| | |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.SteCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.SteProtocol; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.core.thread.SteThread; |
| | | import com.zy.core.thread.*; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | |
| | | private OrderMapper orderMapper; |
| | | @Autowired |
| | | private OrderDetlMapper orderDetlMapper; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)|| "00000000".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) { |
| | | wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { |
| | | News.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | } else { |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 四向穿梭车入出库作业下发 |
| | | */ |
| | | public synchronized void shuttleIoExecute() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库站 |
| | | for (DevpSlave.StaRack rackInStn : devp.getRackInStn()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | StaProtocol staProtocol = devpThread.getStation().get(rackInStn.getStaNo()); |
| | | StaProtocol staProtocol105 = devpThread.getStation().get(105); |
| | | staProtocol105.setWorkNo((short) 752); |
| | | staProtocol105.setStaNo((short) 100); |
| | | |
| | | StaProtocol staProtocol106 = devpThread.getStation().get(106); |
| | | staProtocol106.setWorkNo((short) 753); |
| | | staProtocol106.setStaNo((short) 100); |
| | | |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (true || staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectRackInStep48(workNo, staProtocol.getSiteId()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == 4 || wrkMast.getWrkSts() == 8) { |
| | | ShuttleThread shuttleThread = null; |
| | | HashMap<String, Object> searchIdleShuttle = null; |
| | | if (wrkMast.getWrkSts() == 4) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | }else { |
| | | //状态8,四向穿梭车已在提升机口,等待命令进行入库搬运动作 |
| | | Integer shuttleNo = wrkMast.getShuttleNo();//四向穿梭车号 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); |
| | | } |
| | | |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());//给工作档分配四向穿梭车号 |
| | | |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | //四向穿梭车号 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | //任务号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //入出库模式 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue()); |
| | | //源库位(小车当前位置) |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | |
| | | if (wrkMast.getWrkSts() == 8 || Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | //同一层 |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setWrkSts(9L);//小车入库中 |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号 |
| | | |
| | | //小车当前层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 搜索空闲且最近的四向穿梭车 |
| | | */ |
| | | public HashMap<String,Object> searchIdleShuttle(WrkMast wrkMast) { |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();//库位号 |
| | | LocMast locMast = locMastService.queryByLoc(locNo);//找到库位记录 |
| | | String lay = locNo.substring(locNo.length() - 2, locNo.length());//当前工作档库位层高 |
| | | ShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程 |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | String shuttleLocNo = shuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String shuttleLocNoLay = shuttleLocNo.substring(shuttleLocNo.length() - 2, shuttleLocNo.length());//库位号对应层高 |
| | | if (lay.equals(shuttleLocNoLay)) { |
| | | //当前四向穿梭车和工作档任务在同一层,则调配该车辆 |
| | | map.put("sameLay", true);//同一层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | //更新当前最近的四向穿梭车 |
| | | if (recentShuttle == null) { |
| | | recentShuttle = shuttleThread; |
| | | }else { |
| | | ShuttleProtocol recentShuttleProtocol = recentShuttle.getShuttleProtocol();//目前最近穿梭车 |
| | | String recentShuttleLocNo = recentShuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String recentShuttleLocNoLay = recentShuttleLocNo.substring(recentShuttleLocNo.length() - 2, recentShuttleLocNo.length());//库位号对应层高 |
| | | |
| | | int recentShuttleLocNoLayInt = Integer.parseInt(recentShuttleLocNoLay); |
| | | int layInt = Integer.parseInt(lay); |
| | | int shuttleLocNoLayInt = Integer.parseInt(shuttleLocNoLay); |
| | | int i = Math.abs(layInt - recentShuttleLocNoLayInt);//工作档楼层减最近穿梭车楼层,取绝对值 |
| | | int j = Math.abs(layInt - shuttleLocNoLayInt);//工作档楼层减当前穿梭车楼层,取绝对值 |
| | | if (i < j) { |
| | | //更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } else if (i == j) { |
| | | //楼层相同情况 |
| | | //找距离出库点最近的车 |
| | | |
| | | if (!(recentShuttleProtocol.isIdle() && shuttleProtocol.isIdle())) { |
| | | //只要有一辆车不是空闲则不进行调度 |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", null); |
| | | return map; |
| | | } |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String recentLiftLocNo = liftSlave.getLiftLocNo(recentShuttleLocNoLayInt); |
| | | String shuttleLiftLocNo = liftSlave.getLiftLocNo(shuttleLocNoLayInt); |
| | | |
| | | //当前最近四向穿梭车到提升机路径 |
| | | List<NavigateNode> recentShuttlePath = NavigateUtils.calc(recentShuttleLocNo, recentLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //当前楼层四向穿梭车到提升机路径 |
| | | List<NavigateNode> shuttlePath = NavigateUtils.calc(shuttleLocNo, shuttleLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //判断哪一个路径最短 |
| | | if (shuttlePath.size() < recentShuttlePath.size()) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", recentShuttle); |
| | | return map; |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车任务完成 |
| | | */ |
| | | public synchronized void shuttleFinished() { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车状态为等待确认 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id && shuttleProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo59(shuttleProtocol.getTaskNo().intValue()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 9: |
| | | wrkMast.setWrkSts(14L); |
| | | break; |
| | | case 5: |
| | | wrkMast.setWrkSts(6L); |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务 |
| | | */ |
| | | public synchronized void liftIoExecute() { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //搜索是否有待处理的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectLiftStep6(); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setShuttleNo(wrkMast.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | //找到四向穿梭车的线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, liftProtocol.getShuttleNo().intValue()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | //当前穿梭车楼层 |
| | | int currentLocNoLey = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Integer.parseInt(wrkMastLocNo.substring(wrkMastLocNo.length() - 2, wrkMastLocNo.length())); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != currentLocNoLey) { |
| | | //不同楼层 |
| | | LiftCommand command1 = new LiftCommand(); |
| | | command1.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command1.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command1.setRun((short) 1);//升降 |
| | | command1.setDistPosition((short) currentLocNoLey);//目标楼层(穿梭车所在楼层) |
| | | command1.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | //输送线将四向穿梭车移动进来 |
| | | LiftCommand command2 = new LiftCommand(); |
| | | command2.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command2.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command2.setRun((short) 6);//输送线运作 |
| | | command2.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | //提升机搬运四向穿梭车 |
| | | LiftCommand command3 = new LiftCommand(); |
| | | command3.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command3.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command3.setRun((short) 1);//升降 |
| | | command3.setDistPosition((short) wrkMastLocNoLey);//工作档目标楼层 |
| | | command3.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将四向穿梭车移出去 |
| | | //输送线将四向穿梭车移动进来 |
| | | LiftCommand command4 = new LiftCommand(); |
| | | command4.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command4.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command4.setRun((short) 3);//输送线运作 |
| | | command4.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command4);//将命令添加进list |
| | | |
| | | wrkMast.setWrkSts(7L);//移动任务 |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务完成 |
| | | */ |
| | | public synchronized void liftFinished() { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo7(liftProtocol.getTaskNo().intValue()); |
| | | if (wrkMast != null) { |
| | | wrkMast.setWrkSts(8L); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | // 演示 |
| | | this.steMoveDemo(crn, crnProtocol); |
| | | // this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | List<LocMast> locMasts = null; |
| | | boolean sign=false; |
| | | if (locMast.getRow1()>=5){ |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().ge("row1", 5) |
| | | .eq("bay1",locMast.getBay1()).eq("lev1",locMast.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>locMast.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("F") && !locMast1.getLocSts().equals("D")){ |
| | | if (!locMast1.getLocSts().equals("X")){ |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | }else if (locMast1.getRow1()<locMast.getRow1()){ |
| | | if (locMast1.getLocSts().equals("F") || locMast1.getLocSts().equals("D")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | }else { |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().le("row1", 4) |
| | | .eq("bay1",locMast.getBay1()).eq("lev1",locMast.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>locMast.getRow1()){ |
| | | if (locMast1.getLocSts().equals("F") || locMast1.getLocSts().equals("D")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | }else if (locMast1.getRow1()<locMast.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("F") && !locMast1.getLocSts().equals("D")){ |
| | | if (!locMast1.getLocSts().equals("X")){ |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (sign){ |
| | | continue; |
| | | } |
| | | |
| | | // 检测是否存在出库任务 |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+9000d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | List<LocMast> locMasts = null; |
| | | boolean sign=false; |
| | | if (sourceSta.getRow1()>=5){ |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().ge("row1", 5) |
| | | .eq("bay1",sourceSta.getBay1()).eq("lev1",sourceSta.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()<sourceSta.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("O")){ |
| | | News.error("当前工作档源库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | }else { |
| | | locMasts=locMastService.selectList(new EntityWrapper<LocMast>().le("row1", 4) |
| | | .eq("bay1",sourceSta.getBay1()).eq("lev1",sourceSta.getLev1())); |
| | | for (LocMast locMast1:locMasts){ |
| | | if (locMast1.getRow1()>sourceSta.getRow1()){ |
| | | if (!locMast1.getLocSts().equals("O")){ |
| | | News.error("当前工作档目标库位所在排前边存在货物!", wrkMast.getWrkNo()); |
| | | sign=true; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (sign){ |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9998); |
| | | if (wrkMast.getIoPri()<8000){ |
| | | wrkMast.setIoPri(wrkMast.getIoPri()+8999d); |
| | | } |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue; } |
| | | // if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | wrkMast = wrkMastMapper.selectCrnWaiting2(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | News.error("堆垛机处于等待确认且任务完成状态,复位,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | } else { |
| | | News.error("堆垛机处于等待确认且任务完成状态,复位失败,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } else if (wrkMast.getWrkSts() == 16) { |
| | | // 16.吊车出库中 ==> 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 16.吊车出库中 ==> 17.出库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 32) { |
| | | } |
| | | // else if (wrkCharge.getWrkSts() == 29) { |
| | | // // 29.开始充电 ===>> 30.完成充电 |
| | | // wrkCharge.setWrkSts(30L); |
| | | // if (!wrkChargeService.updateById(wrkCharge)) { |
| | | // News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | // } else { |
| | | // steThread.setResetFlag(true); |
| | | // } |
| | | // } |
| | | else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | try { |
| | | WrkDetl wrkDetl = wrkDetls.get(0); |
| | | if (!Cools.isEmpty(wrkDetl.getOrderNo())) { |
| | | OrderDetl orderDetl = orderDetlMapper.selectItemNoneOfBatch(wrkDetl.getOrderNo(), wrkDetl.getMatnr()); |
| | | ledCommand.getMatDtos().add(new MatDto(orderDetl)); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("led execute fail", e); |
| | | } |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | if (led.getId()>3){ |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId()-3, new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId()-3, led.getIp(), led.getPort()); |
| | | continue; |
| | | }else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | }else { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | }else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | */ |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | News.error(" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectAllC())){ |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | if (devpThread.charge0) { |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(chargeLocNo) |
| | | if ( 0<steProtocol.getRow().intValue() && steProtocol.getRow().intValue()<=4 |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | // 修改工作档状态 21.准备充电 => 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 => 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (null == wrkCharge) { return; } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, 1); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == wrkCharge) { |
| | | try{ |
| | | if (steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()){ |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(1); // 穿梭车编号 |
| | | steCommand.setTaskNo(10060); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, 1, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | return; |
| | | } |
| | | return; |
| | | } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())+40) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | wrkChargeMapper.updateById(wrkCharge); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | }else if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine()) && steProtocol.getChargeStatus()==(short)0 && steProtocol.isBrushConnect()) { |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | try { |
| | |
| | | return; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | //26.等待充电 ===> |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | Float idle2 = steProtocol.isIdle2(); |
| | | String chargeLine = SpringUtils.getBean(BasSteService.class).selectById(1).getChargeLine(); |
| | | if (idle2<(Float.parseFloat(chargeLine)+2)){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 666));//充电标记 |
| | | }else if (idle2 >= 100f){ |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(3, 999));//中断充电标记 |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | }else { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE); // 任务模式: 断开充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | } |
| | | /** |
| | | * 出入库模式切换 |
| | | */ |
| | | public synchronized void outAndIn() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | Thread.sleep(500); |
| | | boolean a=true,b=true; |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectAll(inSta.getStaNo()); |
| | | if (Cools.isEmpty(wrkMasts)){ |
| | | b=false; |
| | | }else { |
| | | for (WrkMast wrkMast:wrkMasts){ |
| | | if (wrkMast.getSourceStaNo() > wrkMast.getStaNo()){ |
| | | a=false; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | switch (inSta.getStaNo()) { |
| | | case 102://1F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 11)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 12)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 10)); |
| | | } |
| | | break; |
| | | case 202://2F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 21)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 22)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 20)); |
| | | } |
| | | break; |
| | | case 302://3F |
| | | if (a && b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 31)); |
| | | }else if (b){ |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 32)); |
| | | }else { |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, 30)); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | |
| | | } |