| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.News; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.action.ForkLiftAction; |
| | | import com.zy.core.action.ShuttleAction; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatcher.ShuttleDispatchUtils; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.*; |
| | |
| | | import com.zy.system.service.ConfigService; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | @Service("mainService") |
| | | public class MainServiceImpl { |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private LocDetlService locDetlService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasSteErrLogService basSteErrLogService; |
| | | @Autowired |
| | | private BasShuttleService basShuttleService; |
| | | @Autowired |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | |
| | | @Autowired |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private BasSteService basSteService; |
| | | @Autowired |
| | | private WrkChargeService wrkChargeService; |
| | | @Autowired |
| | | private BasSteErrService basSteErrService; |
| | | private BasLiftErrService basLiftErrService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private ErpService erpService; |
| | | @Autowired |
| | | private OrderMapper orderMapper; |
| | | @Autowired |
| | | private OrderDetlMapper orderDetlMapper; |
| | | @Autowired |
| | | private BasLiftService basLiftService; |
| | | @Autowired |
| | | private ShuttleDispatchUtils shuttleDispatchUtils; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private WrkMastLogMapper wrkMastLogMapper; |
| | | @Autowired |
| | | private BasLiftOptService basLiftOptService; |
| | | @Autowired |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private NavigateMapUtils navigateMapUtils; |
| | | @Autowired |
| | | private WrkDetlLogService wrkDetlLogService; |
| | | |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | ) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)|| "00000000".equals(barcode)) { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | } else { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | // 过滤盘点/拣料/并板任务 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | if (null != wrkMast1) { |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast2 = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast2 != null) { |
| | | News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast2.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // plc 处理 |
| | | barcodeThread.setBarcode(""); |
| | | // staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | // staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setRollback102(1);//102站回退信号 |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | @Deprecated |
| | | public void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板再入库 |
| | | */ |
| | | @Transactional |
| | | public synchronized void stnToCrnStnPick(){ |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | // && (staProtocol.getWorkNo() > 0) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (Cools.isEmpty(barcode)) { |
| | | continue; |
| | | } |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | if (wrkMast == null) {//找不到工作档 |
| | | continue; |
| | | } |
| | | |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | // //*********************同库位组校验********************* |
| | | // boolean flag = false; |
| | | // String th = ""; |
| | | // List<String> innerLoc = Utils.getGroupInnerLoc(wrkMast.getSourceLocNo()); |
| | | // for (String loc : innerLoc) { |
| | | // LocMast locMast = locMastService.selectById(loc); |
| | | // if (locMast == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // if (!locMast.getLocSts().equals("F")) { |
| | | // flag = true; |
| | | // th = loc + "库位存在未回库任务"; |
| | | // break; |
| | | // } |
| | | // } |
| | | // if (flag) { |
| | | // News.info(th); |
| | | // continue; |
| | | // } |
| | | // //*********************同库位组校验********************* |
| | | |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setWrkNo(wrkMast.getWrkNo()); |
| | | param.setBarcode(wrkMast.getBarcode()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | param.setLiftNo(pickSta.getLiftNo()); |
| | | param.setLocType1(locMast.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // //获取回库提升机目标站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | // wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | // wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | // wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | // wrkMast.setLiftNo(null);// 提升机清空 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // continue; |
| | | // } |
