| | |
| | | private boolean PakOut = true; |
| | | //根据距离跳过取货 |
| | | private boolean PakRgv = true; |
| | | //接驳标记 |
| | | private boolean PakToCrn = true; |
| | | |
| | | public RgvThread(RgvSlave slave) { |
| | | this.slave = slave; |
| | |
| | | case 1: |
| | | readStatus(); |
| | | break; |
| | | // 工位1、2写入数据 |
| | | // 小车工位写入数据 |
| | | case 2: |
| | | write12((RgvCommand) task.getData()); |
| | | break; |
| | | //工位1写入数据 |
| | | case 4: |
| | | write1((RgvCommand) task.getData()); |
| | | break; |
| | | // //工位2写入数据 |
| | | case 5: |
| | | write2((RgvCommand) task.getData()); |
| | | write((RgvCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | case 3: |
| | |
| | | command = new RgvCommand(); |
| | | } |
| | | command.setRgvNo(slave.getId()); // RGV编号 |
| | | command.setTaskNo1(0); // 工作号 |
| | | command.setAckFinish1(true); // 任务完成确认位 |
| | | command.setTaskStatus1(RgvTaskStatusType.NONE); // 任务模式 |
| | | command.setTargetPosition1( 0); // 源站 |
| | | command.setEndStaNo1(0); // 目标站 |
| | | command.setWrkTaskPri((short)0); |
| | | command.setCommand(false); |
| | | write1(command); |
| | | break; |
| | | case 6: |
| | | RgvCommand command2 = (RgvCommand) task.getData(); |
| | | if (null == command2) { |
| | | command2 = new RgvCommand(); |
| | | } |
| | | command2.setRgvNo(slave.getId()); // RGV编号 |
| | | command2.setTaskNo2(0); // 工作号 |
| | | command2.setAckFinish2(true); // 任务完成确认位 |
| | | command2.setTaskStatus2(RgvTaskStatusType.NONE); // 任务模式 |
| | | command2.setTargetPosition2( 0); // 源站 |
| | | command2.setEndStaNo2(0); // 目标站 |
| | | command2.setWrkTaskPri((short)0); |
| | | command2.setCommand(false); |
| | | write2(command2); |
| | | break; |
| | | case 7: //工位1取货确认 |
| | | RgvCommand command3 = (RgvCommand) task.getData(); |
| | | if (null == command3) { |
| | | command3 = new RgvCommand(); |
| | | } |
| | | command3.setRgvNo(slave.getId()); // RGV编号 |
| | | command3.setAckFinish1(true); // 任务完成确认位 |
| | | command3.setTaskStatus1(RgvTaskStatusType.NONE); // 任务模式 |
| | | command3.setTargetPosition1( 0); // 源站 |
| | | command3.setCommand(false); |
| | | command3.setWrkTaskPri((short)0); |
| | | write1(command3); |
| | | break; |
| | | case 8 : |
| | | RgvCommand command4 = (RgvCommand) task.getData(); |
| | | if (null == command4) { |
| | | command4 = new RgvCommand(); |
| | | } |
| | | command4.setRgvNo(slave.getId()); // RGV编号 |
| | | command4.setAckFinish2(true); // 任务完成确认位 |
| | | command4.setTaskStatus2(RgvTaskStatusType.NONE); // 任务模式 |
| | | command4.setTargetPosition2( 0); // 小车目标站清零 |
| | | command4.setCommand(false); |
| | | command4.setWrkTaskPri((short)0); |
| | | write2(command4); |
| | | break; |
| | | // 回原点 避让 |
| | | case 9: |
| | | // RgvCommand commandAvoidanceXY = (RgvCommand) task.getData(); |
| | | // if (null == commandAvoidanceXY) { |
| | | // commandAvoidanceXY = new RgvCommand(); |
| | | // } |
| | | // commandAvoidanceXY.setRgvNo(slave.getId()); // RGV编号 |
| | | // commandAvoidanceXY.setTaskNo1((short) 9999); // 工作号 |
| | | // commandAvoidanceXY.setAckFinish1((short) 1); // 任务完成确认位 |
| | | // commandAvoidanceXY.setTaskMode1(RgvTaskModeType.GO_ORIGIN); // 任务模式 |
| | | // commandAvoidanceXY.setSourceStaNo1((short)0); // 源站 |
| | | // commandAvoidanceXY.setDestinationStaNo1((short)0); // 目标站 |
| | | //// commandAvoidanceXY.setTaskNo2((short) 0); // 工作号 |
| | | //// commandAvoidanceXY.setAckFinish2((short) 1); // 任务完成确认位 |
| | | //// commandAvoidanceXY.setTaskMode2(RgvTaskModeType.GO_ORIGIN); // 任务模式 |
| | | //// commandAvoidanceXY.setSourceStaNo2((short)0); // 源站 |
| | | //// commandAvoidanceXY.setDestinationStaNo2((short)0); // 目标站 |
| | | // commandAvoidanceXY.setCommand((short)0); |
| | | // write(commandAvoidanceXY); |
| | | command.setTaskNo(0); // 工作号 |
| | | command.setTaskStatus(RgvTaskStatusType.NONE); // 任务模式 |
| | | command.setTargetPosition(0); // 源站 |
| | | command.setWrkTaskPri(0); // 目标站 |
| | | write(command); |
| | | break; |
| | | default: |
| | | break; |
| | |
| | | rgvProtocol.setTaskNo1(0); |
| | | rgvProtocol.setStatus1((short)-1); |
| | | rgvProtocol.setLoaded1(false); |
| | | rgvProtocol.setWrkTaskMove1((short)0); |
| | | //工位2状态 |
| | | rgvProtocol.setTaskNo2(0); |
| | | rgvProtocol.setStatus2((short)-1); |
| | | rgvProtocol.setLoaded2(false); |
| | | rgvProtocol.setWrkTaskMove2((short)0); |
| | | // rgvProtocol.setAlarm((short)0); |
| | | // rgvProtocol.setxSpeed((short) 0); |
| | | // rgvProtocol.setxDistance((short) 0); |
| | |
| | | rgvProtocol.setRgvPos(siemensNet.getByteTransform().TransInt32(result.Content, 4)); |
| | | rgvProtocol.setRgvPosDestination( siemensNet.getByteTransform().TransInt32(result.Content, 8)); |
| | | rgvProtocol.setStatus1(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | rgvProtocol.setStatus2(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | rgvProtocol.setTaskNo1(siemensNet.getByteTransform().TransInt32(result.Content, 16)); |
| | | rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt32(result.Content, 20)); |
| | | |
| | | boolean[] status1 = siemensNet.getByteTransform().TransBool(result.Content, 24, 2); |
| | | rgvProtocol.setLoaded1(status1[0]); |
| | | rgvProtocol.setLoaded2(status1[1]); |
| | |
| | | rgvProtocol.setErr5(status2[4]); |
| | | rgvProtocol.setErr6(status2[5]); |
| | | rgvProtocol.setErr7(status2[6]); |
| | | boolean[] status3 = siemensNet.getByteTransform().TransBool(result.Content, 27, 1); |
| | | rgvProtocol.setErr1(status3[0]); |
| | | rgvProtocol.setErr2(status3[1]); |
| | | rgvProtocol.setErr3(status3[2]); |
| | | rgvProtocol.setErr4(status3[3]); |
| | | rgvProtocol.setErr5(status3[4]); |
| | | rgvProtocol.setErr6(status3[5]); |
| | | rgvProtocol.setErr7(status3[6]); |
| | | |
| | | |
| | | // rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | // rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | // rgvProtocol.setTaskNo2(siemensNet.getByteTransform().TransInt16(result.Content, 4)); |
| | | // rgvProtocol.setLoaded2(siemensNet.getByteTransform().TransInt16(result.Content, 8)); |
| | | // rgvProtocol.setStatus2(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | // rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | // rgvProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | // rgvProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | // rgvProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | // rgvProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | // rgvProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | // rgvProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 30)); |
| | | // rgvProtocol.setTemp5(siemensNet.getByteTransform().TransInt16(result.Content, 32)); |
| | | // rgvProtocol.setxSpeed(siemensNet.getByteTransform().TransInt16(result.Content, 28)); |
| | | // rgvProtocol.setxDistance(siemensNet.getByteTransform().TransInt16(result.Content, 40)); |
| | | // rgvProtocol.setxDuration(siemensNet.getByteTransform().TransInt16(result.Content, 48)); |
| | | |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 工位1复位信号 |
| | | if (rgvProtocol.getStatusType1().equals(RgvStatusType.WAITING) |
| | | || rgvProtocol.getStatusType1().equals(RgvStatusType.FETCHWAITING)) { |
| | | if (resetFlag1) { |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setAckFinish1(true); |
| | | if (write1(rgvCommand)) { |
| | | resetFlag1 = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 工位2复位信号 |
| | | if (rgvProtocol.getStatusType2().equals(RgvStatusType.WAITING) |
| | | || rgvProtocol.getStatusType2().equals(RgvStatusType.FETCHWAITING)) { |
| | | if (resetFlag2) { |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setAckFinish2(true); |
| | | if (write2(rgvCommand)) { |
| | | resetFlag2 = false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 根据实时信息更新数据库 |
| | |
| | | initRgv(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 工位1、2同时写入数据 |
| | | * 小车工位写入写入数据 |
| | | */ |
| | | private boolean write12(RgvCommand command) throws InterruptedException { |
| | | private boolean write(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 34); |
| | | // OperateResultExOne<byte[]> result4 = siemensNet.Read("DB100.10", (short) 2); |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 39); |
| | | if (result1.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(result1.Content, 0)); |
| | | one.setEndStaNo1(siemensNet.getByteTransform().TransInt32(result1.Content, 4)); |
| | | one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(result1.Content, 8)); |
| | | one.setTaskNo1(siemensNet.getByteTransform().TransInt32(result1.Content, 10)); |
| | | one.setDirection1(siemensNet.getByteTransform().TransInt16(result1.Content, 14)); |
| | | one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(result1.Content, 16)); |
| | | one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 20)); |
| | | one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(result1.Content, 24)); |
| | | one.setTaskNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 26)); |
| | | one.setDirection2(siemensNet.getByteTransform().TransInt16(result1.Content, 30)); |
| | | |
| | | News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(result1.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(result1.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(result1.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(result1.Content, 10));//下发工作号 |
| | | News.info("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | OperateResult result2 = siemensNet.Write("DB100.34", false); |
| | | if (result2.IsSuccess){ |
| | | News.error("下发前把车子确认位置为false"); |
| | | } |
| | | byte[] writeBytes = new byte[36]; |
| | | byte[] writeBytes = new byte[14]; |
| | | command.setRgvNo(slave.getId()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 0, command.getTargetPosition1()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 4, command.getEndStaNo1()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 8, command.getTaskStatus1()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 10, command.getTaskNo1()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 14, command.getDirection1()); |
| | | setBool(writeBytes, 32, 0, command.getAckFinish1()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 16, command.getTargetPosition2()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 20, command.getEndStaNo2()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 24, command.getTaskStatus2()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 26, command.getTaskNo2()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 30, command.getDirection2()); |
| | | setBool(writeBytes, 32, 1, command.getAckFinish2()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 36, command.getWrkTaskPri()); |
| | | |
| | | writeInt32(writeBytes, 0, command.getWrkTaskPri()); |
| | | writeInt32(writeBytes, 4, command.getTargetPosition()); |
| | | writeInt16(writeBytes, 8, (short)command.getTaskStatus()); |
| | | writeInt32(writeBytes, 10, command.getTaskNo()); |
| | | OperateResult result = siemensNet.Write("DB100.0", writeBytes); |
| | | |
| | | if (!result.IsSuccess){ |
| | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 36); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 14); |
| | | if (resultRead.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setDirection1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setTaskNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10)); |
| | | one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setEndStaNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 4)); |
| | | one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0)); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt16(resultRead.Content, 36)); |
| | | one.setDirection2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 30)); |
| | | one.setTaskNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 26)); |
| | | one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 24)); |
| | | one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 20)); |
| | | one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 16)); |
| | | one.setWrkTaskPri(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0));//执行工位 |
| | | one.setTargetPosition(siemensNet.getByteTransform().TransInt32(resultRead.Content, 4));//行走目标站 |
| | | one.setTaskStatus(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8));//小车状态 |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10));//下发工作号 |
| | | if ( |
| | | !command.getDirection1().equals(one.getDirection1()) || |
| | | !command.getTaskNo1().equals(one.getTaskNo1()) || |
| | | !command.getTaskStatus1().equals(one.getTaskStatus1()) || |
| | | !command.getEndStaNo1().equals(one.getEndStaNo1()) || |
| | | !command.getTargetPosition1().equals(one.getTargetPosition1()) || |
| | | !command.getDirection2().equals(one.getDirection2()) || |
| | | !command.getTaskNo2().equals(one.getTaskNo2()) || |
| | | !command.getTaskStatus2().equals(one.getTaskStatus2()) || |
| | | !command.getEndStaNo2().equals(one.getEndStaNo2()) || |
| | | !command.getTargetPosition2().equals(one.getTargetPosition2()) |
| | | !command.getTaskNo().equals(one.getTaskNo()) || |
| | | !command.getTaskStatus().equals(one.getTaskStatus()) || |
| | | !command.getWrkTaskPri().equals(one.getWrkTaskPri()) || |
| | | !command.getTargetPosition().equals(one.getTargetPosition()) |
| | | ) { |
| | | try{ |
| | | News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | |
| | | } |
| | | } |
| | | News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(4, command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(2, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | |
| | | News.error("RGV命令地址写入后回读出错"); |
| | | } |
| | | |
| | | if (command.getAckFinish1() || command.getAckFinish2()) { |
| | | if (result.IsSuccess) { |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | |
| | | do { |
| | | writeCount2++; |
| | | boolean commandFinish = false; |
| | | boolean commandFinish2 = false; |
| | | result = siemensNet.Write("DB100.DBX32.0", commandFinish); |
| | | OperateResult result3 = siemensNet.Write("DB100.DBX32.1", commandFinish); |
| | | |
| | | if(result.IsSuccess && result3.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.32", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 0); |
| | | commandFinish2=siemensNet.getByteTransform().TransBool(resultRead.Content, 1); |
| | | |
| | | if (!commandFinish && !commandFinish2) { |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | if (result.IsSuccess) { //任务下发确认 |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | do { |
| | | writeCount2++; |
| | | boolean commandFinish = true; |
| | | result = siemensNet.Write("DB100.34.0", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.34", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 0); |
| | | if (!commandFinish){ |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getTaskNo1(), |
| | | command.getTaskNo2(), |
| | | command.getTaskNo(), |
| | | command.getRgvNo(), |
| | | new Date(), |
| | | command.getTargetPosition1() |
| | | command.getTaskStatus().toString(), |
| | | command.getTargetPosition(), |
| | | command.getWrkTaskPri(), |
| | | new Date() |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) { |
| | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位12命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | log.info("RGV 工位命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位12数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 工位1写入数据 |
| | | */ |
| | | private boolean write1(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 34); |
| | | // OperateResultExOne<byte[]> result4 = siemensNet.Read("DB100.10", (short) 2); |
| | | if (result1.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(result1.Content, 0)); |
| | | one.setEndStaNo1(siemensNet.getByteTransform().TransInt32(result1.Content, 4)); |
| | | one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(result1.Content, 8)); |
| | | one.setTaskNo1(siemensNet.getByteTransform().TransInt32(result1.Content, 10)); |
| | | one.setDirection1(siemensNet.getByteTransform().TransInt16(result1.Content, 14)); |
| | | // one.setAckFinish1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 0)); |
| | | // one.setTaskNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 2)); |
| | | // one.setTaskMode1(siemensNet.getByteTransform().TransInt16(result3.Content, 4)); |
| | | // one.setSourceStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 6)); |
| | | // one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 8)); |
| | | // one.setCommand(siemensNet.getByteTransform().TransInt16(result4.Content, 0)); |
| | | |
| | | News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | public static void writeInt32(byte[] buffer, int index, int value) { |
| | | buffer[index] = (byte)((value >> 24) & 0xFF); |
| | | buffer[index + 1] = (byte)((value >> 16) & 0xFF); |
| | | buffer[index + 2] = (byte)((value >> 8) & 0xFF); |
| | | buffer[index + 3] = (byte)(value & 0xFF); |
| | | } |
| | | |
| | | |
| | | OperateResult result2 = siemensNet.Write("DB100.34", false); |
| | | if (result2.IsSuccess){ |
| | | News.error("下发前把车子确认位置为false"); |
| | | } |
| | | byte[] writeBytes = new byte[34]; |
| | | command.setRgvNo(slave.getId()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 0, command.getTargetPosition1()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 4, command.getEndStaNo1()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 8, command.getTaskStatus1()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 10, command.getTaskNo1()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 14, command.getDirection1()); |
| | | setBool(writeBytes, 32, 0, command.getAckFinish1()); |
| | | public static void writeInt16(byte[] buffer, int index, short value) { |
| | | buffer[index] = (byte)((value >> 8) & 0xFF); // 高字节 |
| | | buffer[index + 1] = (byte)(value & 0xFF); // 低字节 |
| | | } |
| | | |
| | | // command.setRgvNo(slave.getId()); |
| | | // short[] array = new short[5]; |
| | | // array[0] = command.getAckFinish1(); |
| | | // array[1] = command.getTaskNo1(); |
| | | // array[2] = command.getTaskMode1(); |
| | | // array[3] = command.getSourceStaNo1(); |
| | | // array[4] = command.getDestinationStaNo1(); |
| | | // siemensNet.Write("DB100.10", command.getCommand()); |
| | | |
| | | OperateResult result = siemensNet.Write("DB100.0", writeBytes); |
| | | |
| | | if (!result.IsSuccess){ |
| | | News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(4,command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 34); |
| | | if (resultRead.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setDirection1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setTaskNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10)); |
| | | one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setEndStaNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 4)); |
| | | one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0)); |
| | | if ( |
| | | !command.getDirection1().equals(one.getDirection1()) || |
| | | !command.getTaskNo1().equals(one.getTaskNo1()) || |
| | | !command.getTaskStatus1().equals(one.getTaskStatus1()) || |
| | | !command.getEndStaNo1().equals(one.getEndStaNo1()) || |
| | | !command.getTargetPosition1().equals(one.getTargetPosition1()) |
| | | ) { |
| | | try{ |
| | | News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(4, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | }else { |
| | | News.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("RGV命令地址写入后回读出错"); |
| | | } |
| | | |
| | | if (command.getAckFinish1()) { |
| | | if (result.IsSuccess) { |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | |
| | | do { |
| | | writeCount2++; |
| | | boolean commandFinish = false; |
| | | result = siemensNet.Write("DB100.32.0", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.32", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 0); |
| | | if (!commandFinish){ |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | } |
| | | |
| | | // if (command.getAckFinish1() == 0) { |
| | | // short commandFinish = 1; //工位1任务写入 |
| | | // Thread.sleep(200); |
| | | // result = siemensNet.Write("DB100.10", commandFinish); |
| | | // } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getTaskNo1(), |
| | | command.getRgvNo(), |
| | | new Date(), |
| | | command.getTaskStatus1().toString(), |
| | | command.getTargetPosition1(), |
| | | command.getEndStaNo1(), |
| | | null, |
| | | new Date(), |
| | | null |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) { |
| | | log.error(ignore.getMessage()); |
| | | } |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("RGV 工位1命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位1命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | public static void writeBool(byte[] buffer, int byteIndex, int bitIndex, boolean value) { |
| | | if (value) { |
| | | buffer[byteIndex] |= (1 << bitIndex); |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位1数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位1数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | buffer[byteIndex] &= ~(1 << bitIndex); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 工位2写入数据 |
| | | */ |
| | | private boolean write2(RgvCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | log.error("RGV写入命令为空"); |
| | | return false; |
| | | } |
| | | |
| | | OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 34); |
| | | if (result1.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(result1.Content, 16)); |
| | | one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 20)); |
| | | one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(result1.Content, 24)); |
| | | one.setTaskNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 26)); |
| | | one.setDirection2(siemensNet.getByteTransform().TransInt16(result1.Content, 30)); |
| | | News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | |
| | | |
| | | OperateResult result2 = siemensNet.Write("DB100.34", false); |
| | | if (result2.IsSuccess){ |
| | | News.error("下发前把车子确认位置为0"); |
| | | } |
| | | byte[] writeBytes = new byte[34]; |
| | | command.setRgvNo(slave.getId()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 16, command.getTargetPosition2()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 20, command.getEndStaNo2()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 24, command.getTaskStatus2()); |
| | | siemensNet.getByteTransform().TransInt32(writeBytes, 26, command.getTaskNo2()); |
| | | siemensNet.getByteTransform().TransInt16(writeBytes, 30, command.getDirection2()); |
| | | setBool(writeBytes, 32, 1, command.getAckFinish2()); |
| | | |
| | | OperateResult result = siemensNet.Write("DB100.0", writeBytes); |
| | | |
| | | if (!result.IsSuccess){ |
| | | News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv,slave.getId(),new Task(5,command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | } |
| | | |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(400); |
| | | try { |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 34); |
| | | if (resultRead.IsSuccess){ |
| | | RgvCommand one = new RgvCommand(); |
| | | one.setDirection2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 30)); |
| | | one.setTaskNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 26)); |
| | | one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 24)); |
| | | one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 20)); |
| | | one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 16)); |
| | | if ( |
| | | !command.getDirection2().equals(one.getDirection2()) || |
| | | !command.getTaskNo2().equals(one.getTaskNo2()) || |
| | | !command.getTaskStatus2().equals(one.getTaskStatus2()) || |
| | | !command.getEndStaNo2().equals(one.getEndStaNo2()) || |
| | | !command.getTargetPosition2().equals(one.getTargetPosition2()) |
| | | ) { |
| | | try{ |
| | | News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | News.error("Rgv命令回读失败后,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | MessageQueue.offer(SlaveType.Rgv, slave.getId(), new Task(5, command)); |
| | | Thread.sleep(100); |
| | | readStatus(); |
| | | return false; |
| | | }else { |
| | | News.info("RGV命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("RGV命令地址写入后回读出错"); |
| | | } |
| | | |
| | | if (command.getAckFinish1()) { |
| | | if (result.IsSuccess) { |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | |
| | | do { |
| | | writeCount2++; |
| | | boolean commandFinish = false; |
| | | result = siemensNet.Write("DB100.32.1", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //RGV任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.32", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 1); |
| | | if (!commandFinish){ |
| | | News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | News.info("RGV任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("RGV任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | News.error("RGV任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasRgvOptService bean = SpringUtils.getBean(BasRgvOptService.class); |
| | | BasRgvOpt basRgvOpt = new BasRgvOpt( |
| | | command.getTaskNo2(), |
| | | command.getRgvNo(), |
| | | new Date(), |
| | | command.getTaskStatus2().toString(), |
| | | command.getTargetPosition2(), |
| | | command.getEndStaNo2(), |
| | | null, |
| | | new Date(), |
| | | null |
| | | ); |
| | | bean.insert(basRgvOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | log.info("RGV 工位2命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 工位2命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.RGV.offer(MessageFormat.format("【{0}】写入RGV plc工位2数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | log.error("写入RGV plc工位2数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | @Override |
| | | public void close() { |