| | |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.BasRgvErrMapper; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | |
| | | private BasRgvErrMapper basRgvErrMapper; |
| | | @Autowired |
| | | private BasRgvErrLogService basRgvErrLogService; |
| | | @Autowired |
| | | private BasRgvPathService basRgvPathService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public void generateStoreWrkFile() { |
| | | public synchronized void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo().shortValue()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | public void generateStoreWrkFile0() { |
| | | public synchronized void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | this.crnStnToLoc1(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | this.locToCrnStn1(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | this.locToCrnStn1(crn, crnProtocol); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | this.crnStnToLoc1(crn, crnProtocol); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 搜索RGV车。通过目标站搜索哪台车可用 |
| | | */ |
| | | public synchronized Integer searchRgvNo(Integer staNo) { |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (basDevp == null) { |
| | | return null;//目标站不存在 |
| | | } |
| | | //路径值 |
| | | int path = basDevp.getLocType3().intValue(); |
| | | |
| | | ArrayList<RgvThread> list = new ArrayList<>(); |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgv.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgv.getId()); |
| | | continue; |
| | | } |
| | | |
| | | list.add(rgvThread); |
| | | } |
| | | |
| | | if (list.size() > 1) { |
| | | //超过两台车,按照配置的规则进行分配 |
| | | for (RgvThread rgvThread : list) { |
| | | //获取车辆配置的路径规则 |
| | | BasRgvPath basRgvPath = basRgvPathService.selectByRgvNo(rgvThread.getSlave().getId()); |
| | | if (basRgvPath == null) { |
| | | continue; |
| | | } |
| | | //目标站是否包含当前路径中 |
| | | List<Integer> rgvPath = JSON.parseArray(basRgvPath.getPath(), Integer.class); |
| | | if (rgvPath.contains(path)) { |
| | | //当前路径中包含目标站,则选定这台车 |
| | | return rgvThread.getSlave().getId(); |
| | | } |
| | | } |
| | | }else { |
| | | //小于或等于1台车,分配全路径 |
| | | BasRgvPath basRgvPath = basRgvPathService.selectByRgvNo(0);//获取默认路径 |
| | | if (basRgvPath == null) { |
| | | return null; |
| | | } |
| | | List<Integer> rgvPath = JSON.parseArray(basRgvPath.getPath(), Integer.class); |
| | | if (rgvPath.contains(path)) { |
| | | //当前路径中包含目标站,则选定这台车 |
| | | return list.get(0).getSlave().getId(); |
| | | } |
| | | } |
| | | |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 绑定小车方法 |
| | | */ |
| | | public synchronized void rgvBindSte() { |
| | | //获取等待绑定RGV的任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectWaitBindRGV(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | //目标站 |
| | | Integer staNo = wrkMast.getStaNo(); |
| | | //通过目标站搜索rgv号 |
| | | Integer rgvNo = this.searchRgvNo(staNo); |
| | | if (rgvNo == null) {//未找到可用的rgv |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setRgvNo(rgvNo);//绑定rgv号 |
| | | wrkMast.setRgvDstaNo(wrkMast.getSourceStaNo());//设置RGV前往工作档源站取货 |
| | | if (wrkMastMapper.updateById(wrkMast)==0){ |
| | | log.error("绑定小车更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动, 并且无任务、无物时才继续执行 |
| | | // 只有当RGV空闲、自动, |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getTaskNo2() == 0 |
| | | && rgvProtocol.getLoaded1() == 0 && rgvProtocol.getLoaded2() == 0 |
| | | // && rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getTaskNo2() == 0 |
| | | // && rgvProtocol.getLoaded1() == 0 && rgvProtocol.getLoaded2() == 0 |
| | | ) { |
| | | // 如果最近一次是入库模式 |
| | | if (rgvProtocol.getLastIo().equals("I")) { |
| | | if (basRgv.getInEnable().equals("Y")) { |
| | | this.rgvInStn(rgv, rgvProtocol); // 入库 |
| | | rgvProtocol.setLastIo("O"); |
| | | } else if (basRgv.getOutEnable().equals("Y")) { |
| | | this.rgvOutStn(rgv, rgvProtocol); // 出库 |
| | | rgvProtocol.setLastIo("I"); |
| | | |
| | | //查找是否存在入出库工作中等待RGV搬运的任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectIoRgvNo(rgv.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast.getWrkSts() == 2) {//2.设备上走1 => 3.RGV取货中 |
| | | if (rgvProtocol.getTaskNo1() != 0 || rgvProtocol.getLoaded1() != 0) {//RGV是否无任务、RGV是否无货 |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(wrkMast.getRgvNo()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getRgvNo(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", wrkMast.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走1 => 3.RGV取货中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走1 => 3.RGV取货中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 4) {//4.RGV取货完成 => 5.RGV放货中 |
| | | if (rgvProtocol.getTaskNo1() == 0 || !rgvProtocol.getTaskNo1().equals(wrkMast.getWrkNo().shortValue())) {//RGV必须有任务且任务和当前工作档一致 |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getLoaded1() == 0) {//RGV必须有物 |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(wrkMast.getRgvNo()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getRgvNo(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", wrkMast.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 4.RGV取货完成 => 5.RGV放货中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(5L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 4.RGV取货完成 => 5.RGV放货中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 23) {//23.设备上走1 => 24.RGV取货中 |
| | | if (rgvProtocol.getTaskNo1() != 0 || rgvProtocol.getLoaded1() != 0) {//RGV是否无任务、RGV是否无货 |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(wrkMast.getRgvNo()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getRgvNo(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", wrkMast.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 23.设备上走1 => 24.RGV取货中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(24L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 23.设备上走1 => 24.RGV取货中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 25) {//25.RGV取货完成 => 26.RGV放货中 |
| | | if (rgvProtocol.getTaskNo1() == 0 || !rgvProtocol.getTaskNo1().equals(wrkMast.getWrkNo().shortValue())) {//RGV必须有任务且任务和当前工作档一致 |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getLoaded1() == 0) {//RGV必须有物 |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(wrkMast.getRgvNo()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getRgvNo(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", wrkMast.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 25.RGV取货完成 => 26.RGV放货中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(26L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 25.RGV取货完成 => 26.RGV放货中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (rgvProtocol.getLastIo().equals("O")) { |
| | | if (basRgv.getOutEnable().equals("Y")) { |
| | | this.rgvOutStn(rgv, rgvProtocol); // 出库 |
| | | rgvProtocol.setLastIo("I"); |
| | | } else if (basRgv.getInEnable().equals("Y")) { |
| | | this.rgvInStn(rgv, rgvProtocol); // 入库 |
| | | rgvProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2022-12-03 TQS修改,先遍历查询同台堆垛机工作档所有站点入库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | */ |
| | | public synchronized void crnStnToLoc1(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo() == wrkMast.getStaNo()){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 出库 ===>> 库位到堆垛机站 |
| | | // */ |
| | | // public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // // 工作档状态判断 |
| | | // if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | // log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | // continue; |
| | | // } |
| | | // // 获取源库位信息 |
| | | // LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | // log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | // continue; |
| | | // } |
| | | // // 获取堆垛机出库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // |
| | | //// // 入出库模式判断 |
| | | //// if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // |
| | | // |
| | | // // 查询站点详细信息 |
| | | // BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | // if (staDetl == null) { |
| | | // log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | // continue; |
| | | // } |
| | | // // 判断堆垛机出库站状态 |
| | | // if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | // && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 堆垛机控制过滤 |
| | | // if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-12-03 TQS修改,先遍历查询工作档所有站点出库任务LIST,根据工作档任务排序优先级高于 根据堆垛机入库站点排序 |
| | | */ |
| | | public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo() == wrkMast.getSourceStaNo()){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } else { |
| | | continue; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | // if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | // String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | // LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | // if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // if (null == waitWrkMast) { |
| | | // log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | // } else { |
| | | // if(waitWrkMast.getWrkSts() == 11) { |
| | | // waitWrkMast.setIoPri(15D); |
| | | // waitWrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | // log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | // } |
| | | // continue; |
| | | // } else { |
| | | // |
| | | // } |
| | | // } |
| | | // } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | // } |
| | | // log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // |
| | | // // 已经存在吊车执行任务时,则过滤 |
| | | // if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | // return; |
| | | // } |
| | | // |
| | | // // 1.堆垛机开始移动 |
| | | // CrnCommand crnCommand = new CrnCommand(); |
| | | // crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | // crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | // crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | // crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | // crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | // crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | // log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | // Date now = new Date(); |
| | | // wrkMast.setWrkSts(12L); |
| | | // wrkMast.setCrnStrTime(now); |
| | | // wrkMast.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 查找工作状态为2(设备上走),且RGV入库接驳站符合的的入库工作档,提取出最多2笔 |
| | |
| | | * 入库 ===>> RGV入库站到站 |
| | | */ |
| | | public synchronized void rgvInStn(RgvSlave slave, RgvProtocol rgvProtocol) { |
| | | WrkMast wrkMast = wrkMastMapper.selectRgvInSteNo(slave.getId()); |
| | | |
| | | |
| | | //查找工作状态为2(设备上走),且RGV入库接驳站符合的的入库工作档,提取出最多2笔 |
| | | List<WrkMast> wrkMastTask = getRgvInTask(slave); |
| | | if(wrkMastTask.size() <= 0){ |
| | |
| | | * 根据RGV完成信号,执行对工作档的完成操作,和RGV的任务下发 |
| | | */ |
| | | public synchronized void rgvFinished() { |
| | | Date now = new Date(); |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | // 工位1状态:取货完成等待确认91 并且 任务完成位 = 1 |
| | | if (rgvProtocol.statusType1 == RgvStatusType.FETCHWAITING && rgvProtocol.getTaskNo1() != 0) { |
| | | //工位1取货完成后,工位2是无货空闲状态时,准备给工位2发任务,确认是否有待执行RGV任务 |
| | | if (rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskNo2() == 0 |
| | | && rgvProtocol.getLoaded1() > 0 && rgvProtocol.getLoaded2() == 0 |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | ) { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast1 == null) { |
| | | log.error("RGV工位1处于等待确认且取货任务完成状态,但未找到工作档。RGV号={},工作号={}", rgv.getId(), rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | List<WrkMast> wrkMastTask = new ArrayList<>(); |
| | | List<WrkMast> list = new ArrayList<>(); |
| | | Integer type = 0;//1入库,2出库 |
| | | if(wrkMast1.getWrkSts()==6L){ |
| | | wrkMastTask = getRgvInTask(rgv); |
| | | list = wrkMastMapper.selectRgvInWorking(rgv.getId()); |
| | | type = 1; |
| | | } else if(wrkMast1.getWrkSts()==16L){ |
| | | wrkMastTask = getRgvOutTask(rgv); |
| | | list = wrkMastMapper.selectRgvOutWorking(rgv.getId()); |
| | | type = 2; |
| | | } |
| | | if(wrkMastTask.size() > 0){//有继续执行任务,下发取货任务给工位2 |
| | | // 已经存在RGV执行任务时,则过滤 |
| | | if (list.size() > 1) { |
| | | continue; |
| | | } |
| | | WrkMast wrkMast2 = wrkMastTask.get(0); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMast2.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | rgvCommand.setSourceStaNo2(wrkMast2.getRgvSstaNo().shortValue()); //工位2源站点 |
| | | rgvCommand.setDestinationStaNo2(wrkMast2.getRgvDstaNo().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast2.getRgvNo(), new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 6.RGV入库取货中 |
| | | Date now = new Date(); |
| | | wrkMast2.setWrkSts(type==1 ? 6L : 16L); |
| | | wrkMast2.setCrnStrTime(now); |
| | | wrkMast2.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast2) == 0) { |
| | | log.error("工位2修改工作档状态 2/14.设备上走 => 6/16.RGV入库取货中 失败!!,工作号={}", wrkMast2.getWrkNo()); |
| | | } |
| | | } |
| | | } else {//没有继续执行任务,下发放货任务给工位1 |
| | | if(type == 1 && wrkMast1.getWrkSts() != 6L){//RGV入库取货中 |
| | | continue; |
| | | } |
| | | if(type == 2 && wrkMast1.getWrkSts() != 16L){//RGV出库取货中 |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast1.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast1.getRgvSstaNo().shortValue()); //工位1源站点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast1.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast1.getRgvNo(), new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2任务确认; step=4,工位1确认; step=5,工位2任务确认 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 6.RGV入库取货中 => 7.RGV入库放货中 |
| | | Date now = new Date(); |
| | | wrkMast1.setWrkSts(type==1 ? 7L : 17L); |
| | | wrkMast1.setCrnEndTime(now); |
| | | wrkMast1.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast1) == 0) { |
| | | log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast1.getWrkNo()); |
| | | } |
| | | log.error("RGV命令下发成功,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | } |
| | | } |
| | | } else if (rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskNo2() > 0 |
| | | && rgvProtocol.getLoaded1() > 0 && rgvProtocol.getLoaded2() > 0 |
| | | && rgvProtocol.statusType2 == RgvStatusType.FETCHWAITING){ |
| | | // 工位2状态:也是取货完成等待确认91 并且 任务完成位 = 1, 工位1、2同时下发放货任务 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | WrkMast wrkMast2 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo2().intValue()); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast1.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast1.getRgvSstaNo().shortValue()); //工位1源站点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast1.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMast2.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | rgvCommand.setSourceStaNo2(wrkMast2.getRgvSstaNo().shortValue()); //工位2源站点 |
| | | rgvCommand.setDestinationStaNo2(wrkMast2.getRgvDstaNo().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast1.getRgvNo(), new Task(2, rgvCommand))) { |
| | | //step=2,工位1、2任务确认; step=4,工位1确认; step=5,工位2任务确认 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 6.RGV入库取货中 |
| | | Date now = new Date(); |
| | | wrkMast1.setWrkSts(wrkMast1.getWrkSts()==6L ? 7L : 17L); |
| | | wrkMast1.setCrnStrTime(now); |
| | | wrkMast1.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast1) == 0) { |
| | | log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast1.getWrkNo()); |
| | | } |
| | | |
| | | wrkMast2.setWrkSts(wrkMast2.getWrkSts()==6L ? 7L : 17L); |
| | | wrkMast2.setCrnStrTime(now); |
| | | wrkMast2.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast2) == 0) { |
| | | log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast2.getWrkNo()); |
| | | } |
| | | } |
| | | //判断RGV是否空闲,工位1是否空闲,工位1是否有物,是否为电脑模式,工位1是否有工作号 |
| | | if (rgvProtocol.statusType1 == RgvStatusType.FETCHWAITING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() != 0 |
| | | && rgvProtocol.getStatus() != 0 |
| | | && rgvProtocol.getStatus1() != 0 |
| | | ) { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast1 == null) { |
| | | log.error("RGV工位1处于等待确认且取货任务完成状态,但未找到工作档。RGV号={},工作号={}", rgv.getId(), rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast1.getWrkSts() == 3) {//3.RGV取货中 => 4.RGV取货完成 |
| | | wrkMast1.setWrkSts(4L); |
| | | }else if(wrkMast1.getWrkSts() == 5){//5.RGV放货中 => 6.RGV放货完成 |
| | | rgvProtocol.setTaskNo1((short) 0);//入库任务完成,清空任务号 |
| | | wrkMast1.setWrkSts(6L); |
| | | } else if (wrkMast1.getWrkSts() == 24) {//24.RGV取货中 => 25.RGV取货完成 |
| | | wrkMast1.setWrkSts(25L);// |
| | | } else if (wrkMast1.getWrkSts() == 26) {//26.RGV放货中 => 27.RGV放货完成 |
| | | rgvProtocol.setTaskNo1((short) 0);//出库任务完成,清空任务号 |
| | | wrkMast1.setWrkSts(27L);//27.RGV放货完成 |
| | | } |
| | | |
| | | wrkMast1.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast1) == 0) { |
| | | log.error("工位1修改工作档状态失败!!,工作号={}", wrkMast1.getWrkNo()); |
| | | } |
| | | |
| | | // //工位1取货完成后,工位2是无货空闲状态时,准备给工位2发任务,确认是否有待执行RGV任务 |
| | | // if (rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskNo2() == 0 |
| | | // && rgvProtocol.getLoaded1() > 0 && rgvProtocol.getLoaded2() == 0 |
| | | // && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | // ) { |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | // if (wrkMast1 == null) { |
| | | // log.error("RGV工位1处于等待确认且取货任务完成状态,但未找到工作档。RGV号={},工作号={}", rgv.getId(), rgvProtocol.getTaskNo1()); |
| | | // continue; |
| | | // } |
| | | // List<WrkMast> wrkMastTask = new ArrayList<>(); |
| | | // List<WrkMast> list = new ArrayList<>(); |
| | | // Integer type = 0;//1入库,2出库 |
| | | // if(wrkMast1.getWrkSts()==6L){ |
| | | // wrkMastTask = getRgvInTask(rgv); |
| | | // list = wrkMastMapper.selectRgvInWorking(rgv.getId()); |
| | | // type = 1; |
| | | // } else if(wrkMast1.getWrkSts()==16L){ |
| | | // wrkMastTask = getRgvOutTask(rgv); |
| | | // list = wrkMastMapper.selectRgvOutWorking(rgv.getId()); |
| | | // type = 2; |
| | | // } |
| | | // if(wrkMastTask.size() > 0){//有继续执行任务,下发取货任务给工位2 |
| | | // // 已经存在RGV执行任务时,则过滤 |
| | | // if (list.size() > 1) { |
| | | // continue; |
| | | // } |
| | | // WrkMast wrkMast2 = wrkMastTask.get(0); |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMast2.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | // rgvCommand.setSourceStaNo2(wrkMast2.getRgvSstaNo().shortValue()); //工位2源站点 |
| | | // rgvCommand.setDestinationStaNo2(wrkMast2.getRgvDstaNo().shortValue()); //工位2目标站点 |
| | | // rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast2.getRgvNo(), new Task(5, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 2.设备上走 => 6.RGV入库取货中 |
| | | // Date now = new Date(); |
| | | // wrkMast2.setWrkSts(type==1 ? 6L : 16L); |
| | | // wrkMast2.setCrnStrTime(now); |
| | | // wrkMast2.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast2) == 0) { |
| | | // log.error("工位2修改工作档状态 2/14.设备上走 => 6/16.RGV入库取货中 失败!!,工作号={}", wrkMast2.getWrkNo()); |
| | | // } |
| | | // } |
| | | // } else {//没有继续执行任务,下发放货任务给工位1 |
| | | // if(type == 1 && wrkMast1.getWrkSts() != 6L){//RGV入库取货中 |
| | | // continue; |
| | | // } |
| | | // if(type == 2 && wrkMast1.getWrkSts() != 16L){//RGV出库取货中 |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMast1.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | // rgvCommand.setSourceStaNo1(wrkMast1.getRgvSstaNo().shortValue()); //工位1源站点 |
| | | // rgvCommand.setDestinationStaNo1(wrkMast1.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | // rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast1.getRgvNo(), new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2任务确认; step=4,工位1确认; step=5,工位2任务确认 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 6.RGV入库取货中 => 7.RGV入库放货中 |
| | | // Date now = new Date(); |
| | | // wrkMast1.setWrkSts(type==1 ? 7L : 17L); |
| | | // wrkMast1.setCrnEndTime(now); |
| | | // wrkMast1.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast1) == 0) { |
| | | // log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast1.getWrkNo()); |
| | | // } |
| | | // log.error("RGV命令下发成功,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | // } |
| | | // } |
| | | // } else if (rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getTaskNo1() > 0 && rgvProtocol.getTaskNo2() > 0 |
| | | // && rgvProtocol.getLoaded1() > 0 && rgvProtocol.getLoaded2() > 0 |
| | | // && rgvProtocol.statusType2 == RgvStatusType.FETCHWAITING){ |
| | | // // 工位2状态:也是取货完成等待确认91 并且 任务完成位 = 1, 工位1、2同时下发放货任务 |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | // WrkMast wrkMast2 = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo2().intValue()); |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgv.getId()); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMast1.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | // rgvCommand.setSourceStaNo1(wrkMast1.getRgvSstaNo().shortValue()); //工位1源站点 |
| | | // rgvCommand.setDestinationStaNo1(wrkMast1.getRgvDstaNo().shortValue()); //工位1目标站点 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMast2.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | // rgvCommand.setSourceStaNo2(wrkMast2.getRgvSstaNo().shortValue()); //工位2源站点 |
| | | // rgvCommand.setDestinationStaNo2(wrkMast2.getRgvDstaNo().shortValue()); //工位2目标站点 |
| | | // rgvCommand.setCommand((short) 0); //工位1、2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast1.getRgvNo(), new Task(2, rgvCommand))) { |
| | | // //step=2,工位1、2任务确认; step=4,工位1确认; step=5,工位2任务确认 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgv.getId(), JSON.toJSON(rgvCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 2.设备上走 => 6.RGV入库取货中 |
| | | // Date now = new Date(); |
| | | // wrkMast1.setWrkSts(wrkMast1.getWrkSts()==6L ? 7L : 17L); |
| | | // wrkMast1.setCrnStrTime(now); |
| | | // wrkMast1.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast1) == 0) { |
| | | // log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast1.getWrkNo()); |
| | | // } |
| | | // |
| | | // wrkMast2.setWrkSts(wrkMast2.getWrkSts()==6L ? 7L : 17L); |
| | | // wrkMast2.setCrnStrTime(now); |
| | | // wrkMast2.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast2) == 0) { |
| | | // log.error("修改工作档状态 6/16.RGV入库取货中 => 7/17.RGV入库放货中 失败!!,工作号={}", wrkMast2.getWrkNo()); |
| | | // } |
| | | // } |
| | | // } |
| | | } |
| | | |
| | | } |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | |
| | | } |
| | | |
| | | /** |
| | | * 初始化RGV地图 |
| | | */ |
| | | public synchronized void initRgvMap() { |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1() { |
| | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public void ioConvert() { |
| | | public synchronized void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | |
| | | |
| | | } |
| | | |
| | | public void outOfDevp() { |
| | | public synchronized void outOfDevp() { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) { |
| | |
| | | } |
| | | |
| | | |
| | | public void autoEmptyOut() { |
| | | public synchronized void autoEmptyOut() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoOutSite = 12; |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | |
| | | } |
| | | } |
| | | |
| | | public void autoEmptyIn() { |
| | | public synchronized void autoEmptyIn() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoInSite = 12; |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoInSite); |