| | |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.constant.RedisConstantType; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发:执行入库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - 堆垛机入库站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("" + mark + " - 1" + " - 5" + " - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("" + mark + " - 1" + " - 6" + " - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // News.infoNoLog(""+mark+" - 1"+" - 7"+" - 堆垛机控制过滤:堆垛机是否空闲={},任务号={}", crnProtocol.getStatusType(),crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | // if (crnProtocol.getCrnNo() == 1) { |
| | | // //判断堆垛机和当前任务是否处于一个巷道 |
| | | // if (Utils.getLaneByLocNo(wrkMast.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | // //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | // List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | //// if (!currentWrkMasts.isEmpty()) { |
| | | //// continue;//当前堆垛机所在巷道存在任务 |
| | | //// } |
| | | // } |
| | | // } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog("" + mark + " - 1" + " - 8" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warn("" + mark + " - 1" + " - 9" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("" + mark + " - 1" + " - 10" + " - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() != 14 && waitWrkMast.getIoType() > 100) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("" + mark + " - 1" + " - 11" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (waitWrkMast.getWrkSts() < 5 && waitWrkMast.getIoType() < 100) { |
| | | continue;//有任务禁止搬运,有可能浅库位状态还未变更完成 |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warn("" + mark + " - 1" + " - 12" + " - // F、D 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | if (moveLocForDeepLoc(slave, crnProtocol, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warn("" + mark + " - 1" + " - 13" + " - // Q 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 14" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | News.info("" + mark + " - 1" + " - 15" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue() |
| | | , locMast.getRow1().shortValue(), locMast.getBay1().shortValue(), locMast.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层\ |
| | | crnCommand.setBarcode(wrkMast.getBarcode());//托盘码 |
| | | log.error("768 堆垛机命令下发" + crnCommand); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 1" + " - 16" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | log.error("772 堆垛机命令下发成功" + crnCommand); |
| | | News.info("772 堆垛机命令下发成功" + crnCommand); |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | log.error("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | News.info("787 修改工作档状态2.设备上走 => 3.吊车入库中 " + wrkMast); |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("" + mark + " - 1" + " - 17" + " - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.error("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | News.info("795 修改工作档状态成功2.设备上走 => 3.吊车入库中" + wrkMast); |
| | | } |
| | | } |
| | | News.infoNoLog("" + mark + " - 1" + " - 0" + " - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | } |
| | | |
| | | /** |
| | |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol, Integer mark) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发:执行出库"); |
| | | |
| | | // int devpTaskStackOver = 20; |
| | | // Config config = configService.selectOne(new EntityWrapper<Config>() |
| | | // .eq("code", "devpTaskStackOver")); |
| | | // if (config != null) { |
| | | // devpTaskStackOver = Integer.parseInt(config.getValue()); |
| | | // } |
| | | // int devpCheckTaskStackOver = 2; |
| | | // Config config2 = configService.selectOne(new EntityWrapper<Config>() |
| | | // .eq("code", "devpCheckTaskStackOver")); |
| | | // if (config2 != null) { |
| | | // devpCheckTaskStackOver = Integer.parseInt(config2.getValue()); |
| | | // } |
| | | // |
| | | // int outNumber = 13; |
| | | // Config config3 = configService.selectOne(new EntityWrapper<Config>() |
| | | // .eq("code", "fullBoardOutboundNumber")); |
| | | // if (config3 != null) { |
| | | // outNumber = Integer.parseInt(config3.getValue()); |
| | | // } |
| | | // |
| | | // |
| | | // Integer devpWorkingCount = commonService.queryDevpWorkingCount(); |
| | | // if (devpWorkingCount > devpTaskStackOver) { |
| | | // News.warn("" + mark + " - 2" + " - 0" + " - 输送线任务过载,当前输送线承载数量:{}", devpWorkingCount); |
| | | // return; |
| | | // } |
| | | |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error("" + mark + " - 2" + " - 1" + " - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error("" + mark + " - 2" + " - 2" + " - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol); |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // if (wrkMast.getStaNo() == 1003 || wrkMast.getStaNo() == 1007 || wrkMast.getStaNo() == 1004) { |
| | | // //检测是否有入库任务 |
| | | // List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | // .in("io_type", 1, 53, 57) |
| | | // .notIn("wrk_sts", 3, 4, 5) |
| | | // .in("source_sta_no", 1002, 1007) |
| | | // ); |
| | | // if (!inWrkMasts.isEmpty()) { |
| | | // News.error("" + mark + " - 2" + " - 检测存在入库任务,等待入库任务执行完成再出库,工作号={}" + wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | |
| | | //zhangc |
| | | // if (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107) { |
| | | // if (wrkMast.getStaNo() == 1058) { |
| | | // List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | // .in("wrk_sts", 12, 14) |
| | | // .eq("sta_no", 1058) |
| | | // ); |
| | | // if (!Cools.isEmpty(inWrkMasts) && inWrkMasts.size() >= devpCheckTaskStackOver) { |
| | | // News.error("" + mark + " - 2" + " - 检测存在1058站点,存在两笔工作中的任务,工作号={}" + wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } else if (wrkMast.getStaNo() == 1062) { |
| | | // List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | // .in("wrk_sts", 12, 14) |
| | | // .eq("sta_no", 1062) |
| | | // ); |
| | | // if (!Cools.isEmpty(inWrkMasts) && inWrkMasts.size() >= devpCheckTaskStackOver) { |
| | | // News.error("" + mark + " - 2" + " - 检测存在1062站点,存在两笔工作中的任务,工作号={}" + wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | // }else if (wrkMast.getIoType() == 101) { |
| | | // List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | // .in("wrk_sts", 12, 14) |
| | | // ); |
| | | // if (!Cools.isEmpty(inWrkMasts) && inWrkMasts.size() >= outNumber) { |
| | | // News.error("" + mark + " - 4" + " - 检测到全板出库的任务已经到达上线,工作号={}" + wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // News.infoNoLog(""+mark+" - 2"+" - 4"+" - 入出库模式(此处出库方法,出库模式继续=="+devpThread.ioModeOf2F); |
| | | // continue; |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 2" + " - 5" + " - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | //查询在库信息 |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_sts", "R") |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | if (Cools.isEmpty(locMast)) { |
| | | News.error("出库 ===>> 库位中没有这笔资料", wrkMast.getSourceLocNo()); |
| | | continue; |
| | | } |
| | | //堆垛机接驳站点没有空料架 |
| | | if(!staProtocol.isEmptyOutType()&&(Cools.isEmpty(wrkMast.getCtnType())||wrkMast.getCtnType()==0)){ |
| | | //请求wms下发agv搬运空料架到堆垛机接驳站点任务 |
| | | try { |
| | | HashMap<String,Object> hashMap=new HashMap<>(); |
| | | hashMap.put("wrkNo",wrkMast.getWrkNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/createAGVMoveTask") |
| | | .setJson(JSON.toJSONString(wrkMast)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | wrkMast.setCtnType(1);//已生成AGV搬运空料架任务 |
| | | wrkMastService.updateById(wrkMast); |
| | | } else { |
| | | continue; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")) { |
| | | |
| | | //根据参数判断是否校验可出信号 |
| | | // String crnOutVerifyOut = "Y"; |
| | | // Config crnOutVerifyOutEnableConfig = configService.selectOne(new EntityWrapper<Config>() |
| | | // .eq("code", "crnOutVerifyOutEnable")); |
| | | // if (crnOutVerifyOutEnableConfig != null) { |
| | | // crnOutVerifyOut = crnOutVerifyOutEnableConfig.getValue(); |
| | | // } |
| | | // |
| | | // if (crnOutVerifyOut.equals("Y")) { |
| | | // if (!staProtocol.isOutEnable()) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (staProtocol.getWorkNo() > 0) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | |
| | | |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable() && staProtocol.isEmptyOutType()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | break; |
| | | } |
| | | |
| | | // if (crnProtocol.getCrnNo() == 1) { |
| | | // String turnCrnExecuteCurrentChannel = "Y"; |
| | | // Config turnCrnExecuteCurrentChannelConfig = configService.selectOne(new EntityWrapper<Config>() |
| | | // .eq("code", "turnCrnExecuteCurrentChannel") |
| | | // ); |
| | | // if (turnCrnExecuteCurrentChannelConfig != null) { |
| | | // turnCrnExecuteCurrentChannel = turnCrnExecuteCurrentChannelConfig.getValue(); |
| | | // } |
| | | // |
| | | // if (turnCrnExecuteCurrentChannel.equals("Y")) { |
| | | // //判断堆垛机和当前任务是否处于一个巷道 |
| | | // if (Utils.getLaneByLocNo(wrkMast.getSourceLocNo()) != crnProtocol.getCrnLane()) { |
| | | // //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | // List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | // if (!currentWrkMasts.isEmpty()) { |
| | | // continue;//当前堆垛机所在巷道存在任务 |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 6" + " - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}", wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 7" + " - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("" + mark + " - 2" + " - 8" + " - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 9" + " - // F、D 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | if (moveLocForDeepLoc(slave, crnProtocol, shallowLoc, mark)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | News.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog("" + mark + " - 2" + " - 10" + " - // Q、S 库位={},库位状态={}", shallowLoc.getLocNo(), shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 11" + " - // F、D 工作状态(判断条件为==4)={}", waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | // return; |
| | | } |
| | | |
| | | News.warnNoLog("" + mark + " - 2" + " - 12" + " - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}", wrkMast.getWrkNo().shortValue() |
| | | , sourceSta.getRow1().shortValue(), sourceSta.getBay1().shortValue(), sourceSta.getLev1().shortValue() |
| | | , crnStn.getRow().shortValue(), crnStn.getBay().shortValue(), crnStn.getLev().shortValue()); |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | News.infoNoLog("" + mark + " - 2" + " - 0" + " - 堆垛机入出库作业下发 : 出库执行完毕"); |
| | | } |
| | | |
| | | // /** |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized boolean moveLocForDeepLoc(CrnSlave crn, CrnProtocol crnProtocol, LocMast shallowLoc, Integer mark) { |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | try { |
| | | News.warnNoLog("" + mark + "moveLocForDeepLoc" + " - 0" + " - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | if (loc != null) { |
| | | if (crn.getId() == 1) { |
| | | if (Utils.getLaneByLocNo(loc.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | if (crn.getId() == 1) { |
| | | if (Utils.getLaneByLocNo(loc.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 1" + " - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return false; |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | return; |
| | | // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } else { |
| | | String deepLoc2 = Utils.getDeepLoc2(slaveProperties, loc.getLocNo()); |
| | | if (deepLoc2 != null) { |
| | | LocMast locnew = locMastService.selectById(deepLoc2); |
| | | if (locnew != null && locnew.getLocSts().equals("O")) { |
| | | loc = locnew; |
| | | } |
| | | } |
| | | |
| | | |
| | | try { |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | // wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("D") ? "N" : "Y"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败"); |
| | | // throw new CoolException("保存工作档失败"); |
| | | return true; |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | // VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败"); |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败"); |
| | | // throw new CoolException("更新源库位状态失败"); |
| | | return true; |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败"); |
| | | // throw new CoolException("源库位出库失败"); |
| | | return true; |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败"); |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | return true; |
| | | } |
| | | } else { |
| | | News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败"); |
| | | // throw new CoolException("移转失败"); |
| | | return true; |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | } |
| | | } |
| | | |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("" + mark + "moveLocForDeepLoc" + " - 8" + " - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |