| | |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.WMSAndAGVInterfaceParam; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.TaskWrkMapper; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.PostMesDataUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private WaitPakinMapper waitPakinMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private LocDetlService locDetlService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private TaskWrkMapper taskWrkMapper; |
| | | @Autowired |
| | | private TaskWrkService taskWrkService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==180 && devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) |
| | | && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) { |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)9999); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // // 插入工作明细档 |
| | | // wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | // |
| | | // // 插入工作主档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setBarcode(barcode); // 托盘码 |
| | | // wrkMast.setFullPlt("Y"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("N"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 将入库通知档修改为已启动 |
| | | // if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) { |
| | | // throw new CoolException("修改入库通知档状态为已启动失败"); |
| | | // } |
| | | // |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // barcodeThread.setBarcode(""); |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | public void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && staProtocol.isPakMk()) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){ |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | | } |
| | | |
| | | // 拣、盘、并 作业站转换 |
| | | // int stnNo = 0; |
| | | // if (wrkMast.getStaNo() == 109) { |
| | | // stnNo = 127; |
| | | // } else if (wrkMast.getStaNo() == 113) { |
| | | // stnNo = 128; |
| | | // } else { |
| | | // log.error("{}号任务数据异常!", wrkMast.getWrkNo()); |
| | | // } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | @Value("${wms.movePath}") |
| | | private String movePath; |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staProtocol.getSiteId().toString()); |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | if (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 2) { |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, taskWrk.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(taskWrk.getWrkNo().shortValue()) |
| | | && crnProtocol.getTaskFinish() == 0 |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue()); |
| | | String targetPoint = taskWrk.getTargetPoint(); |
| | | int i = Integer.parseInt(targetPoint); |
| | | staProtocol.setStaNo((short)i); |
| | | if (!CommandUtils.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | taskWrk.setWrkSts(14); |
| | | if (taskWrkMapper.updateById(taskWrk) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", taskWrk.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | | //堆垛机回原点任务中 |
| | | if(crnThread.isBackHpFlag()){ |
| | | continue; |
| | | } |
| | | |
| | |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 回原点,堆垛机没有执行中任务,设备存在入库任务时叫回原点 |
| | | */ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread){ |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | // if (basCrnp == null) { |
| | | // log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | // continue; |
| | | // } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if(crnProtocol.getBay() ==1 && crnProtocol.getLevel()==1){ |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | } |
| | | // } |
| | | } |
| | | |
| | | /** |
| | |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo().toString()); |
| | | if(null == taskWrk) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")){ |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | crnCommand.setSourcePosX(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosY(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setSourcePosZ(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setCommand((short)1); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | | // |
| | | // if (true) { |
| | | // break; |
| | | // } |
| | | // |
| | | // try{ |
| | | // Thread.sleep(500); |
| | | // }catch(Exception ignore){} |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | taskWrk.setWrkSts(3); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | |
| | |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | for (WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(slave.getId(), crnStn.getStaNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | if (taskWrk.getIoType() != 2 || taskWrk.getTargetPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | |
| | | List<TaskWrk> taskWrks1 = taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | if (Cools.isEmpty(taskWrks1) && taskWrks1.size()!=0){ |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint()); |
| | | TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo); |
| | | if (!Cools.isEmpty(hallowLocNoTask)){ |
| | | if (!Cools.isEmpty(hallowLocNoTask.getTargetPoint())){ |
| | | continue; |
| | | } |
| | | // new PostMesDataUtils().postMesData("移库任务分配库位",wmsUrl,movePath,hallowLocNoTask); |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(movePath) |
| | | .setJson(JSON.toJSONString(hallowLocNoTask)) |
| | | .build() |
| | | .doPost(); |
| | | System.out.println("response:"+response); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | //解析 |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/"+movePath, JSON.toJSONString(hallowLocNoTask), "请求移库任务分配库位"); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | crnCommand.setSourcePosX(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getBay().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getLev().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getRow().shortValue()); // 目标库位层 |
| | | crnCommand.setCommand((short)1); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 出库 ===>> 库位到堆垛机站 |
| | | // */ |
| | | // public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // // 工作档状态判断 |
| | | // if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | // log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | // continue; |
| | | // } |
| | | // // 获取源库位信息 |
| | | // LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | // log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | // continue; |
| | | // } |
| | | // // 获取堆垛机出库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // |
| | | //// // 入出库模式判断 |
| | | //// if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // |
| | | // |
| | | // // 查询站点详细信息 |
| | | // BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | // if (staDetl == null) { |
| | | // log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | // continue; |
| | | // } |
| | | // // 判断堆垛机出库站状态 |
| | | // if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | // && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 堆垛机控制过滤 |
| | | // if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | // if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | // String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | // LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | // if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // if (null == waitWrkMast) { |
| | | // log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | // } else { |
| | | // if(waitWrkMast.getWrkSts() == 11) { |
| | | // waitWrkMast.setIoPri(15D); |
| | | // waitWrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | // log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | // } |
| | | // continue; |
| | | // } else { |
| | | // |
| | | // } |
| | | // } |
| | | // } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | // } |
| | | // log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // // 已经存在吊车执行任务时,则过滤 |
| | | // if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | // return; |
| | | // } |
| | | // |
| | | // // 1.堆垛机开始移动 |
| | | // CrnCommand crnCommand = new CrnCommand(); |
| | | // crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | // crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | // crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | // crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | // crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | // crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | // log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | // Date now = new Date(); |
| | | // wrkMast.setWrkSts(12L); |
| | | // wrkMast.setCrnStrTime(now); |
| | | // wrkMast.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut3(slave.getId(), crnStn.getStaNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("")) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (taskWrk.getIoType() != 3 || taskWrk.getTargetPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/目标库位号, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | taskWrk.setWrkSts(12); |
| | | taskWrk.setModiTime(now); |
| | | if (taskWrkMapper.updateById(taskWrk) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | |
| | |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | if (crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.HANDLING_COMPLETED && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | if (taskWrk == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (taskWrk.getWrkSts() == 3 || (taskWrk.getWrkSts() == 12 && taskWrk.getIoType() == 3)) { |
| | | taskWrk.setWrkSts(4); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | taskWrk.setModiTime(now); |
| | | Integer integerTaskWrk = taskWrkMapper.updateById(taskWrk); |
| | | // 修改成功后复位堆垛机 |
| | | if (integerTaskWrk > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | }else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm1() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm1()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm1()):crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | (int) crnProtocol.getAlarm1(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | if (crnProtocol.getAlarm1() == null || crnProtocol.getAlarm1() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | if (crnProtocol.getAlarm1() != null && crnProtocol.getAlarm1() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm1().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm1()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm1()):crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | (int)crnProtocol.getAlarm1(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // |
| | | // try { |
| | | // // 插入工作主档 |
| | | // WrkMast wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(10); // 入出库状态:10.空板入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setFullPlt("N"); // 满板 |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("Y"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | //// wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | //自动派发任务 |
| | | public void autoDistribute() { |
| | | Config config = configService.selectByCode("autoDistribute"); |
| | | if (config == null) { |
| | | return; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | // if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { continue; } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 1: |
| | | ledCommand.setTitle("全板入库"); |
| | | break; |
| | | case 10: |
| | | ledCommand.setTitle("空板入库"); |
| | | break; |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10 ) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | if (config.getValue().equals("false")) {//判断是否开启自动派发任务 |
| | | return; |
| | | } |
| | | |
| | | for (TaskWrk taskWrk : taskWrkService.selectReceive()) { |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | taskWrkService.distribute(taskWrk.getTaskNo(), 9527L); |
| | | } catch (CoolException e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | @Async |
| | | public void ledReset() { |
| | | // for (LedSlave led : slaveProperties.getLed()) { |
| | | // // 获取输送线plc线程 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // // 命令集合 |
| | | // boolean reset = true; |
| | | // for (Integer staNo : led.getStaArr()) { |
| | | // // 获取叉车站点 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.getWorkNo() != 0) { |
| | | // reset = false; |
| | | // break; |
| | | // } |
| | | // } |
| | | // // 获取led线程 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | // // led显示默认内容 |
| | | // if (reset) { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | // log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // } |
| | | // } |
| | | // } |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(入库版) |
| | | * tip:同步 |
| | | */ |
| | | @Transactional |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast){ |
| | | LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo()); |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(now); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(now); |
| | | wrkDetl.setModiTime(now); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("S"); // S.入库预约,入库阻塞库位移转 |
| | | shallowLoc.setModiTime(now); |
| | | if (!locMastService.updateById(shallowLoc)){ |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // // 修改目标库位状态 |
| | | // if (loc.getLocSts().equals("O")) { |
| | | // loc.setLocSts("S"); // S.入库预约 |
| | | // loc.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(loc)) { |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | // } |
| | | // } else { |
| | | // throw new CoolException("移转失败"); |
| | | // } |
| | | wrkMast.setLocNo(shallowLoc.getLocNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("修改阻塞入库任务失败"); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc1.getLocSts().equals("O")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | } |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (null == loc) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1(){ |
| | | try { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | | continue; |
| | | } // 必须为演示状态 |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取移库工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId()); |
| | | if (null != wrkMast) { |
| | | continue; |
| | | } |
| | | |
| | | LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId()); |
| | | LocMast loc = locMastService.queryDemoLoc(crn.getId()); |
| | | if (null == sourceLoc || null == loc) { |
| | | continue; |
| | | } |
| | | |
| | | String sourceLocNo = sourceLoc.getLocNo(); |
| | | String locNo = loc.getLocNo(); |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(sourceLocNo); // 源库位 |
| | | wrkMast.setLocNo(locNo); // 目标库位 |
| | | wrkMast.setFullPlt("N"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | // List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | // for (LocDetl locDetl : locDetls) { |
| | | // WrkDetl wrkDetl = new WrkDetl(); |
| | | // wrkDetl.setWrkNo(workNo); |
| | | // wrkDetl.setIoTime(new Date()); |
| | | // wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | // VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | // wrkDetl.setAppeTime(new Date()); |
| | | // wrkDetl.setModiTime(new Date()); |
| | | // if (!wrkDetlService.insert(wrkDetl)) { |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | // } |
| | | // } |
| | | // 修改源库位状态 |
| | | if (sourceLoc.getLocSts().equals("D")) { |
| | | sourceLoc.setLocSts("R"); // R.出库预约 |
| | | sourceLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("堆垛机演示 ===>> 库位移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机命令下发后,异步修改工作档状态 |
| | | */ |
| | | public synchronized void crnIoWrkMast(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | // 堆垛机正在运行 |
| | | if (crnProtocol.getStatusType() != CrnStatusType.IDLE && crnProtocol.getTaskNo() != 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { continue; } |
| | | // 入库 |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | // 出库、移库 |
| | | if (wrkMast.getWrkSts() == 11) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | WrkMast pakout = wrkMastMapper.selectWorkingPakout(); |
| | | if (pakout != null) { |
| | | if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioMode = IoModeType.PAKOUT_BOOTING; |
| | | |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(); |
| | | if (pakin == null) { |
| | | // 出库模式 |
| | | devpThread.ioMode = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioMode = IoModeType.PAKIN_MODE; |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | public void outOfDevp() { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) { |
| | | wrkMast.setCtnNo("Y"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |