| | |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.constant.RedisConstantType; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Set; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | @Autowired |
| | | private WrkMastLogService wrkMastLogService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private WrkDetlLogService wrkDetlLogService; |
| | | @Autowired |
| | | private WaitPakinMapper waitPakinMapper; |
| | | @Autowired |
| | |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkMastLogService wrkMastLogService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 9999 |
| | | && staProtocol.isPakMk() && (staProtocol.getEmptyInType() != 1 && staProtocol.getEmptyInType() != 2)) { |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | String barcode = barcodeThread.getBarcode(); |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (inSta.getStaNo() == 1005) { |
| | | //检测是否有出库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("io_type", 101, 103, 107) |
| | | .in("sta_no", 1003, 1007) |
| | | ); |
| | | if (!wrkMasts.isEmpty()) { |
| | | News.error("" + mark + " - 4" + " - 1003站入库,检测存在出库任务,等待出库任务执行完成,托盘码={}", barcode); |
| | | continue; |
| | | } |
| | | } |
| | | // if (inSta.getStaNo() == 1002 || inSta.getStaNo() == 1007) { |
| | | // //检测是否有出库任务 |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | // .in("io_type", 101, 103, 107) |
| | | // .in("sta_no", 1003, 1004) |
| | | // ); |
| | | // if (!wrkMasts.isEmpty()) { |
| | | // News.error("" + mark + " - 4" + " - 入库,检测存在出库任务,等待出库任务执行完成,托盘码={}", barcode); |
| | | // continue; |
| | | // } |
| | | // } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | |
| | | .eq("loc_no", dto.getLocNo())); |
| | | |
| | | short staNo = dto.getStaNo().shortValue(); |
| | | if (inSta.getStaNo() == 1002) { |
| | | staNo = 2002; |
| | | } |
| | | |
| | | // int sourceStaNo = dto.getSourceStaNo(); |
| | | // if (sourceStaNo == 1007) { |
| | | // staNo = 2002; |
| | | // } |
| | | // |
| | | // if (inSta.getStaNo() == 1002) { |
| | | // staNo = 2002; |
| | | // } |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(Integer mark) { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | |
| | | // } |
| | | |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | |
| | | // 拣、盘、并 作业站转换 |
| | | // int stnNo = 0; |
| | | // if (wrkMast.getStaNo() == 109) { |
| | | // stnNo = 127; |
| | | // } else if (wrkMast.getStaNo() == 113) { |
| | | // stnNo = 128; |
| | | // } else { |
| | | // log.error("{}号任务数据异常!", wrkMast.getWrkNo()); |
| | | // } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | if (wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) { |
| | | if (wrkMast.getWrkSts() != 2) { |
| | | News.error("" + mark + " - 3" + " - 拣选盘点回库工作档状态异常!!! [plc编号:{}]", devp.getId()); |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | // staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | // News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // staProtocol.setWorkNo((short) 9989); |
| | | // staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + pickSta.getBackSta().shortValue() + "站点"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errorMsg)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + pickSta.getBackSta().shortValue() + "站点"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | continue; |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(wrkMast.getBarcode()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/pick/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | WrkMast newWrkMast = wrkMastMapper.selectPakInStepBarcode(wrkMast.getBarcode()); |
| | | if (newWrkMast == null) { |
| | | // 无拣料数据 |
| | | News.error("" + mark + " - 3" + " - 拣选盘点回库获取工作档失败!!! [plc编号:{}]", devp.getId()); |
| | | continue; |
| | | } |
| | | |
| | | if(newWrkMast.getWrkSts() != 53 && newWrkMast.getWrkSts() != 57) { |
| | | News.error("" + mark + " - 3" + " - 拣选盘点回库工作档类型异常!!! [plc编号:{}]", devp.getId()); |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() != 2) { |
| | | News.error("" + mark + " - 3" + " - 拣选盘点回库工作档状态异常!!! [plc编号:{}]", devp.getId()); |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(newWrkMast.getLocNo()); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(newWrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(newWrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } else { |
| | | News.error("" + mark + " - 5" + " - 请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/pick/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setUpdMk("");//允许再次移库 |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | News.infoNoLog("" + mark + " - 0" + " - 拣料、并板、盘点再入库 ===》执行完成"); |
| | | } |
| | |
| | | * 拣料、并板、盘点再入库-条码 |
| | | */ |
| | | public synchronized void stnToCrnStnPickBarcode(Integer mark) { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta insta : devp.getInSta()) { |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(insta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, insta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta insta : devp.getInSta()) { |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(insta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | News.info("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", insta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行"); |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, insta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | News.info("" + mark + " - 1" + " - {}号条码扫描器检测条码信息:{}", insta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | // 拣、盘、并 作业站转换 |
| | | // 拣、盘、并 作业站转换 |
| | | // int stnNo = 0; |
| | | // if (wrkMast.getStaNo() == 109) { |
| | | // stnNo = 127; |
| | |
| | | // } else { |
| | | // log.error("{}号任务数据异常!", wrkMast.getWrkNo()); |
| | | // } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", insta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", insta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | // News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // staProtocol.setWorkNo((short) 9989); |
| | | // staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, insta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + insta.getBackSta().shortValue() + "站点"; |
| | | MessageQueue.offer(SlaveType.Led, insta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, insta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在" + insta.getBackSta().shortValue() + "站点"; |
| | | MessageQueue.offer(SlaveType.Led, insta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setUpdMk("");//允许再次移库 |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setUpdMk("");//允许再次移库 |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("" + mark + " - 3" + " - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else { |
| | | News.errorNoLog("" + mark + " - 6" + " - 站点信息不符合入库条件!!!" + " 自动信号:" + staProtocol.isLoading() + "、可入信号:" + staProtocol.isInEnable() |
| | | + "、空板信号:" + staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | News.infoNoLog("" + mark + " - 0" + " - 拣料、并板、盘点再入库 ===》执行完成"); |
| | | } |
| | |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | |
| | | short staNo = wrkMast.getStaNo().shortValue(); |
| | | if (wrkMast.getStaNo() == 1004) { |
| | | staNo = 2003; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setStaNo(staNo); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devpId, new Task(2, staProtocol))) { |
| | | continue; |
| | |
| | | // if(crnThread.isBackHpFlag()){ |
| | | // continue; |
| | | // } |
| | | |
| | | //堆垛机回原点任务中 |
| | | Object object = redisUtil.get(RedisConstantType.CRN_MOVE_LOCK + crn.getId()); |
| | | if (object != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | |
| | | continue; |
| | | } |
| | | |
| | | Object object = redisUtil.get(RedisConstantType.CRN_MOVE_LOCK); |
| | | Object object = redisUtil.get(RedisConstantType.CRN_MOVE_LOCK + crn.getId()); |
| | | if (object != null) { |
| | | continue; |
| | | } |
| | |
| | | News.error("堆垛机移动命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | redisUtil.set(RedisConstantType.CRN_MOVE_LOCK + crn.getId(), "lock", 60); |
| | | redisUtil.set(RedisConstantType.CRN_MOVE_LOCK + crn.getId(), "lock", 10); |
| | | try { |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | |
| | | continue; |
| | | } |
| | | |
| | | Object object = redisUtil.get(RedisConstantType.CRN_MOVE_LOCK); |
| | | Object object = redisUtil.get(RedisConstantType.CRN_MOVE_LOCK + crn.getId()); |
| | | if (object != null) { |
| | | continue; |
| | | } |
| | |
| | | News.error("堆垛机移动命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | redisUtil.set(RedisConstantType.CRN_MOVE_LOCK + crn.getId(), "lock", 60); |
| | | redisUtil.set(RedisConstantType.CRN_MOVE_LOCK + crn.getId(), "lock", 10); |
| | | try { |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发:执行入库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // News.infoNoLog(""+mark+" - 1"+" - 7"+" - 堆垛机控制过滤:堆垛机是否空闲={},任务号={}", crnProtocol.getStatusType(),crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (crnProtocol.getCrnNo() == 1) { |
| | | //判断堆垛机和当前任务是否处于一个巷道 |
| | | if (Utils.getLaneByLocNo(wrkMast.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | // if (!currentWrkMasts.isEmpty()) { |
| | | // continue;//当前堆垛机所在巷道存在任务 |
| | | // } |
| | | } |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 8" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warn("" + mark + " - 1" + " - 9" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("" + mark + " - 1" + " - 10" + " - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() != 14 && waitWrkMast.getIoType() > 100) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("" + mark + " - 1" + " - 11" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (waitWrkMast.getWrkSts() < 5 && waitWrkMast.getIoType() < 100) { |
| | | continue;//有任务禁止搬运,有可能浅库位状态还未变更完成 |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warn("" + mark + " - 1" + " - 12" + " - // F、D 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | if (moveLocForDeepLoc(slave, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warn("" + mark + " - 1" + " - 13" + " - // Q 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 14" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | News.info("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue() |
| | | , locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层\ |
| | | crnCommand.setBarcode(wrkMast.getBarcode());//托盘码 |
| | | log.error("768 堆垛机命令下发" + crnCommand); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 1" + " - 16" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | log.error("772 堆垛机命令下发成功" + crnCommand); |
| | | News.info("772 堆垛机命令下发成功" + crnCommand); |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | log.error("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | News.info("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("" + mark + " - 1" + " - 17" + " - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.error("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | News.info("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | } |
| | | } |
| | | News.infoNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | } |
| | | |
| | | /** |
| | |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发:执行出库"); |
| | | |
| | | int devpTaskStackOver = 20; |
| | | Config config = configService.selectOne(new EntityWrapper<Config>() |
| | | .eq("code", "devpTaskStackOver")); |
| | | if (config != null) { |
| | | devpTaskStackOver = Integer.parseInt(config.getValue()); |
| | | } |
| | | int devpCheckTaskStackOver = 2; |
| | | Config config2 = configService.selectOne(new EntityWrapper<Config>() |
| | | .eq("code", "devpCheckTaskStackOver")); |
| | | if (config2 != null) { |
| | | devpCheckTaskStackOver = Integer.parseInt(config2.getValue()); |
| | | } |
| | | |
| | | |
| | | Integer devpWorkingCount = commonService.queryDevpWorkingCount(); |
| | | if (devpWorkingCount > devpTaskStackOver) { |
| | | News.warn("" + mark + " - 2" + " - 0" + " - 输送线任务过载,当前输送线承载数量:{}", devpWorkingCount); |
| | | return; |
| | | } |
| | | |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error("" + mark + " - 2" + " - 1" + " - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error("" + mark + " - 2" + " - 2" + " - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol); |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (wrkMast.getStaNo() == 1003 || wrkMast.getStaNo() == 1007) { |
| | | //检测是否有入库任务 |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("io_type", 1, 53, 57) |
| | | .in("source_sta_no", 1005) |
| | | ); |
| | | if (!inWrkMasts.isEmpty()) { |
| | | News.error("" + mark + " - 2" + " - 检测存在入库任务,等待入库任务执行完成再出库,工作号={}" + wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | //zhangc |
| | | if (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) { |
| | | if (wrkMast.getStaNo() == 1058) { |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts", 12, 14) |
| | | .eq("sta_no", 1058) |
| | | ); |
| | | if (!Cools.isEmpty(inWrkMasts) && inWrkMasts.size() >= devpCheckTaskStackOver) { |
| | | News.error("" + mark + " - 2" + " - 检测存在1058站点,存在两笔工作中的任务,工作号={}" + wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } else if (wrkMast.getStaNo() == 1062) { |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts", 12, 14) |
| | | .eq("sta_no", 1062) |
| | | ); |
| | | if (!Cools.isEmpty(inWrkMasts) && inWrkMasts.size() >= devpCheckTaskStackOver) { |
| | | News.error("" + mark + " - 2" + " - 检测存在1062站点,存在两笔工作中的任务,工作号={}" + wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // News.infoNoLog(""+mark+" - 2"+" - 4"+" - 入出库模式(此处出库方法,出库模式继续=="+devpThread.ioModeOf2F); |
| | | // continue; |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 2" + " - 5" + " - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0) { |
| | | |
| | | //根据参数判断是否校验可出信号 |
| | | String crnOutVerifyOut = "Y"; |
| | | Config crnOutVerifyOutEnableConfig = configService.selectOne(new EntityWrapper<Config>() |
| | | .eq("code", "crnOutVerifyOutEnable")); |
| | | if (crnOutVerifyOutEnableConfig != null) { |
| | | crnOutVerifyOut = crnOutVerifyOutEnableConfig.getValue(); |
| | | } |
| | | |
| | | if (crnOutVerifyOut.equals("Y")) { |
| | | if (!staProtocol.isOutEnable()) { |
| | | //查询在库信息 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "R") |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | News.error("出库 ===>> 库位中没有这笔资料", wrkMast.getSourceLocNo()); |
| | | continue; |
| | | } |
| | | //堆垛机接驳站点没有空料架 |
| | | if(!staProtocol.isEmptyOutType()&&(Cools.isEmpty(wrkMast.getCtnType())||wrkMast.getCtnType()==0)){ |
| | | //请求wms下发agv搬运空料架到堆垛机接驳站点任务 |
| | | try { |
| | | HashMap<String,Object> hashMap=new HashMap<>(); |
| | | hashMap.put("wrkNo",wrkMast.getWrkNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/createAGVMoveTask") |
| | | .setJson(JSON.toJSONString(wrkMast)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | wrkMast.setCtnType(1);//已生成AGV搬运空料架任务 |
| | | wrkMastService.updateById(wrkMast); |
| | | } else { |
| | | continue; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable() && staProtocol.isEmptyOutType()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | break; |
| | | } |
| | | |
| | | if (crnProtocol.getCrnNo() == 1) { |
| | | String turnCrnExecuteCurrentChannel = "Y"; |
| | | Config turnCrnExecuteCurrentChannelConfig = configService.selectOne(new EntityWrapper<Config>() |
| | | .eq("code", "turnCrnExecuteCurrentChannel") |
| | | ); |
| | | if (turnCrnExecuteCurrentChannelConfig != null) { |
| | | turnCrnExecuteCurrentChannel = turnCrnExecuteCurrentChannelConfig.getValue(); |
| | | } |
| | | |
| | | if(turnCrnExecuteCurrentChannel.equals("Y")) { |
| | | //判断堆垛机和当前任务是否处于一个巷道 |
| | | if (Utils.getLaneByLocNo(wrkMast.getSourceLocNo()) != crnProtocol.getCrnLane()) { |
| | | //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | if (!currentWrkMasts.isEmpty()) { |
| | | continue;//当前堆垛机所在巷道存在任务 |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 6" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 7" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("" + mark + " - 2" + " - 8" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 9" + " - // F、D 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | if (moveLocForDeepLoc(slave, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | News.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 10" + " - // Q、S 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 11" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | // return; |
| | | } |
| | | |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()); |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | News.infoNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发 : 出库执行完毕"); |
| | | } |
| | | |
| | | // /** |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("" + mark + " - 3" + " - 5" + " - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | News.infoNoLog("" + mark + " - 3" + " - 0" + " - 堆垛机入出库作业下发:库位移转完成"); |
| | | |
| | |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | redisUtil.set(RedisConstantType.CRN_MOVE_LOCK + crn.getId(), "lock", 8);//防止回原点后下发指令过快 |
| | | continue; |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | if(wrkMast.getIoType() < 100){ |
| | | if (wrkMast.getIoType() < 100) { |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && (wrkMast.getIoType() == 11 || wrkMast.getIoType() == 111))) { |
| | | wrkMast.setWrkSts(4L); |
| | |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | }else { |
| | | } else { |
| | | List<Long> list = new ArrayList<>(); |
| | | list.add(14L); |
| | | list.add(15L); |
| | |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk() |
| | | && staProtocol.getEmptyInType() == 1 |
| | | // && staProtocol.getEmptyInType() == 1 |
| | | ) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", dto.getLocNo())); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | continue; |
| | | } |
| | | |
| | | //检测是否有入库任务 |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("io_type", 1, 53, 57) |
| | | .in("source_sta_no", 1002, 1007) |
| | | ); |
| | | if (!inWrkMasts.isEmpty()) { |
| | | News.error("" + mark + " - 2" + " - 检测存在入库任务,等待入库任务执行完成再入空托,工作号={}"); |
| | | continue; |
| | | } |
| | | |
| | | int workNo = commonService.getWorkNo(3); |
| | | // 生成工作档 |
| | | WrkMast wrkMast1 = new WrkMast(); |
| | |
| | | wrkMast1.setIoType(3); // 入出库状态:3.站到站 |
| | | wrkMast1.setIoPri(13D); // 优先级 |
| | | wrkMast1.setSourceStaNo(emptyInSta.getStaNo()); |
| | | wrkMast1.setStaNo(1007); |
| | | wrkMast1.setStaNo(1004); |
| | | wrkMast1.setBarcode(barcode); |
| | | // 操作人员数据 |
| | | wrkMast1.setAppeTime(new Date()); |
| | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo((short) workNo); |
| | | staProtocol.setStaNo((short) 2003); |
| | | staProtocol.setPalletSize((short) 1); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | // // 工作档集合 |
| | | // List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | List<Integer> workNoList = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Integer wrkNo = null; |
| | | Integer ioType = null; |
| | | Integer targetStaNo = null; |
| | | String sourceLocNo = null; |
| | | String locNo = null; |
| | | String barcode = null; |
| | | |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | // if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | List<WrkMastLog> wrkMastLogs = wrkMastLogService.selectList(new EntityWrapper<WrkMastLog>() |
| | | .eq("wrk_no", staProtocol.getWorkNo()) |
| | | .orderBy("modi_time", false) |
| | | ); |
| | | if (wrkMastLogs.isEmpty()) { |
| | | continue; |
| | | } |
| | | |
| | | WrkMastLog wrkMastLog = wrkMastLogs.get(0); |
| | | wrkNo = wrkMastLog.getWrkNo(); |
| | | ioType = wrkMastLog.getIoType(); |
| | | sourceLocNo = wrkMastLog.getSourceLocNo(); |
| | | locNo = wrkMastLog.getLocNo(); |
| | | targetStaNo = wrkMastLog.getStaNo(); |
| | | barcode = wrkMastLog.getBarcode(); |
| | | }else { |
| | | wrkNo = wrkMast.getWrkNo(); |
| | | ioType = wrkMast.getIoType(); |
| | | sourceLocNo = wrkMast.getSourceLocNo(); |
| | | locNo = wrkMast.getLocNo(); |
| | | targetStaNo = wrkMast.getStaNo(); |
| | | barcode = wrkMast.getBarcode(); |
| | | } |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行:出库 ===>> 工作档信息写入led显示器"); |
| | | wrkMasts.add(wrkMast); |
| | | workNoList.add(wrkNo); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | ledCommand.setWorkNo(wrkNo); |
| | | ledCommand.setIoType(ioType); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | switch (ioType) { |
| | | case 1: |
| | | ledCommand.setTitle("全板入库"); |
| | | break; |
| | |
| | | ledCommand.setTitle("并板入库"); |
| | | break; |
| | | default: |
| | | News.error("" + mark + " - 1" + " - 任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error("" + mark + " - 1" + " - 任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkNo, ioType); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | ledCommand.setBarcode(wrkMast.getBarcode()); |
| | | ledCommand.setSourceLocNo(sourceLocNo); |
| | | ledCommand.setLocNo(locNo); |
| | | ledCommand.setStaNo(targetStaNo); |
| | | ledCommand.setBarcode(barcode); |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | // try{ |
| | | // if (wrkMast.getIoType()>100){ |
| | | // for (WrkDetl wrkDetl : wrkDetls){ |
| | | // LocDetl locDetl = locDetlService.selectMatnrSpecs(wrkDetl.getMatnr(), wrkDetl.getSpecs(), wrkMast.getSourceLocNo()); |
| | | // wrkDetl.setWeight(locDetl.getAnfme()); |
| | | // } |
| | | // }else { |
| | | // for (WrkDetl wrkDetl : wrkDetls){ |
| | | // wrkDetl.setWeight(wrkDetl.getAnfme()); |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("工作档案明细输入电视机失败1:异常信息==》"+e); |
| | | // } |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto( |
| | | wrkDetl.getMatnr() |
| | | , wrkDetl.getMaktx() |
| | | , wrkDetl.getAnfme() |
| | | , wrkDetl.getWeight() |
| | | , wrkDetl.getStockNum() |
| | | , wrkDetl.getStockNum2() |
| | | , wrkDetl.getSpecs() |
| | | , wrkDetl.getSku() |
| | | , wrkDetl.getZpallet() |
| | | , wrkDetl.getModel() |
| | | , wrkDetl.getSupp() |
| | | , wrkDetl.getKpCstmrName() |
| | | , wrkDetl.getOrderNo() |
| | | , wrkDetl.getCstateid$() |
| | | ))); |
| | | if (ioType != 110 && ioType != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkNo); |
| | | |
| | | if (!wrkDetls.isEmpty()) { |
| | | WrkDetl wrkDetl = wrkDetls.get(0); |
| | | double anfme = 0D; |
| | | double weight = 0D; |
| | | for (WrkDetl detl : wrkDetls) { |
| | | anfme += detl.getAnfme(); |
| | | weight += detl.getWeight(); |
| | | wrkDetl.setAnfme(anfme); |
| | | wrkDetl.setWeight(weight); |
| | | } |
| | | |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>() |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | double totalAnfme = 0D; |
| | | double totalWeight = 0D; |
| | | for (LocDetl locDetl : locDetls) { |
| | | totalAnfme += locDetl.getAnfme(); |
| | | totalWeight += locDetl.getWeight(); |
| | | } |
| | | wrkDetl.setStockNum(totalAnfme); |
| | | wrkDetl.setStockNum2(totalWeight); |
| | | |
| | | ledCommand.getMatDtos().add(new MatDto( |
| | | wrkDetl.getMatnr() |
| | | , wrkDetl.getMaktx() |
| | | , wrkDetl.getAnfme() |
| | | , wrkDetl.getWeight() |
| | | , wrkDetl.getStockNum() |
| | | , wrkDetl.getStockNum2() |
| | | , wrkDetl.getSpecs() |
| | | , wrkDetl.getSku() |
| | | , wrkDetl.getZpallet() |
| | | , wrkDetl.getModel() |
| | | , wrkDetl.getSupp() |
| | | , wrkDetl.getKpCstmrName() |
| | | , wrkDetl.getOrderNo() |
| | | , wrkDetl.getCstateid$() |
| | | )); |
| | | |
| | | }else { |
| | | List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectTodayByWrkNo(wrkNo); |
| | | if(!wrkDetlLogs.isEmpty()) { |
| | | WrkDetlLog wrkDetlLog = wrkDetlLogs.get(0); |
| | | |
| | | double anfme = 0D; |
| | | double weight = 0D; |
| | | for (WrkDetlLog detl : wrkDetlLogs) { |
| | | anfme += detl.getAnfme(); |
| | | weight += detl.getWeight(); |
| | | wrkDetlLog.setAnfme(anfme); |
| | | wrkDetlLog.setWeight(weight); |
| | | } |
| | | |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>() |
| | | .eq("loc_no", sourceLocNo)); |
| | | double totalAnfme = 0D; |
| | | double totalWeight = 0D; |
| | | for (LocDetl locDetl : locDetls) { |
| | | totalAnfme += locDetl.getAnfme(); |
| | | totalWeight += locDetl.getWeight(); |
| | | } |
| | | wrkDetlLog.setStockNum(totalAnfme); |
| | | wrkDetlLog.setStockNum2(totalWeight); |
| | | |
| | | ledCommand.getMatDtos().add(new MatDto( |
| | | wrkDetlLog.getMatnr() |
| | | , wrkDetlLog.getMaktx() |
| | | , wrkDetlLog.getAnfme() |
| | | , wrkDetlLog.getWeight() |
| | | , wrkDetlLog.getStockNum() |
| | | , wrkDetlLog.getStockNum2() |
| | | , wrkDetlLog.getSpecs() |
| | | , wrkDetlLog.getSku() |
| | | , wrkDetlLog.getZpallet() |
| | | , wrkDetlLog.getModel() |
| | | , wrkDetlLog.getSupp() |
| | | , wrkDetlLog.getKpCstmrName() |
| | | , wrkDetlLog.getOrderNo() |
| | | , wrkDetlLog.getCstateid$() |
| | | )); |
| | | } |
| | | } |
| | | |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | Set<Integer> workNos = new HashSet<>(workNoList); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.errorNoLog("" + mark + " - 4" + " - 更新工作档失败"); |
| | | throw new CoolException("更新工作档失败"); |
| | | for (Integer wrkNo : workNoList) { |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", wrkNo)); |
| | | if (wrkMast != null) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.errorNoLog("" + mark + " - 4" + " - 更新工作档失败"); |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc, Integer mark) { |
| | | |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | try { |
| | | News.warnNoLog("" + mark + "moveLocForDeepLoc" + " - 0" + " - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 1" + " - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return false; |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return; |
| | | // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } else { |
| | | try { |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | // wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("D") ? "N" : "Y"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | | // throw new CoolException("保存工作档失败"); |
| | | return true; |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | // VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); |
| | | // throw new CoolException("更新源库位状态失败"); |
| | | return true; |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); |
| | | // throw new CoolException("源库位出库失败"); |
| | | return true; |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | return true; |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); |
| | | // throw new CoolException("移转失败"); |
| | | return true; |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | } |
| | | } |
| | | |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |