2; // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2)));
////                String aa = staProtocol.getNearbySta();
////                System.out.println(siteId + "===>>" + staProtocol.getNearbySta());
//            }
//        }
//        OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
//        if (result2.IsSuccess) {
@@ -320,22 +424,24 @@
        CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class);
        CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class);
        CommandInfo commandInfo = commandInfoService.selectById(staProtocol.getCommandId());
        CommandInfoLog commandInfoLog = new CommandInfoLog();
        if (commandInfo != null) {
            commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
            commandInfoLog.setId(null);
        }else {
            Date now = new Date();
            commandInfoLog.setCommand(JSON.toJSONString(staProtocol));
            commandInfoLog.setCommandStatus(3);
            commandInfoLog.setStartTime(now);
            commandInfoLog.setExecuteTime(now);
            commandInfoLog.setCompleteTime(now);
            commandInfoLog.setDevice(SlaveType.Devp.toString());
            commandInfoLog.setWrkNo(9999);
            commandInfoLog.setTaskNo("9999");
            commandInfoLog.setCommandDesc("手动命令");
        }
        CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
        commandInfoLog.setId(null);
//        CommandInfoLog commandInfoLog = new CommandInfoLog();
//        if (commandInfo != null) {
//            commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
//            commandInfoLog.setId(null);
//        }else {
//            Date now = new Date();
//            commandInfoLog.setCommand(JSON.toJSONString(staProtocol));
//            commandInfoLog.setCommandStatus(3);
//            commandInfoLog.setStartTime(now);
//            commandInfoLog.setExecuteTime(now);
//            commandInfoLog.setCompleteTime(now);
//            commandInfoLog.setDevice(SlaveType.Devp.toString());
//            commandInfoLog.setWrkNo(9999);
//            commandInfoLog.setTaskNo("9999");
//            commandInfoLog.setCommandDesc("手动命令");
//        }
        OperateResult writeResult;
        //任务下发次数
@@ -358,12 +464,32 @@
                        //任务命令写入成功
                        writeFlag = true;
                        log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        //更新指令状态
                        commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
                        commandInfoService.updateById(commandInfo);
                        //更新指令日志
                        commandInfoLog.setDeviceLog("指令下发成功");
                        commandInfoLogService.insert(commandInfoLog);
                        //更新任务步序
                        TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
                        TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
                        if (taskWrk != null) {
                            taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
                            taskWrkService.updateById(taskWrk);
                        }
                        break;
                    } else {//返回结果是成功了,但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),writeCount));
                        log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        //更新指令日志
                        commandInfoLog.setDeviceLog("指令下发成功");
                        commandInfoLogService.insert(commandInfoLog);
                    }
                } else {
                    writeCount++;