#
luxiaotao1123
2022-09-26 8319884fe399813e8abd4dd36da45c5be5e9f7e4
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -869,6 +869,11 @@
                if (steNo != null) {
                    // 小车行走到堆垛机待搬移点
                    if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) {
                        // 标记移库当前流程
                        wrkMast.setMk("I");
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                        this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo());
                    }
                    // 堆垛机将货放至小车上 6.小车待入  ===>> 7.吊车入库中
@@ -1000,7 +1005,7 @@
                            if (wrkMastMapper.updateById(wrkMast) == 0) {
                                log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                            }
                            wrkMastMapper.setSteEmpty(wrkMast.getWrkNo());
//                            wrkMastMapper.setSteEmpty(wrkMast.getWrkNo());
                        }
                    } else {
@@ -1543,6 +1548,37 @@
                        } else {
                            log.error("修改工作档状态 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                    } else if (wrkMast.getWrkSts() == 4) {
                        // 4.迁入小车 ==> 6.小车待入
                        wrkMast.setWrkSts(6L);
                        Date now = new Date();
                        wrkMast.setCrnEndTime(now);
                        wrkMast.setModiTime(now);
                        // 修改成功后复位堆垛机
                        if (wrkMastMapper.updateById(wrkMast) > 0) {
                            // 堆垛机复位
                            crnThread.setResetFlag(true);
                            // 穿梭车重新定位排列层
                            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo());
                            if (!steThread.confirmPos()) {
                                log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo());
                            }
                            // 穿梭车去待机位
                            BasSte basSte = basSteService.selectById(wrkMast.getSteNo());
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号
                            steCommand.setTaskNo(9999); // 工作号
                            steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式:  去近点 等待堆垛机叉取
//                        steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());
//                        steCommand.setBay(steProtocol.getBay());
//                        steCommand.setLev(steProtocol.getLev());
                            if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand));
                            }
                        } else {
                            log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                        // 入库 ===>> 迁出小车 完成
                    } else if (wrkMast.getWrkSts() == 7){
                        // 判断是否需要小车入库
                        if (locMastService.isOutMost(wrkMast.getLocNo())) {
@@ -1655,29 +1691,12 @@
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 25) {
                                // 25.小车行驶 ===>> 26.等待充电
                                // 25.小车去充电 ===>> 26.等待充电
                                wrkCharge.setWrkSts(26L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 25.小车行驶 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 27) {
                                // 给输送线下发充电任务
                                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                                SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo());
                                if (null != steChargeType) {
                                    if (devpThread.charge(steChargeType.ssbm - 1, true)) {
                                        // 修改工作档状态 27.输送线上电 ===> 28.完成充电
                                        wrkCharge.setWrkSts(28L);
                                        if (!wrkChargeService.updateById(wrkCharge)) {
                                            log.error("修改充电任务状态 27.输送线上电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                        } else {
                                            steThread.setResetFlag(true);
                                        }
                                    }
                                } else {
                                    log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo());
                                }
                            }
                        }
@@ -2067,7 +2086,7 @@
    /**
     * 小车电量检测 ===>> 发起充电
     */
    public void loopSteCharge() {
    public synchronized void loopSteCharge() {
        for (SteSlave ste : slaveProperties.getSte()) {
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
@@ -2078,7 +2097,8 @@
                if (steProtocol.getMode() == 0
                        || !steProtocol.statusType.equals(SteStatusType.IDLE)
                        || basSte.getPakMk().equals("Y")
                        || steProtocol.getChargeStatus() == 1) {
//                        || steProtocol.getChargeStatus() == 1
                ) {
                    continue;
                }
                if (!steProtocol.isEnable()) {
@@ -2089,7 +2109,7 @@
                }
                WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue());
                if (wrkCharge == null) {
                if (wrkCharge == null && steProtocol.getChargeStatus() == 0) {
                    String idleLoc = basSte.getIdleLoc();
                    wrkCharge = new WrkCharge();
                    wrkCharge.setSteNo(ste.getId());
@@ -2116,6 +2136,11 @@
                    }
                } else {
                    // filter
                    if (wrkCharge == null || (wrkCharge.getWrkSts() < 26 && steProtocol.getChargeStatus() == 1)) {
                        continue;
                    }
                    // 22.小车待搬
                    if (wrkCharge.getWrkSts() == 22) {
                        // 搬小车至充电库位
@@ -2151,6 +2176,7 @@
                    } else if (wrkCharge.getWrkSts() == 24L) {
                        // 小车行驶至充电位
                        if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) {
                            if (steProtocol.getChargeStatus() == 1) { continue; }
                            // 命令下发区 --------------------------------------------------------------------------
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
@@ -2159,32 +2185,33 @@
                            if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                            } else {
                                // 修改工作档状态 24.小车到达 ===> 25.小车行驶
                                // 修改工作档状态 24.小车到达 ===> 25.小车去充电
                                wrkCharge.setWrkSts(25L);
                                Date now = new Date();
                                wrkCharge.setCrnEndTime(now);
                                wrkCharge.setModiTime(now);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车行驶 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车去充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 26) {
                        if (steProtocol.getChargeStatus() == 1) { continue; }
                        // 穿梭车充电命令下发区 --------------------------------------------------------------------------
                        SteCommand steCommand = new SteCommand();
                        steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                        steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                        steCommand.setTaskMode(SteTaskModeType.CHARGE);
                        if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                            log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                        } else {
                            // 修改工作档状态  26.等待充电 ===> 27.输送线上电
                            wrkCharge.setWrkSts(27L);
                            wrkCharge.setModiTime(new Date());
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改充电任务状态 26.等待充电 ===> 27.输送线上电 失败!!,工作号={}", wrkCharge.getWrkNo());
                        if (steProtocol.getChargeStatus() == 0) { continue; }
                        // 给输送线下发充电任务
                        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                        SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo());
                        if (null != steChargeType) {
                            if (devpThread.charge(steChargeType.ssbm - 1, true)) {
                                // 修改工作档状态 26.等待充电 ===> 28.完成充电
                                wrkCharge.setWrkSts(28L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            }
                        } else {
                            log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo());
                        }
                    }
                }
@@ -2194,4 +2221,110 @@
        }
    }
    public synchronized void demo() {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) {
                continue;
            }
            BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
            if (basCrnp == null) {
                log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId());
                continue;
            }
        }
    }
    /**
     * 堆垛机演示  ===>> 库位移转
     */
    public synchronized void crnDemoOfLocMove(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
            if (!crn.getDemo()) { continue; }   // 必须为演示状态
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) { continue; }
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                // 获取移库工作档信息
                WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
                if (null != wrkMast) { continue; }
                LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                LocMast loc = locMastService.queryDemoLoc(crn.getId());
                if (null == sourceLoc || null == loc) { continue; }
                String sourceLocNo = sourceLoc.getLocNo();
                String locNo = loc.getLocNo();
                // 获取工作号
                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
                // 保存工作档
                wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(new Date());
                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
                wrkMast.setIoPri(13D);
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
                wrkMast.setLocNo(locNo); // 目标库位
                wrkMast.setFullPlt("N"); // 满板:Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeTime(new Date());
                wrkMast.setModiTime(new Date());
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.sync(locDetl);
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        throw new CoolException("保存工作档明细失败");
                    }
                }
                // 修改源库位状态
                if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
                    sourceLoc.setLocSts("R"); // R.出库预约
                    sourceLoc.setModiTime(new Date());
                    if (!locMastService.updateById(sourceLoc)){
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException("源库位出库失败");
                }
                // 修改目标库位状态
                if (loc.getLocSts().equals("O")) {
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(new Date());
                    if (!locMastService.updateById(loc)) {
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    throw new CoolException("移转失败");
                }
            }
        }
    }
}