| | |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasCrnOpt; |
| | | import com.zy.asrs.entity.BasCrnp; |
| | | import com.zy.asrs.service.BasCrnOptService; |
| | | import com.zy.asrs.service.BasCrnpService; |
| | | import com.zy.asrs.entity.BasSte; |
| | | import com.zy.asrs.entity.BasSteOpt; |
| | | import com.zy.asrs.entity.WrkCharge; |
| | | import com.zy.asrs.service.BasSteOptService; |
| | | import com.zy.asrs.service.BasSteService; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | | import com.zy.core.ThreadHandler; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.enums.CrnStatusType; |
| | | import com.zy.core.enums.CrnTaskModeType; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.enums.SteStatusType; |
| | | import com.zy.core.model.SteSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.SteCommand; |
| | |
| | | /** |
| | | * shuttle 穿梭车线程 |
| | | * Created by vincent on 2020/8/4 |
| | | * 不能有 槽号 和 机架号 |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | |
| | | case 2: |
| | | write((SteCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | case 3: |
| | | SteCommand command = (SteCommand) task.getData(); |
| | | if (null == command) { |
| | | command = new SteCommand(); |
| | | } |
| | | command.setCrnNo(slave.getId()); // 穿梭车编号 |
| | | command.setTaskNo((short) 0); // 工作号 |
| | | command.setAckFinish((short) 1); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 |
| | | command.setSourcePosX((short)0); // 源库位排 |
| | | command.setSourcePosY((short)0); // 源库位列 |
| | | command.setSourcePosZ((short)0); // 源库位层 |
| | | command.setDestinationPosX((short)0); // 目标库位排 |
| | | command.setDestinationPosY((short)0); // 目标库位列 |
| | | command.setDestinationPosZ((short)0); // 目标库位层 |
| | | write(command); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | // 心跳 |
| | | heartbeat(); |
| | | // heartbeat(); |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | if (null == steProtocol) { |
| | | steProtocol = new SteProtocol(); |
| | | } |
| | | steProtocol.setMode((short) -1); |
| | | // crnProtocol.setTaskNo((short)0); |
| | | steProtocol.setStatus((short)-1); |
| | | steProtocol.setBay((short)0); |
| | | steProtocol.setLevel((short)0); |
| | | steProtocol.setForkPos((short) -1); |
| | | steProtocol.setLiftPos((short) -1); |
| | | steProtocol.setWalkPos((short)0); |
| | | steProtocol.setLoaded((short)0); |
| | | steProtocol.setAlarm((short)0); |
| | | steProtocol.setXSpeed(0F); |
| | | steProtocol.setYSpeed(0F); |
| | | steProtocol.setZSpeed(0F); |
| | | steProtocol.setXDistance(0F); |
| | | steProtocol.setYDistance(0F); |
| | | steProtocol.setXDuration(0F); |
| | | steProtocol.setYDuration(0F); |
| | | steProtocol.setSteNo(slave.getId().shortValue()); |
| | | steProtocol.setMode((short) 0); |
| | | steProtocol.setStatus(SteStatusType.OFF_LINE); |
| | | steProtocol.setTaskNo((short) 0); |
| | | steProtocol.setExecute(false); |
| | | steProtocol.setWaiting(false); |
| | | } |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); |
| | | siemensS7Net.setRack(slave.getRack().byteValue()); |
| | | siemensS7Net.setSlot(slave.getSlot().byteValue()); |
| | | // 不能有 槽号 和 机架号 |
| | | siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp()); |
| | | // siemensS7Net.setRack(slave.getRack().byteValue()); |
| | | // siemensS7Net.setSlot(slave.getSlot().byteValue()); |
| | | OperateResult connect = siemensS7Net.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.STE.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initSte(); |
| | | } |
| | | // melsecMcNet.ConnectClose(); |
| | |
| | | */ |
| | | private void readStatus(){ |
| | | try { |
| | | // if (this.slave.getId() == 1 && flag1.equals(0)) { |
| | | // Thread.sleep(3000); |
| | | // flag1=1; |
| | | // System.out.println("==="); |
| | | // } |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("D20", (short) 70); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("V800", (short) 70); |
| | | if (result.IsSuccess) { |
| | | if (null == steProtocol) { |
| | | steProtocol = new SteProtocol(); |
| | | steProtocol.setSteNo(slave.getId().shortValue()); |
| | | } |
| | | steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 0)); |
| | | steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 2)); |
| | | // steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0)); |
| | | steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2)); |
| | | steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4)); |
| | | steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 6)); |
| | | steProtocol.setLevel(siemensS7Net.getByteTransform().TransInt16(result.Content, 8)); |
| | | steProtocol.setForkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 10)); |
| | | steProtocol.setLiftPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 12)); |
| | | steProtocol.setWalkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 14)); |
| | | steProtocol.setLoaded(siemensS7Net.getByteTransform().TransInt16(result.Content, 16)); |
| | | steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 18)); |
| | | OperateResultExOne<Boolean> executeRes = siemensS7Net.ReadBool("V2001.0"); |
| | | if (executeRes.IsSuccess) { |
| | | steProtocol.setExecute(executeRes.Content); |
| | | } |
| | | OperateResultExOne<Boolean> waitingRes = siemensS7Net.ReadBool("V2001.1"); |
| | | if (waitingRes.IsSuccess) { |
| | | steProtocol.setWaiting(waitingRes.Content); |
| | | } |
| | | OperateResultExOne<Boolean> inEmptyRes = siemensS7Net.ReadBool("V2001.2"); |
| | | if (inEmptyRes.IsSuccess) { |
| | | steProtocol.setInEmpty(inEmptyRes.Content); |
| | | } |
| | | OperateResultExOne<Boolean> outEmptyRes = siemensS7Net.ReadBool("V2001.3"); |
| | | if (outEmptyRes.IsSuccess) { |
| | | steProtocol.setOutEmpty(outEmptyRes.Content); |
| | | } |
| | | steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 6)); |
| | | steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt16(result.Content, 8)); |
| | | steProtocol.setCharge(siemensS7Net.getByteTransform().TransSingle(result.Content, 10)); |
| | | // steProtocol.setFullCharge(); |
| | | // steProtocol.setLowCharge(); |
| | | steProtocol.setFeed(siemensS7Net.getByteTransform().TransInt16(result.Content, 14)); |
| | | steProtocol.setLoca(siemensS7Net.getByteTransform().TransInt16(result.Content, 16)); |
| | | // steProtocol.setCloser(); |
| | | // steProtocol.setSpeed(); |
| | | steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 18)); |
| | | steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 20)); |
| | | steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 22)); |
| | | steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 24)); |
| | | steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 28)); |
| | | steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 30)); |
| | | steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 32)); |
| | | steProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result.Content, 34)); |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | // steProtocol.setHisTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 58)); |
| | | // steProtocol.setHisTaskStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 62)); |
| | | // steProtocol.setCheckQty(siemensS7Net.getByteTransform().TransInt16(result.Content, 64)); |
| | | steProtocol.setReady(siemensS7Net.getByteTransform().TransInt16(result.Content, 36)); |
| | | // steProtocol.setChargeNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 68)); |
| | | |
| | | // steProtocol.setHeart(siemensS7Net.getByteTransform().TransInt16(result.Content, 72)); |
| | | steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 38)); |
| | | steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 40)); |
| | | steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 42)); |
| | | // steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 44)); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (!devpThread.charge0 || devpThread.charge1){ |
| | | steProtocol.setChargeStatus((short)1); |
| | | }else { |
| | | steProtocol.setChargeStatus((short)0); |
| | | } |
| | | |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | //读取穿梭车设备信息,提供查询 |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("V732", (short) 16); |
| | | if (result1.IsSuccess) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 15); |
| | | steProtocol.setLiftErr(status[0]); |
| | | steProtocol.setInFetchErr(status[2]); |
| | | steProtocol.setOutFetchErr(status[3]); |
| | | steProtocol.setAntiErr(status[4]); |
| | | steProtocol.setLiftSwitchErr(status[5]); |
| | | steProtocol.setTrackErr(status[6]); |
| | | steProtocol.setTimeoutErr(status[7]); |
| | | steProtocol.setConnectErr(status[8]); |
| | | steProtocol.setEmergencyErr(status[9]); |
| | | steProtocol.setTaskTypeErr(status[10]); |
| | | steProtocol.setTaskNoErr(status[11]); |
| | | steProtocol.setNewTaskErr(status[12]); |
| | | steProtocol.setErrTaskErr(status[13]); |
| | | steProtocol.setStopErr(status[14]); |
| | | steProtocol.setOfflineTaskErr(status[15]); |
| | | steProtocol.setStartTaskErr(status[16]); |
| | | steProtocol.setVoltageTaskErr(status[17]); |
| | | |
| | | steProtocol.setDevpErr(status[63]); |
| | | |
| | | steProtocol.setOnline(status[64]); |
| | | steProtocol.setNotOnTrack(status[65]); |
| | | steProtocol.setLowVoltage(status[66]); |
| | | steProtocol.setElectricityLoss(status[67]); |
| | | steProtocol.setForcedTravel(status[68]); |
| | | steProtocol.setDemoMode(status[69]); |
| | | steProtocol.setBrushConnect(status[70]); |
| | | // if (status[70]){ |
| | | // steProtocol.setChargeStatus((short)1); |
| | | // } |
| | | steProtocol.setTaskManualForbid(status[71]); |
| | | steProtocol.setOnlineManualForbid(status[72]); |
| | | steProtocol.setDevpEmergency(status[73]); |
| | | steProtocol.setTaskInterrupt(status[74]); |
| | | steProtocol.setTaskClear(status[75]); |
| | | steProtocol.setTaskConfirmTimeout(status[76]); |
| | | steProtocol.setTaskWithCharge(status[77]); |
| | | |
| | | steProtocol.setPakInTask(status[96]); |
| | | steProtocol.setPakOutTask(status[97]); |
| | | steProtocol.setPakMoveTask(status[98]); |
| | | steProtocol.setGoHpTask(status[99]); |
| | | steProtocol.setGoOHpTask(status[100]); |
| | | steProtocol.setGoHpAvoid(status[101]); |
| | | steProtocol.setGoOHpAvoid(status[102]); |
| | | steProtocol.setPakInEmpty(status[104]); |
| | | steProtocol.setPakInFinish(status[105]); |
| | | steProtocol.setPakOutEmpty(status[106]); |
| | | steProtocol.setPakOutFinish(status[107]); |
| | | steProtocol.setGoHpAvoidFinish(status[108]); |
| | | steProtocol.setGoOHpAvoidFinish(status[109]); |
| | | steProtocol.setGoHpAvoidErr(status[110]); |
| | | steProtocol.setGoOHpAvoidErr(status[111]); |
| | | |
| | | steProtocol.setAutoMode(status[112]); |
| | | steProtocol.setVoltageLow(status[113]); |
| | | } |
| | | |
| | | // 复位信号 |
| | | if (steProtocol.getStatusType().equals(CrnStatusType.WAITING)) { |
| | | if (steProtocol.getWaiting()) { |
| | | if (resetFlag) { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setAckFinish((short)1); |
| | | if (write(steCommand)) { |
| | | steCommand.setComplete(true); |
| | | if (write(steCommand) && confirmPos()) { |
| | | resetFlag = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | // 根据实时信息更新数据库 |
| | | BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class); |
| | | BasCrnp basCrnp = new BasCrnp(); |
| | | basCrnp.setCrnErr(steProtocol.getAlarm()==null?0:steProtocol.getAlarm().longValue()); |
| | | basCrnp.setCrnNo(slave.getId()); |
| | | if (!basCrnpService.updateById(steProtocol.toSqlModel(basCrnp))){ |
| | | log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | BasSteService service = SpringUtils.getBean(BasSteService.class); |
| | | if (null != service) { |
| | | // 同步pakMk |
| | | BasSte one = service.selectById(slave.getId()); |
| | | if (one != null) { |
| | | steProtocol.setPakMk(one.getPakMk()); |
| | | } |
| | | |
| | | BasSte basSte = new BasSte(); |
| | | basSte.setSteNo(slave.getId()); |
| | | if (!service.updateById(steProtocol.toSqlModel(basSte))){ |
| | | News.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | |
| | | } |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId())); |
| | | throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort())); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | // e.printStackTrace(); |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | // News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initSte(); |
