自动化立体仓库 - WCS系统
Junjie
2023-03-31 87c4efe93e6fe31a9c989b4aa5cc0c8f559b845d
src/main/java/com/zy/core/thread/SteThread.java
@@ -5,19 +5,24 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasCrnOpt;
import com.zy.asrs.entity.BasCrnp;
import com.zy.asrs.service.BasCrnOptService;
import com.zy.asrs.service.BasCrnpService;
import com.zy.asrs.entity.BasSte;
import com.zy.asrs.entity.BasSteOpt;
import com.zy.asrs.entity.WrkCharge;
import com.zy.asrs.service.BasSteOptService;
import com.zy.asrs.service.BasSteService;
import com.zy.common.model.enums.WrkChargeType;
import com.zy.core.DevpThread;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.CrnStatusType;
import com.zy.core.enums.CrnTaskModeType;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.SteStatusType;
import com.zy.core.model.SteSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.SteCommand;
@@ -31,6 +36,7 @@
/**
 * shuttle 穿梭车线程
 * Created by vincent on 2020/8/4
 * 不能有 槽号 和 机架号
 */
@Data
@Slf4j
@@ -66,29 +72,11 @@
                    case 2:
                        write((SteCommand) task.getData());
                        break;
                    // 复位
                    case 3:
                        SteCommand command = (SteCommand) task.getData();
                        if (null == command) {
                            command = new SteCommand();
                        }
                        command.setCrnNo(slave.getId()); // 穿梭车编号
                        command.setTaskNo((short) 0); // 工作号
                        command.setAckFinish((short) 1);  // 任务完成确认位
                        command.setTaskMode(CrnTaskModeType.NONE); // 任务模式
                        command.setSourcePosX((short)0);     // 源库位排
                        command.setSourcePosY((short)0);     // 源库位列
                        command.setSourcePosZ((short)0);     // 源库位层
                        command.setDestinationPosX((short)0);     // 目标库位排
                        command.setDestinationPosY((short)0);     // 目标库位列
                        command.setDestinationPosZ((short)0);     // 目标库位层
                        write(command);
                        break;
                    default:
                        break;
                }
                // 心跳
                heartbeat();
//                heartbeat();
                Thread.sleep(500);
            } catch (Exception e) {
                e.printStackTrace();
@@ -104,39 +92,29 @@
        if (null == steProtocol) {
            steProtocol = new SteProtocol();
        }
        steProtocol.setMode((short) -1);
//        crnProtocol.setTaskNo((short)0);
        steProtocol.setStatus((short)-1);
        steProtocol.setBay((short)0);
        steProtocol.setLevel((short)0);
        steProtocol.setForkPos((short) -1);
        steProtocol.setLiftPos((short) -1);
        steProtocol.setWalkPos((short)0);
        steProtocol.setLoaded((short)0);
        steProtocol.setAlarm((short)0);
        steProtocol.setXSpeed(0F);
        steProtocol.setYSpeed(0F);
        steProtocol.setZSpeed(0F);
        steProtocol.setXDistance(0F);
        steProtocol.setYDistance(0F);
        steProtocol.setXDuration(0F);
        steProtocol.setYDuration(0F);
        steProtocol.setSteNo(slave.getId().shortValue());
        steProtocol.setMode((short) 0);
        steProtocol.setStatus(SteStatusType.OFF_LINE);
        steProtocol.setTaskNo((short) 0);
        steProtocol.setExecute(false);
        steProtocol.setWaiting(false);
    }
    @Override
    public boolean connect() {
        boolean result = false;
        siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
        siemensS7Net.setRack(slave.getRack().byteValue());
        siemensS7Net.setSlot(slave.getSlot().byteValue());
        // 不能有 槽号 和 机架号
        siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp());
//        siemensS7Net.setRack(slave.getRack().byteValue());
//        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        if(connect.IsSuccess){
            result = true;
            OutputQueue.CRN.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format( "【{0}】穿梭车plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.info("穿梭车plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format("【{0}】穿梭车plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("穿梭车plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }
//        melsecMcNet.ConnectClose();
@@ -148,58 +126,166 @@
     */
    private void readStatus(){
        try {
//            if (this.slave.getId() == 1 && flag1.equals(0)) {
//                Thread.sleep(3000);
//                flag1=1;
//                System.out.println("===");
//            }
            OperateResultExOne<byte[]> result = siemensS7Net.Read("D20", (short) 70);
            OperateResultExOne<byte[]> result = siemensS7Net.Read("V800", (short) 70);
            if (result.IsSuccess) {
                if (null == steProtocol) {
                    steProtocol = new SteProtocol();
                    steProtocol.setSteNo(slave.getId().shortValue());
                }
                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
//                steProtocol.setSteNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                steProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, 2));
                steProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 6));
                steProtocol.setLevel(siemensS7Net.getByteTransform().TransInt16(result.Content, 8));
                steProtocol.setForkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 10));
                steProtocol.setLiftPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 12));
                steProtocol.setWalkPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 14));
                steProtocol.setLoaded(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));
                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
                OperateResultExOne<Boolean> executeRes = siemensS7Net.ReadBool("V2001.0");
                if (executeRes.IsSuccess) {
                    steProtocol.setExecute(executeRes.Content);
                }
                OperateResultExOne<Boolean> waitingRes = siemensS7Net.ReadBool("V2001.1");
                if (waitingRes.IsSuccess) {
                    steProtocol.setWaiting(waitingRes.Content);
                }
                OperateResultExOne<Boolean> inEmptyRes = siemensS7Net.ReadBool("V2001.2");
                if (inEmptyRes.IsSuccess) {
                    steProtocol.setInEmpty(inEmptyRes.Content);
                }
                OperateResultExOne<Boolean> outEmptyRes = siemensS7Net.ReadBool("V2001.3");
                if (outEmptyRes.IsSuccess) {
                    steProtocol.setOutEmpty(outEmptyRes.Content);
                }
                steProtocol.setAlarm(siemensS7Net.getByteTransform().TransInt16(result.Content, 6));
                steProtocol.setAlarm0(siemensS7Net.getByteTransform().TransInt16(result.Content, 8));
                steProtocol.setCharge(siemensS7Net.getByteTransform().TransSingle(result.Content, 10));
//                steProtocol.setFullCharge();
//                steProtocol.setLowCharge();
                steProtocol.setFeed(siemensS7Net.getByteTransform().TransInt16(result.Content, 14));
                steProtocol.setLoca(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));
//                steProtocol.setCloser();
//                steProtocol.setSpeed();
                steProtocol.setPos(siemensS7Net.getByteTransform().TransInt16(result.Content, 18));
                steProtocol.setLoad(siemensS7Net.getByteTransform().TransInt16(result.Content, 20));
                steProtocol.setTrack(siemensS7Net.getByteTransform().TransInt16(result.Content, 22));
                steProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 24));
                steProtocol.setTaskType(siemensS7Net.getByteTransform().TransInt16(result.Content, 28));
                steProtocol.setRow(siemensS7Net.getByteTransform().TransInt16(result.Content, 30));
                steProtocol.setBay(siemensS7Net.getByteTransform().TransInt16(result.Content, 32));
                steProtocol.setLev(siemensS7Net.getByteTransform().TransInt16(result.Content, 34));
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
//                steProtocol.setHisTaskNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 58));
//                steProtocol.setHisTaskStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 62));
//                steProtocol.setCheckQty(siemensS7Net.getByteTransform().TransInt16(result.Content, 64));
                steProtocol.setReady(siemensS7Net.getByteTransform().TransInt16(result.Content, 36));
//                steProtocol.setChargeNo(siemensS7Net.getByteTransform().TransInt16(result.Content, 68));
//                steProtocol.setHeart(siemensS7Net.getByteTransform().TransInt16(result.Content, 72));
                steProtocol.setCrnStopRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 38));
                steProtocol.setCrnStopFork(siemensS7Net.getByteTransform().TransInt16(result.Content, 40));
                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 42));
//                steProtocol.setCrnAllowRun(siemensS7Net.getByteTransform().TransInt16(result.Content, 44));
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                if (!devpThread.charge0 || devpThread.charge1){
                    steProtocol.setChargeStatus((short)1);
                }else {
                    steProtocol.setChargeStatus((short)0);
                }
                OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
                //读取穿梭车设备信息,提供查询
                OperateResultExOne<byte[]> result1 = siemensS7Net.Read("V732", (short) 16);
                if (result1.IsSuccess) {
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 15);
                    steProtocol.setLiftErr(status[0]);
                    steProtocol.setInFetchErr(status[2]);
                    steProtocol.setOutFetchErr(status[3]);
                    steProtocol.setAntiErr(status[4]);
                    steProtocol.setLiftSwitchErr(status[5]);
                    steProtocol.setTrackErr(status[6]);
                    steProtocol.setTimeoutErr(status[7]);
                    steProtocol.setConnectErr(status[8]);
                    steProtocol.setEmergencyErr(status[9]);
                    steProtocol.setTaskTypeErr(status[10]);
                    steProtocol.setTaskNoErr(status[11]);
                    steProtocol.setNewTaskErr(status[12]);
                    steProtocol.setErrTaskErr(status[13]);
                    steProtocol.setStopErr(status[14]);
                    steProtocol.setOfflineTaskErr(status[15]);
                    steProtocol.setStartTaskErr(status[16]);
                    steProtocol.setVoltageTaskErr(status[17]);
                    steProtocol.setDevpErr(status[63]);
                    steProtocol.setOnline(status[64]);
                    steProtocol.setNotOnTrack(status[65]);
                    steProtocol.setLowVoltage(status[66]);
                    steProtocol.setElectricityLoss(status[67]);
                    steProtocol.setForcedTravel(status[68]);
                    steProtocol.setDemoMode(status[69]);
                    steProtocol.setBrushConnect(status[70]);
//                    if (status[70]){
//                        steProtocol.setChargeStatus((short)1);
//                    }
                    steProtocol.setTaskManualForbid(status[71]);
                    steProtocol.setOnlineManualForbid(status[72]);
                    steProtocol.setDevpEmergency(status[73]);
                    steProtocol.setTaskInterrupt(status[74]);
                    steProtocol.setTaskClear(status[75]);
                    steProtocol.setTaskConfirmTimeout(status[76]);
                    steProtocol.setTaskWithCharge(status[77]);
                    steProtocol.setPakInTask(status[96]);
                    steProtocol.setPakOutTask(status[97]);
                    steProtocol.setPakMoveTask(status[98]);
                    steProtocol.setGoHpTask(status[99]);
                    steProtocol.setGoOHpTask(status[100]);
                    steProtocol.setGoHpAvoid(status[101]);
                    steProtocol.setGoOHpAvoid(status[102]);
                    steProtocol.setPakInEmpty(status[104]);
                    steProtocol.setPakInFinish(status[105]);
                    steProtocol.setPakOutEmpty(status[106]);
                    steProtocol.setPakOutFinish(status[107]);
                    steProtocol.setGoHpAvoidFinish(status[108]);
                    steProtocol.setGoOHpAvoidFinish(status[109]);
                    steProtocol.setGoHpAvoidErr(status[110]);
                    steProtocol.setGoOHpAvoidErr(status[111]);
                    steProtocol.setAutoMode(status[112]);
                    steProtocol.setVoltageLow(status[113]);
                }
                // 复位信号
                if (steProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
                if (steProtocol.getWaiting()) {
                    if (resetFlag) {
                        SteCommand steCommand = new SteCommand();
                        steCommand.setAckFinish((short)1);
                        if (write(steCommand)) {
                        steCommand.setComplete(true);
                        if (write(steCommand) && confirmPos()) {
                            resetFlag = false;
                        }
                    }
                }
                // 根据实时信息更新数据库
                BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class);
                BasCrnp basCrnp = new BasCrnp();
                basCrnp.setCrnErr(steProtocol.getAlarm()==null?0:steProtocol.getAlarm().longValue());
                basCrnp.setCrnNo(slave.getId());
                if (!basCrnpService.updateById(steProtocol.toSqlModel(basCrnp))){
                    log.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                }
                BasSteService service = SpringUtils.getBean(BasSteService.class);
                if (null != service) {
                    // 同步pakMk
                    BasSte one = service.selectById(slave.getId());
                    if (one != null) {
                        steProtocol.setPakMk(one.getPakMk());
                    }
                    BasSte basSte = new BasSte();
                    basSte.setSteNo(slave.getId());
                    if (!service.updateById(steProtocol.toSqlModel(basSte))){
                        News.error("穿梭车plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                    }
                }
            } else {
                OutputQueue.CRN.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}穿梭车plc状态信息失败",DateUtils.convert(new Date()), slave.getId()));
                throw new CoolException(MessageFormat.format( "穿梭车plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
            }
        } catch (Exception e) {
            e.printStackTrace();
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
//            e.printStackTrace();
            OutputQueue.STE.offer(MessageFormat.format("【{0}】读取穿梭车plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//            News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }
@@ -210,60 +296,174 @@
     */
    private boolean write(SteCommand command){
        if (null == command) {
            log.error("穿梭车写入命令为空");
            News.error("穿梭车写入命令为空");
            return false;
        }
        command.setCrnNo(slave.getId());
        short[] array = new short[10];
        array[0] = command.getAckFinish();
        array[1] = command.getTaskNo();
        array[2] = command.getTaskMode();
        array[3] = command.getSourcePosX();
        array[4] = command.getSourcePosY();
        array[5] = command.getSourcePosZ();
        array[6] = command.getDestinationPosX();
        array[7] = command.getDestinationPosY();
        array[8] = command.getDestinationPosZ();
        array[9] = command.getCommand();
        OperateResult result = siemensS7Net.Write("D0", array);
        //判断小车是否在充电
        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        if (devpThread.charge1){
            // led 异常显示
            LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            if (ledThread1 != null && ledThread2 != null && ledThread3 != null) {
                MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车正在充电"));
                MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车正在充电"));
                MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车正在充电"));
            }
            News.error("穿梭车正在充电");
            return false;
        }else if (!devpThread.charge0){
            // led 异常显示
            LedThread ledThread1 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread2 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            LedThread ledThread3 = (LedThread) SlaveConnection.get(SlaveType.Led, 1);
            if (ledThread1 != null && ledThread2 != null && ledThread3 != null) {
                MessageQueue.offer(SlaveType.Led, 1, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线"));
                MessageQueue.offer(SlaveType.Led, 2, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线"));
                MessageQueue.offer(SlaveType.Led, 3, new Task(3, "穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线"));
            }
            News.error("穿梭车可能在离线充电,检查电控柜穿梭车是否充电桩在线");
            return false;
        }
        command.setSteNo(slave.getId());
        OperateResult result = null;
        // 开始任务
        if (!command.getComplete()) {
            //组织任务前,先清空写任务确认位,以及任务完成确认位
            siemensS7Net.Write("V2000.0", false);
            siemensS7Net.Write("V2000.1", false);
            // 1.任务号
            OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue());
            try {
                Thread.sleep(200);
            } catch (InterruptedException e) {
                e.printStackTrace();
            }
            // 作业
            if (command.getTaskMode() != 0) {
                // 2.作业
                OperateResult result1 = siemensS7Net.Write("V1000", command.getTaskMode());
                // 3.确认开始任务
                if (result0.IsSuccess && result1.IsSuccess) {
                    result = siemensS7Net.Write("V2000.0", true);
                    siemensS7Net.Write("V2000.1", false);
                }
        if (command.getAckFinish() == 0) {
            short commandFinish = 1;
            result = siemensS7Net.Write("D9", commandFinish);
            // 其他指令
            } else {
                // 控制模式
                if (command.getControlMode() != null) {
                    result =  siemensS7Net.Write("V1010", command.getControlMode());
                // 复位信号
                } else if (command.getReset() != null) {
                    result =  siemensS7Net.Write("V2000.2", command.getReset());
                // 删除指令
                } else if (command.getDelete() != null) {
                    result =  siemensS7Net.Write("V2000.3", command.getDelete());
                // 无效指令
                } else if (command.getRun() != null) {
                    result =  siemensS7Net.Write("V1016", command.getRun());
                    // 无效指令
                }else {
                    return false;
                }
            }
        // 任务完成
        } else {
            siemensS7Net.Write("V2000.0", false);
            siemensS7Net.Write("V998", (short) 0);
            siemensS7Net.Write("V1000", (short) 0);
            result = siemensS7Net.Write("V2000.1", true);
        }
        try {
            // 日志记录
            BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class);
            BasCrnOpt basCrnOpt = new BasCrnOpt(
                    command.getTaskNo().intValue(),    // 任务号
                    command.getCrnNo(),    // 穿梭车[非空]
                    new Date(),    // 下发时间
                    command.getTaskModeType().toString(),    // 模式
                    command.getSourcePosX().intValue(),    // 源排
                    command.getSourcePosY().intValue(),    // 源列
                    command.getSourcePosZ().intValue(),    // 源层
                    null,    // 源站
                    command.getDestinationPosX().intValue(),    // 目标排
                    command.getDestinationPosY().intValue(),    // 目标列
                    command.getDestinationPosZ().intValue(),    // 目标层
                    null,    // 目标站
                    null,    // 响应结果
                    null,    // 修改时间
                    null    // 修改人员
            );
            bean.insert(basCrnOpt);
            if (!command.getComplete() && command.getTaskMode() != 0) {
                BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
                if (null != bean) {
                    BasSteOpt basSteOpt = new BasSteOpt(
                            command.getTaskNo(),    // 任务号
                            command.getSteNo(),    // 穿梭车
                            new Date(),    // 下发时间
                            command.getTaskModeType().desc,    // 作业
                            null,    // 源排
                            null,    // 源列
                            null,    // 源层
                            null,    // 源站
                            null,    // 目标排
                            null,    // 目标列
                            null,    // 目标层
                            null,    // 目标站
                            null,    // 响应结果
                            null,    // 修改时间
                            null,    // 修改人员
                            null    // 备注
                    );
                    bean.insert(basSteOpt);
                }
            }
        } catch (Exception ignore) {}
        if (result.IsSuccess) {
            log.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
        if (result != null && result.IsSuccess) {
            // 维护数据库排列层
            if (!steProtocol.getWaiting()) {
                if (!Cools.isEmpty(command.getRow(), command.getBay(), command.getLev())) {
                    this.modifyPos(command.getRow().intValue(), command.getBay().intValue(), command.getLev().intValue());
                }
            }
            News.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            log.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            OutputQueue.STE.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            return false;
        }
    }
    public void modifyPos(Integer row, Integer bay, Integer lev) {
        BasSteService service = SpringUtils.getBean(BasSteService.class);
        if (!service.updatePos(this.slave.getId(), row, bay, lev)) {
            News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev);
        }
    }
    public boolean confirmPos() {
        BasSteService service = SpringUtils.getBean(BasSteService.class);
        BasSte basSte = service.selectById(slave.getId());
        if (basSte != null) {
            // 更新plc数据块
            short[] arr = new short[] {basSte.getRow().shortValue(), basSte.getBay().shortValue(), basSte.getLev().shortValue()};
            OperateResult result = siemensS7Net.Write("V1002", arr);
            if (result.IsSuccess) {
                // 更新数据库
                if (service.updatePakMk(this.slave.getId(), "N")) {
                    return true;
                } else {
                    News.error("{}号穿梭车修改数据库定位失败!!!", slave.getId());
                }
            }
        }
        return false;
    }
    public boolean modifyPosHandle(Integer row, Integer bay, Integer lev) {
        short[] arr = new short[] {row.shortValue(), bay.shortValue(), lev.shortValue()};
        OperateResult result = siemensS7Net.Write("V1002", arr);
        if (!result.IsSuccess) {
            News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev);
            return false;
        }
        BasSteService service = SpringUtils.getBean(BasSteService.class);
        if (!service.updatePos(this.slave.getId(), row, bay, lev)) {
            News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev);
            return false;
        }
        return true;
    }
    @Override
@@ -282,110 +482,64 @@
        }
        OperateResult write = siemensS7Net.Write("D10", heartBeatVal);
        if (!write.IsSuccess) {
            log.error("输送线plc编号={} 心跳失败", slave.getId());
            News.error("输送线plc编号={} 心跳失败", slave.getId());
        }
    }
//    public void modifyPos(int wrkNo, int row, int bay, int lev) {
//        BasSteService service = SpringUtils.getBean(BasSteService.class);
//        if (!service.updatePos(wrkNo,this.slave.getId(), row, bay, lev)) {
//            News.error("更新{}号穿梭车定位失败 ===>> 排:【{}】, 列:【{}】,层:【{}】", this.slave.getId(), row, bay, lev);
//        }
//    }
    /******************************************************************************************/
    /**************************************** 测试专用 *****************************************/
    /*****************************************************************************************/
    public static void main(String[] args) throws InterruptedException {
//        CrnSlave slave = new CrnSlave();
//        slave.setId(1);
//        slave.setIp("192.168.3.39");
//        slave.setPort(5015);
//        slave.setRack(0);
//        slave.setSlot(0);
//        SteThread melsecCrnThread = new SteThread(slave);
//        melsecCrnThread.connect();
//        melsecCrnThread.readStatus();
//        System.out.println(JSON.toJSONString(melsecCrnThread.crnProtocol));
        SteSlave slave = new SteSlave();
        slave.setId(1);
        slave.setIp("192.168.2.1");
        slave.setPort(502);
        SteThread thread = new SteThread(slave);
        thread.connect();
        thread.readStatus();
        System.out.println(JSON.toJSONString(thread.steProtocol));
        // 1.入库 源和目标都发
//        CrnCommand command = new CrnCommand();
//        command.setCrnNo(1); // 堆垛机编号
//        command.setTaskNo((short) 0); // 工作号
//        command.setAckFinish((short) 0);  // 任务完成确认位
//        command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式
//        command.setSourcePosX((short) 1);     // 源库位排
//        command.setSourcePosY((short) 0);     // 源库位列
//        command.setSourcePosZ((short) 1);     // 源库位层
//        command.setDestinationPosX((short) 2);     // 目标库位排
//        command.setDestinationPosY((short) 3);     // 目标库位列
//        command.setDestinationPosZ((short) 1);     // 目标库位层
//        crnThread.write(command);
        // 任务作业
//        SteCommand command = new SteCommand();
//        command.setSteNo(1); // 堆垛机编号
//        Random random = new Random();
//        int taskNo = random.nextInt(9090);
//        command.setTaskNo(taskNo); // 工作号
//        command.setTaskMode(SteTaskModeType.MOVE_LEFT); // 任务模式
//        thread.write(command);
        // 2.出库 源和目标都发
//        CrnCommand command = new CrnCommand();
//        command.setCrnNo(1); // 堆垛机编号
//        command.setTaskNo((short) 0); // 工作号
//        command.setAckFinish((short) 0);  // 任务完成确认位
//        command.setTaskMode(CrnTaskModeType.PAKOUT); // 任务模式
//        command.setSourcePosX((short) 2);     // 源库位排
//        command.setSourcePosY((short) 4);     // 源库位列
//        command.setSourcePosZ((short) 3);     // 源库位层
//        command.setDestinationPosX((short) 1);     // 目标库位排
//        command.setDestinationPosY((short) 0);     // 目标库位列
//        command.setDestinationPosZ((short) 1);     // 目标库位层
//        crnThread.write(command);
        // 任务完成
//        SteCommand command = new SteCommand();
//        command.setSteNo(1); // 堆垛机编号
//        command.setComplete(Boolean.TRUE); // 任务模式
//        thread.write(command);
        // 控制模式
//        SteCommand command = new SteCommand();
//        command.setControlMode((short) 1);
//        thread.write(command);
//        // 3.库位移转   源和目标都发 pass
//        CrnCommand command = new CrnCommand();
//        command.setCrnNo(slave.getId()); // 堆垛机编号
//        command.setTaskNo((short) 0); // 工作号
//        command.setAckFinish((short) 0);  // 任务完成确认位
//        command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
//        command.setSourcePosX((short)2);     // 源库位排
//        command.setSourcePosY((short)2);     // 源库位列
//        command.setSourcePosZ((short)3);     // 源库位层
//        command.setDestinationPosX((short)2);     // 目标库位排
//        command.setDestinationPosY((short)4);     // 目标库位列
//        command.setDestinationPosZ((short)4);     // 目标库位层
//        crnThread.write(command);
        // 复位信号
//        SteCommand command = new SteCommand();
//        command.setReset(Boolean.TRUE);
//        thread.write(command);
        // 4.站位移转   源和目标都发
//        CrnCommand command = new CrnCommand();
//        command.setCrnNo(slave.getId()); // 堆垛机编号
//        command.setTaskNo((short) 0); // 工作号
//        command.setAckFinish((short) 0);  // 任务完成确认位
//        command.setTaskMode(CrnTaskModeType.SITE_MOVE); // 任务模式:  库位移转
//        command.setSourcePosX((short)1);     // 源库位排
//        command.setSourcePosY((short)0);     // 源库位列
//        command.setSourcePosZ((short)1);     // 源库位层
//        command.setDestinationPosX((short)2);     // 目标库位排
//        command.setDestinationPosY((short)0);     // 目标库位列
//        command.setDestinationPosZ((short)1);     // 目标库位层
//        crnThread.write(command);
        // 删除指令
//        SteCommand command = new SteCommand();
//        command.setDelete(Boolean.TRUE);
//        thread.write(command);
//        // 5.回原点  不用发   pass
//        CrnCommand command = new CrnCommand();
//        command.setCrnNo(1); // 堆垛机编号
//        command.setTaskNo((short) 0); // 工作号
//        command.setAckFinish((short) 0);  // 任务完成确认位
//        command.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式
//        command.setSourcePosX((short) 0);     // 源库位排
//        command.setSourcePosY((short) 0);     // 源库位列
//        command.setSourcePosZ((short) 0);     // 源库位层
//        command.setDestinationPosX((short) 0);     // 目标库位排
//        command.setDestinationPosY((short) 0);     // 目标库位列
//        command.setDestinationPosZ((short) 0);     // 目标库位层
//        crnThread.write(command);
        // 只有出现指定异常才进行复位
//        if (crnThread.crnProtocol.getCrnError2().leftTakeNoneErr
//                || crnThread.crnProtocol.getCrnError2().rightTakeNoneErr
//                || crnThread.crnProtocol.getCrnError2().leftPutLoadErr
//                || crnThread.crnProtocol.getCrnError2().rightPutLoadErr) {
//            CrnCommand command = new CrnCommand();
//            command.setCrnNo(1); // 堆垛机编号
//            command.setAckFinish((short) 1);  // 任务完成确认位
//            command.setTaskMode(CrnTaskModeType.NONE); // 任务模式
//            Thread.sleep(3000L);
//            crnThread.write(command);
//        }
        // 穿梭车运行禁止
        SteCommand command = new SteCommand();
        command.setRun((short)0);
        thread.write(command);
    }