| | | } |
| | | |
| | |
| | | */ |
| | | private boolean write(SteCommand command){ |
| | | if (null == command) { |
| | | log.error("穿梭车写入命令为空"); |
| | | News.error("穿梭车写入命令为空"); |
| | | return false; |
| | | } |
| | | command.setCrnNo(slave.getId()); |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); |
| | | array[1] = command.getTaskNo(); |
| | | array[2] = command.getTaskMode(); |
| | | array[3] = command.getSourcePosX(); |
| | | array[4] = command.getSourcePosY(); |
| | | array[5] = command.getSourcePosZ(); |
| | | array[6] = command.getDestinationPosX(); |
| | | array[7] = command.getDestinationPosY(); |
| | | array[8] = command.getDestinationPosZ(); |
| | | array[9] = command.getCommand(); |
| | | OperateResult result = siemensS7Net.Write("D0", array); |
| | | //判断小车是否在充电 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread.charge1){ |
| | | // led 异常显示 |
| | | LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | if (ledThread1 != null && ledThread2 != null && ledThread3 != null) { |
| | | MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车正在充电")); |
| | | MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车正在充电")); |
| | | MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车正在充电")); |
| | | } |
| | | News.error("穿梭车正在充电"); |
| | | return false; |
| | | }else if (!devpThread.charge0){ |
| | | // led 异常显示 |
| | | LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | if (ledThread1 != null && ledThread2 != null && ledThread3 != null) { |
| | | MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); |
| | | MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); |
| | | MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线")); |
| | | } |
| | | News.error("穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线"); |
| | | return false; |
| | | } |
| | | command.setSteNo(slave.getId()); |
| | | OperateResult result = null; |
| | | // 开始任务 |
| | | if (!command.getComplete()) { |
| | | //组织任务前,先清空写任务确认位,以及任务完成确认位 |
| | | siemensS7Net.Write("V2000.0", false); |
| | | siemensS7Net.Write("V2000.1", false); |
| | | // 1.任务号 |
| | | OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue()); |
| | | try { |
| | | Thread.sleep(200); |
| | | } catch (InterruptedException e) { |
| | | e.printStackTrace(); |
| | | } |
| | | // 作业 |
| | | if (command.getTaskMode() != 0) { |
| | | // 2.作业 |
| | | OperateResult result1 = siemensS7Net.Write("V1000", command.getTaskMode()); |
| | | // 3.确认开始任务 |
| | | if (result0.IsSuccess && result1.IsSuccess) { |
| | | result = siemensS7Net.Write("V2000.0", true); |
| | | siemensS7Net.Write("V2000.1", false); |
| | | } |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | short commandFinish = 1; |
| | | result = siemensS7Net.Write("D9", commandFinish); |
| | | // 其他指令 |
| | | } else { |
| | | // 控制模式 |
| | | if (command.getControlMode() != null) { |
| | | result = siemensS7Net.Write("V1010", command.getControlMode()); |
| | | // 复位信号 |
| | | } else if (command.getReset() != null) { |
| | | result = siemensS7Net.Write("V2000.2", command.getReset()); |
| | | // 删除指令 |
| | | } else if (command.getDelete() != null) { |
| | | result = siemensS7Net.Write("V2000.3", command.getDelete()); |
| | | // 无效指令 |
| | | } else if (command.getRun() != null) { |
| | | result = siemensS7Net.Write("V1016", command.getRun()); |
| | | // 无效指令 |
| | | }else { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | // 任务完成 |
| | | } else { |
| | | siemensS7Net.Write("V2000.0", false); |
| | | siemensS7Net.Write("V998", (short) 0); |
| | | siemensS7Net.Write("V1000", (short) 0); |
| | | result = siemensS7Net.Write("V2000.1", true); |
| | | } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 穿梭车[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | | command.getSourcePosY().intValue(), // 源列 |
| | | command.getSourcePosZ().intValue(), // 源层 |
| | | null, // 源站 |
| | | command.getDestinationPosX().intValue(), // 目标排 |
| | | command.getDestinationPosY().intValue(), // 目标列 |
| | | command.getDestinationPosZ().intValue(), // 目标层 |
| | | null, // 目标站 |
| | | null, // 响应结果 |
| | | null, // 修改时间 |
| | | null // 修改人员 |
| | | ); |
| | | bean.insert(basCrnOpt); |
| | | if (!command.getComplete() && command.getTaskMode() != 0) { |
| | | BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class); |
| | | if (null != bean) { |
| | | BasSteOpt basSteOpt = new BasSteOpt( |
| | | command.getTaskNo(), // 任务号 |
| | | command.getSteNo(), // 穿梭车 |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().desc, // 作业 |
| | | null, // 源排 |
| | | null, // 源列 |
| | | null, // 源层 |
| | | null, // 源站 |
| | | null, // 目标排 |
| | | null, // 目标列 |
| | | null, // 目标层 |
| | | null, // 目标站 |
| | | null, // 响应结果 |
| | | null, // 修改时间 |
| | | null, // 修改人员 |
| | | null // 备注 |
| | | ); |
| | | bean.insert(basSteOpt); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result.IsSuccess) { |
| | | log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | if (result != null && result.IsSuccess) { |
| | | // 维护数据库排列层 |
| | | if (!steProtocol.getWaiting()) { |
| | | if (!Cools.isEmpty(command.getRow(), command.getBay(), command.getLev())) { |
| | | this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue()); |
| | | } |
| | | } |
| | | |
| | | News.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.STE.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | public void modifyPos(Integer row, Integer bay, Integer lev) { |
| | | BasSteService service = SpringUtils.getBean(BasSteService.class); |
| | | if (!service.updatePos(this.slave.getId(), row, bay, lev)) { |
| | | News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); |
| | | } |
| | | } |
| | | |
| | | public boolean confirmPos() { |
| | | BasSteService service = SpringUtils.getBean(BasSteService.class); |
| | | BasSte basSte = service.selectById(slave.getId()); |
| | | if (basSte != null) { |
| | | // 更新plc数据块 |
| | | short[] arr = new short[] {basSte.getRow().shortValue(), basSte.getBay().shortValue(), basSte.getLev().shortValue()}; |
| | | OperateResult result = siemensS7Net.Write("V1002", arr); |
| | | if (result.IsSuccess) { |
| | | // 更新数据库 |
| | | if (service.updatePakMk(this.slave.getId(), "N")) { |
| | | return true; |
| | | } else { |
| | | News.error("{}号穿梭车修改数据库定位失败!!!", slave.getId()); |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public boolean modifyPosHandle(Integer row, Integer bay, Integer lev) { |
| | | short[] arr = new short[] {row.shortValue(), bay.shortValue(), lev.shortValue()}; |
| | | OperateResult result = siemensS7Net.Write("V1002", arr); |
| | | if (!result.IsSuccess) { |
| | | News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); |
| | | return false; |
| | | } |
| | | BasSteService service = SpringUtils.getBean(BasSteService.class); |
| | | if (!service.updatePos(this.slave.getId(), row, bay, lev)) { |
| | | News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | @Override |
| | |
| | | } |
| | | OperateResult write = siemensS7Net.Write("D10", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | News.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |
| | | } |
| | | |
| | | // public void modifyPos(int wrkNo, int row, int bay, int lev) { |
| | | // BasSteService service = SpringUtils.getBean(BasSteService.class); |
| | | // if (!service.updatePos(wrkNo,this.slave.getId(), row, bay, lev)) { |
| | | // News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev); |
| | | // } |
| | | // } |
| | | |
| | | /******************************************************************************************/ |
| | | /**************************************** 测试专用 *****************************************/ |
| | | /*****************************************************************************************/ |
| | | public static void main(String[] args) throws InterruptedException { |
| | | // CrnSlave slave = new CrnSlave(); |
| | | // slave.setId(1); |
| | | // slave.setIp("192.168.3.39"); |
| | | // slave.setPort(5015); |
| | | // slave.setRack(0); |
| | | // slave.setSlot(0); |
| | | // SteThread melsecCrnThread = new SteThread(slave); |
| | | // melsecCrnThread.connect(); |
| | | // melsecCrnThread.readStatus(); |
| | | // System.out.println(JSON.toJSONString(melsecCrnThread.crnProtocol)); |
| | | SteSlave slave = new SteSlave(); |
| | | slave.setId(1); |
| | | slave.setIp("192.168.2.1"); |
| | | slave.setPort(502); |
| | | SteThread thread = new SteThread(slave); |
| | | thread.connect(); |
| | | thread.readStatus(); |
| | | System.out.println(JSON.toJSONString(thread.steProtocol)); |
| | | |
| | | // 1.入库 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 |
| | | // command.setSourcePosX((short) 1); // 源库位排 |
| | | // command.setSourcePosY((short) 0); // 源库位列 |
| | | // command.setSourcePosZ((short) 1); // 源库位层 |
| | | // command.setDestinationPosX((short) 2); // 目标库位排 |
| | | // command.setDestinationPosY((short) 3); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | // 任务作业 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setSteNo(1); // 堆垛机编号 |
| | | // Random random = new Random(); |
| | | // int taskNo = random.nextInt(9090); |
| | | // command.setTaskNo(taskNo); // 工作号 |
| | | // command.setTaskMode(SteTaskModeType.MOVE_LEFT); // 任务模式 |
| | | // thread.write(command); |
| | | |
| | | // 2.出库 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.PAKOUT); // 任务模式 |
| | | // command.setSourcePosX((short) 2); // 源库位排 |
| | | // command.setSourcePosY((short) 4); // 源库位列 |
| | | // command.setSourcePosZ((short) 3); // 源库位层 |
| | | // command.setDestinationPosX((short) 1); // 目标库位排 |
| | | // command.setDestinationPosY((short) 0); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | // 任务完成 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setSteNo(1); // 堆垛机编号 |
| | | // command.setComplete(Boolean.TRUE); // 任务模式 |
| | | // thread.write(command); |
| | | |
| | | // 控制模式 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setControlMode((short) 1); |
| | | // thread.write(command); |
| | | |
| | | // // 3.库位移转 源和目标都发 pass |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // command.setSourcePosX((short)2); // 源库位排 |
| | | // command.setSourcePosY((short)2); // 源库位列 |
| | | // command.setSourcePosZ((short)3); // 源库位层 |
| | | // command.setDestinationPosX((short)2); // 目标库位排 |
| | | // command.setDestinationPosY((short)4); // 目标库位列 |
| | | // command.setDestinationPosZ((short)4); // 目标库位层 |
| | | // crnThread.write(command); |
| | | // 复位信号 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setReset(Boolean.TRUE); |
| | | // thread.write(command); |
| | | |
| | | // 4.站位移转 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.SITE_MOVE); // 任务模式: 库位移转 |
| | | // command.setSourcePosX((short)1); // 源库位排 |
| | | // command.setSourcePosY((short)0); // 源库位列 |
| | | // command.setSourcePosZ((short)1); // 源库位层 |
| | | // command.setDestinationPosX((short)2); // 目标库位排 |
| | | // command.setDestinationPosY((short)0); // 目标库位列 |
| | | // command.setDestinationPosZ((short)1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | // 删除指令 |
| | | // SteCommand command = new SteCommand(); |
| | | // command.setDelete(Boolean.TRUE); |
| | | // thread.write(command); |
| | | |
| | | // // 5.回原点 不用发 pass |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式 |
| | | // command.setSourcePosX((short) 0); // 源库位排 |
| | | // command.setSourcePosY((short) 0); // 源库位列 |
| | | // command.setSourcePosZ((short) 0); // 源库位层 |
| | | // command.setDestinationPosX((short) 0); // 目标库位排 |
| | | // command.setDestinationPosY((short) 0); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 0); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | |
| | | // 只有出现指定异常才进行复位 |
| | | // if (crnThread.crnProtocol.getCrnError2().leftTakeNoneErr |
| | | // || crnThread.crnProtocol.getCrnError2().rightTakeNoneErr |
| | | // || crnThread.crnProtocol.getCrnError2().leftPutLoadErr |
| | | // || crnThread.crnProtocol.getCrnError2().rightPutLoadErr) { |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setAckFinish((short) 1); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 |
| | | // Thread.sleep(3000L); |
| | | // crnThread.write(command); |
| | | // } |
| | | // 穿梭车运行禁止 |
| | | SteCommand command = new SteCommand(); |
| | | command.setRun((short)0); |
| | | thread.write(command); |
| | | |
| | | } |
| | | |