| | | } else if (code == 500) { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板再入库(325、331、333、339) |
| | | */ |
| | | @Transactional |
| | | public synchronized void stnToCrnStnPick2(){ |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickInSta2()) { |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && (staProtocol.getWorkNo() > 0) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | if (wrkMast.getSteNo() == null) { |
| | | wrkMast.setSteNo(1); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | staProtocol.setStaNo((short) 341);//写入目标站 |
| | | staProtocol.setPakMk(false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 盘点再入库 |
| | | */ |
| | | @Transactional |
| | | public synchronized void stnToCrnStnPlate(){ |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | // && (staProtocol.getWorkNo() > 0) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (Cools.isEmpty(barcode)) { |
| | | continue; |
| | | } |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode); |
| | | if (wrkMast == null) {//找不到工作档 |
| | | continue; |
| | | } |
| | | |
| | | if ((wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // News.info(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | // continue; |
| | | // } |
| | | |
| | | //盘点找新库位 |
| | | try { |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo());//源库位 |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setWrkNo(wrkMast.getWrkNo()); |
| | | param.setBarcode(wrkMast.getBarcode()); |
| | | param.setIoType(107);//盘点 |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | param.setLiftNo(pickSta.getLiftNo()); |
| | | param.setLocType1(locMast.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // //获取回库提升机目标站 |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(dto.getLocNo())); |
| | | // if (liftStaProtocol == null) { |
| | | // News.info(wrkMast.getWrkNo() + "获取回库提升机目标站失败"); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 107->57 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setSourceStaNo(dto.getSourceStaNo()); // 源站 |
| | | // wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | // wrkMast.setLocNo(dto.getLocNo()); // 目标库位 |
| | | // wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | // wrkMast.setLiftNo(null);// 提升机清空 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // News.info(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // continue; |
| | | // } |
| | | |
| | | // staProtocol.setStaNo(dto.getSourceStaNo().shortValue());//写入目标站 |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | } else if (code == 500) { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 拣料、并板、盘点再入库 |
| | | // */ |
| | | // @Transactional |
| | | // public synchronized void stnToCrnStnPick(){ |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历拣料入库口 |
| | | // for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | // |
| | | // // 获取拣料入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | //// && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9999) |
| | | //// && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue()) |
| | | // && staProtocol.isPakMk()){ |
| | | // |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // |
| | | // WrkMast wrkMast = null; |
| | | // wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | //// if (staProtocol.getWorkNo() == 9996) { |
| | | //// String barcode = barcodeThread.getBarcode(); |
| | | //// if(!Cools.isEmpty(barcode)) { |
| | | //// News.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | //// if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// |
| | | //// // led 异常显示 |
| | | //// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = "扫码失败,请重试"; |
| | | //// MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | //// continue; |
| | | //// } |
| | | //// } else { |
| | | //// staProtocol.setWorkNo((short) 32002); |
| | | //// staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | //// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// |
| | | //// // led 异常显示 |
| | | //// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = "扫码失败,请重试"; |
| | | //// MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | //// continue; |
| | | //// } |
| | | //// wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | //// if (null == wrkMast) { |
| | | //// News.error("{}条码错误,暂无拣料任务!", barcode); |
| | | //// } |
| | | //// } |
| | | // |
| | | // if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | // || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | // } |
| | | // |
| | | // String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | // LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站 |
| | | // if (liftStaProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | //// wrkMast.setStaNo(dto.getStaNo()); // 目标站 |
| | | //// wrkMast.setCrnNo(dto.getCrnNo()); |
| | | // wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | // wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位 |
| | | // wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | // wrkMast.setLiftNo(null);// 提升机清空 |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // } |
| | | // if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | // } |
| | | // |
| | | // // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | // LocMast locMast = locMastService.selectById(sourceLocNo); |
| | | // locMast.setLocSts("Q"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException("修改库位状态失败"); |
| | | // } |
| | | // barcodeThread.setBarcode("");//清理条码 |
| | | // |
| | | //// try { |
| | | //// // 访问 WMS 获取入库库位 |
| | | //// LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | //// SearchLocParam param = new SearchLocParam(); |
| | | //// param.setWrkNo(wrkMast.getWrkNo()); |
| | | //// param.setIoType(wrkMast.getIoType()); |
| | | //// param.setSourceStaNo(pickSta.getStaNo()); |
| | | ////// param.setLocType1(locTypeDto.getLocType1()); |
| | | //// String response = new HttpHandler.Builder() |
| | | //// .setUri(wmsUrl) |
| | | //// .setPath("/rpc/pakin/loc/v1") |
| | | //// .setJson(JSON.toJSONString(param)) |
| | | //// .build() |
| | | //// .doPost(); |
| | | //// JSONObject jsonObject = JSON.parseObject(response); |
| | | //// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | //// Integer code = jsonObject.getInteger("code"); |
| | | //// if (code.equals(200)) { |
| | | //// StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | //// |
| | | ////// // 获取目标站 |
| | | ////// Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | ////// .eq("type_no", wrkMast.getIoType() - 50) |
| | | ////// .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | ////// .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | ////// StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | ////// if (Cools.isEmpty(staDesc)) { |
| | | ////// News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | ////// continue; |
| | | ////// } |
| | | ////// // 堆垛机站点(目标站) |
| | | ////// Integer staNo = staDesc.getCrnStn(); |
| | | //// |
| | | //// // 保存工作明细档历史档 |
| | | ////// if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | ////// throw new CoolException("保存工作明细档历史档失败"); |
| | | ////// } |
| | | //// // 保存工作主档历史档 |
| | | //// if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | //// throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | //// } |
| | | //// |
| | | //// String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | //// LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站 |
| | | //// if (liftStaProtocol == null) { |
| | | //// continue; |
| | | //// } |
| | | //// |
| | | //// // 更新工作档数据状态 |
| | | //// wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | //// wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | //// wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | ////// wrkMast.setStaNo(dto.getStaNo()); // 目标站 |
| | | ////// wrkMast.setCrnNo(dto.getCrnNo()); |
| | | //// wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站 |
| | | //// wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位 |
| | | //// wrkMast.setShuttleNo(null); // 穿梭车清空 |
| | | //// wrkMast.setLiftNo(null);// 提升机清空 |
| | | //// wrkMast.setModiTime(new Date()); |
| | | //// if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | //// throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// } |
| | | //// if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | //// throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | //// } |
| | | //// |
| | | //// // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | //// LocMast locMast = locMastService.selectById(sourceLocNo); |
| | | //// locMast.setLocSts("Q"); |
| | | //// locMast.setModiTime(new Date()); |
| | | //// if (!locMastService.updateById(locMast)) { |
| | | //// throw new CoolException("修改库位状态失败"); |
| | | //// } |
| | | //// |
| | | ////// // 更新站点信息 且 下发plc命令 |
| | | ////// staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | ////// staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | ////// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | ////// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | ////// if (!result) { |
| | | ////// News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | ////// } |
| | | //// |
| | | //// barcodeThread.setBarcode("");//清理条码 |
| | | //// |
| | | //// } else if (code == 500){ |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = jsonObject.getString("msg"); |
| | | //// if (!Cools.isEmpty(errorMsg)) { |
| | | //// MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | //// } |
| | | //// News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | //// } else { |
| | | ////// staProtocol.setWorkNo((short) 32002); |
| | | ////// staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | ////// devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | ////// MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //// |
| | | //// // led 异常显示 |
| | | //// if (ledThread != null) { |
| | | //// String errorMsg = jsonObject.getString("msg"); |
| | | ////// String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | //// MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | //// } |
| | | //// } |
| | | //// |
| | | //// } catch (Exception e) { |
| | | //// e.printStackTrace(); |
| | | //// TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | //// } |
| | | // |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | private NavigateMapData navigateMapData; |
| | | @Autowired |
| | | private NavigateUtils navigateUtils; |
| | | @Autowired |
| | | private ShuttleOperaUtils shuttleOperaUtils; |
| | | @Autowired |
| | | private ShuttleAction shuttleAction; |
| | | @Autowired |
| | | private ForkLiftAction forkLiftAction; |
| | | @Autowired |
| | | private NotifyUtils notifyUtils; |
| | | @Autowired |
| | | private BasShuttleChargeService basShuttleChargeService; |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | try { |
| | | for (int i = 1; i <= 10; i++) {//总共四层楼 |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + i); |
| | | if (data == null) {//redis地图数据为空,从数据库中获取 |
| | | BasMap basMap = basMapService.selectLatestMap(i); |
| | | if (basMap == null) { |
| | | //数据库中也不存在地图数据,从地图文件中获取 |
| | | //载入地图 |
| | | NavigateMapData mapData = new NavigateMapData(i); |
| | | List<List<MapNode>> lists = mapData.getJsonData(-1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap = new BasMap(); |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | basMap.setLev(i); |
| | | List<BasMap> basMaps = basMapService.selectList(new EntityWrapper<BasMap>().orderBy("lev", true)); |
| | | for (BasMap basMap : basMaps) { |
| | | Integer lev = basMap.getLev(); |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + lev); |
| | | if (data == null) {//redis地图数据为空 |
| | | //载入地图 |
| | | List<List<MapNode>> lists = navigateMapData.getJsonData(lev, -1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | if (!basMapService.insert(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | //存入数据库 |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | if (!basMapService.updateById(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set(RedisKeyType.MAP.key + i, JSON.toJSONString(basMap)); |
| | | redisUtil.set(RedisKeyType.MAP.key + lev, JSON.toJSONString(basMap)); |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 从redis中重启任务 |
| | | */ |
| | | public synchronized void restartTaskFromRedis() { |
| | | HashMap<Object, Object> map = redisUtil.getRedis(); |
| | | for (Object key : map.keySet()) { |
| | | if (key.toString().contains(RedisKeyType.LIFT.key)) {//提升机任务 |
| | | LiftRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), LiftRedisCommand.class); |
| | | if (redisCommand == null) { |
| | | continue; |
| | | } |
| | | |
| | | Short liftNo = redisCommand.getLiftNo(); |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftNo.intValue()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机处于空闲状态,进行任务的恢复 |
| | | liftProtocol.setTaskNo(redisCommand.getWrkNo());//将提升机线程分配任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//工作状态 |
| | | |
| | | }else if(key.toString().contains(RedisKeyType.SHUTTLE.key)){//四向穿梭车任务 |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), ShuttleRedisCommand.class); |
| | | if (redisCommand == null) { |
| | | continue; |
| | | } |
| | | |
| | | Short shuttleNo = redisCommand.getShuttleNo(); |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo.intValue()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车处于空闲状态,进行任务的恢复 |
| | | shuttleProtocol.setTaskNo(redisCommand.getWrkNo().intValue());//将四向穿梭车线程分配任务号 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.WORKING);//工作状态 |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | |
| | | */ |
| | | public synchronized void shuttleInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectInStep4(); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts" |
| | | , WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts |
| | | )); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | //获取源站 |
| | | BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | if (sourceBasDevp == null) { |
| | | continue;//站点不存在 |
| | | } |
| | | |
| | | //获取目标站 |
| | | LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(sourceBasDevp.getLiftNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (liftStaProtocol == null) { |
| | | continue;//站点不存在 |
| | | } |
| | | |
| | | // 判断是否满足入库条件,自动、空闲、有物 |
| | | if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && liftStaProtocol.getHasTray())) { |
| | | News.info("{}任务,输送站点状态不满足入库。输送站点:{}", wrkMast.getWrkNo(), JSON.toJSONString(liftStaProtocol)); |
| | | continue; |
| | | } |
| | | |
| | | boolean step1 = this.shuttleInExecuteStep1(wrkMast, liftStaProtocol);//小车搬入库中 |
| | | boolean step1 = this.shuttleInExecuteStep1(wrkMast);//小车搬入库中 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | // /** |
| | | // * 入库 ===>> 四向穿梭车入库作业下发 |
| | | // */ |
| | | // public synchronized void shuttleInExecute() { |
| | | // // 根据输送线plc遍历 |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历入库站 |
| | | // for (DevpSlave.StaRack staRack : devp.getRackInStn()) { |
| | | // // 获取入库站信息 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staRack.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // Short workNo = staProtocol.getWorkNo(); |
| | | // BasDevp basDevp = basDevpService.selectById(staProtocol.getSiteId()); |
| | | // if (basDevp == null) { |
| | | // continue;//站点信息不存在 |
| | | // } |
| | | // |
| | | // // 判断是否满足入库条件,自动、有物、四向穿梭车可取信号 |
| | | // if (!(staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isShuttleTakeEnable())) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // WrkMast wrkMast = wrkMastMapper.selectRackInStep4(workNo, staProtocol.getSiteId()); |
| | | // if (wrkMast == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // boolean step1 = this.shuttleInExecuteStep1(wrkMast, basDevp);//小车搬入库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | |
| | | /** |
| | | * 入库-小车搬入库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleInExecuteStep1(WrkMast wrkMast, LiftStaProtocol liftStaProtocol) { |
| | | if (wrkMast.getWrkSts() == 4) { |
| | | public boolean shuttleInExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo());//调度小车到货物所在输送站点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo());//调度小车到货物所在输送站点进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | News.info("{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | //判断小车是否存在移动任务 |
| | | WrkMast hasMoveWorking = wrkMastMapper.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | WrkMast hasMoveWorking = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if (hasMoveWorking != null) { |
| | | News.info("{}任务,{}小车,存在移动任务,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}号小车,存在移动任务,禁止派发任务", wrkMast.getShuttleNo()); |
| | | return false;//存在移动任务,禁止执行入库任务 |
| | | } |
| | | |
| | | //判断小车是否到达输送站点库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(liftSta.getLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达输送站点位置,进行搬运货物 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(liftSta.getLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts);//小车搬运中 4.提升机搬运完成 ==> 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | */ |
| | | public synchronized void shuttleOutExecute() { |
| | | try { |
| | | for (WrkMast wrkMast : wrkMastMapper.selectBy2125()) { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts" |
| | | , WrkStsType.NEW_OUTBOUND.sts |
| | | )); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | if (!step1) { |
| | | continue; |
| | |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | //21.生成出库任务 => 22.小车搬运中 |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | EntityWrapper<StaDesc> wrapper = new EntityWrapper<>(); |
| | | wrapper.eq("type_no", wrkMast.getIoType());//路径类型 |
| | | wrapper.eq("stn_no", wrkMast.getStaNo());//出库站点编号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (staDesc == null) { |
| | | News.info("{}任务,出库路径不存在", wrkMast.getWrkNo()); |
| | | return false;//出库路径不存在 |
| | | //101.生成出库任务 => 102.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | Integer liftNo = wrkMast.getLiftNo(); |
| | | if (liftNo == null) { |
| | | //通过输送线站号获取提升机号 |
| | | liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); |
| | | if (liftNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | wrkMast.setLiftNo(liftNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | //获取出库站点 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (basDevp == null) { |
| | | return false;//出库站点不存在 |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | // if (!basDevp.getAutoing().equals("Y")) { |
| | | // News.info("{}任务,{}站点,不是自动状态",wrkMast.getWrkNo(),basDevp.getDevNo()); |
| | | // return false;//不是自动状态 |
| | | // } |
| | | // |
| | | // if (!basDevp.getOutEnable().equals("Y")) { |
| | | // News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | // return false;//出库站点不可出 |
| | | // } |
| | | |
| | | Integer liftNo = basDevp.getLiftNo();//搜索出库提升机是否存在入库任务,如存在禁止出库 |
| | | List<WrkMast> liftWrkMasts = wrkMastMapper.selectInWrkMastByLiftNo(liftNo); |
| | | if (!liftWrkMasts.isEmpty()) { |
| | | News.info("{}任务,{}号提升机,存在入库任务,系统禁止出库", wrkMast.getWrkNo(), liftNo); |
| | | return false;//存在入库任务,禁止出库 |
| | | } |
| | | |
| | | //同库位组校验 |
| | | List<String> outerLoc = Utils.getGroupOuterLoc(wrkMast.getSourceLocNo()); |
| | | List<LocMast> outerLocMasts = locMastService.selectNotEmptyLocNos(outerLoc); |
| | | if (!outerLocMasts.isEmpty()) { |
| | | News.info("{}任务,浅库位存在货物,系统等待中", wrkMast.getWrkNo()); |
| | | return false;//浅库位存在未执行任务 |
| | | //判断提升机是否处于出库模式 |
| | | if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取源站 |
| | | LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftStaProtocol == null) { |
| | | return false;//找不到站点 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && !liftStaProtocol.getHasTray())) { |
| | | News.info("{}任务,{}内部输送站,不满足自动、空闲、无托盘状态", wrkMast.getWrkNo(), liftStaProtocol.getStaNo()); |
| | | return false;//站点必须自动、空闲、没有托盘 |
| | | if (liftSta.getHasCar()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getStaNo() == 300) { |
| | | //出300站,检测300站任务数量 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.select300Wrk(); |
| | | if (wrkMasts.size() >= 20) { |
| | | News.info("{}任务,输送线任务过载{}", wrkMast.getWrkNo(), wrkMasts.size()); |
| | | return false; |
| | | } |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点有托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | |
| | | //查询楼层已分配车辆的出库任务数量 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | if (wrkMasts.size() >= useShuttleCount) { |
| | | News.info("{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | return false; |
| | | } |
| | | } |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物所在库位进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | News.info("{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}小车,令牌已被独占,禁止派发任务", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | //判断小车是否到达货物库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达货物位置,进行搬运货物 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), liftStaProtocol.getLocNo());//将货物搬运至提升机输送站点 |
| | | if (result == null) {//出库路径计算失败 |
| | | News.info("{}任务,{}小车,路径计算失败,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue());//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 |
| | | wrkMast.setSourceStaNo(liftSta.getStaNo()); |
| | | wrkMast.setModiTime(new Date()); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | |
| | | try { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车信息 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | |
| | | //四向穿梭车状态为等待确认、小车处于空闲状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | && shuttleProtocol.getFree() == ShuttleStatusType.IDLE.id |
| | | ) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 5://5.小车搬运中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | shuttleProtocol.setTaskNo(0); |
| | | if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 22://22.小车搬运中 ==> 23.小车搬运完成 |
| | | wrkMast.setWrkSts(23L); |
| | | shuttleProtocol.setTaskNo(0); |
| | | if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 102://102.小车移动至站点 ==> 103.小车移动至站点完成 |
| | | wrkMast.setWrkSts(103L); |
| | | break; |
| | | case 104://104.小车迁入提升机中 ==> 105.小车迁入提升机完成 |
| | | wrkMast.setWrkSts(105L); |
| | | shuttleProtocol.setTaskNo(0);//清理工作号 |
| | | break; |
| | | case 108://108.小车迁出提升机中 ==> 109.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(109L); |
| | | break; |
| | | case 110://110.小车移动中 ==> 111.小车移动完成 |
| | | wrkMast.setWrkSts(111L); |
| | | shuttleProtocol.setTaskNo(0); |
| | | if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | break; |
| | | default: |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_SHUTTLE_RUN.sts) { |
| | | //5.小车搬运中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_INBOUND.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN.sts) { |
| | | //102.小车搬运中 ==> 103.小车搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | //302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { |
| | | //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { |
| | | //310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | //204.小车充电中 ==> 205.小车充电完成 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts) { |
| | | //502.小车搬运中 ==> 509.移库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_DELIVERY);//触发通知 |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMast.getWrkSts() == 111) { |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLogMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } else { |
| | | ShuttleAssignCommand assignCommand = shuttleProtocol.getAssignCommand(); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | | //工作号清零 |
| | | shuttleProtocol.setTaskNo(0); |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | //清零令牌 |
| | | shuttleProtocol.setToken(0); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | Object object = redisUtil.get(RedisKeyType.SHUTTLE_WORK_FLAG.key + shuttleProtocol.getTaskNo()); |
| | | if(object != null){ |
| | | ShuttleAssignCommand assignCommand = JSON.parseObject(object.toString(), ShuttleAssignCommand.class); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | | //工作号清零 |
| | | shuttleThread.setTaskNo(0); |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务 |
| | | * 执行移库任务 |
| | | */ |
| | | public synchronized void liftIoExecute() { |
| | | public synchronized void shuttleLocMoveExecute() { |
| | | try { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | //查询移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepToTarget = this.shuttleLocMoveExecuteToTarget(wrkMast);//移库任务-小车去目标点 |
| | | if (!stepToTarget) { |
| | | continue; |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle()) { |
| | | News.info("{}号提升机,忙碌中", liftSlave.getId()); |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | //判断提升机令牌是否被占用 |
| | | if (liftProtocol.getToken() != 0) { |
| | | News.info("{}号提升机,令牌已被独占", liftSlave.getId()); |
| | | continue; |
| | | } |
| | | /** |
| | | * 移库任务-小车去目标点 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecuteToTarget(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //搜索是否有待处理的任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectLiftStep223103(); |
| | | if (wrkMasts.isEmpty()) { |
| | | continue; |
| | | } |
| | | //小车移动至站点 501.生成移库任务 ==> 502.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到货物点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | News.info("{}号提升机,被其他任务{}占用且和当前任务{}不相同,禁止派发", liftSlave.getId(), wrkMast1.getWrkNo(), wrkMast.getWrkNo()); |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_RUN.sts);//小车搬运中 501.生成移库任务 ==> 502.小车搬运中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVING); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 货叉提升机任务 |
| | | */ |
| | | public synchronized void forkLiftIoExecute() { |
| | | try { |
| | | //搜索是否有待处理的任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts", WrkStsType.NEW_INBOUND.sts, WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts)); |
| | | if (wrkMasts.isEmpty()) { |
| | | return; |
| | | } |
| | | |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | Integer liftNo = wrkMast.getLiftNo(); |
| | | if (liftNo == null) { |
| | | //未分配提升机 |
| | | Integer staNo = wrkMast.getIoType() == WrkIoType.IN.id ? wrkMast.getSourceStaNo() : wrkMast.getStaNo(); |
| | | liftNo = ForkLiftUtils.getConveyorBindLiftNo(staNo); |
| | | if(liftNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | boolean stepIn = this.liftIoExecuteStepIn(wrkMast);//提升机入库 |
| | | if (!stepIn) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepOut = this.liftIoExecuteStepOut(wrkMast);//提升机出库 |
| | | if (!stepOut) { |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.info("{}号提升机,忙碌中", liftNo); |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | continue;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | wrkMast.setLiftNo(liftNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | continue; |
| | | } |
| | | |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.info("{}号提升机,忙碌中", liftNo); |
| | | continue; |
| | | } |
| | | |
| | | boolean stepIn = this.liftIoExecuteStepIn(wrkMast);//提升机入库 |
| | | if (!stepIn) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepOut = this.liftIoExecuteStepOut(wrkMast);//提升机出库 |
| | | if (!stepOut) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | //--------------------------------------提升机入库-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //2.设备上走 ==> 3.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == 2) { |
| | | //获取源站 |
| | | BasDevp sourceBasDevp = basDevpService.selectById(wrkMast.getSourceStaNo()); |
| | | if (sourceBasDevp == null) { |
| | | //1.生成入库任务 ==> 3.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | //获取目标输送站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | if (!sourceBasDevp.getInEnable().equals("Y")) { |
| | | News.info("{}任务,{}源站,没有可入信号", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | return false;//站点不可入 |
| | | } |
| | | |
| | | Integer barcodeId = Utils.getBarcodeIdByStaNo(wrkMast.getSourceStaNo()); |
| | | if (barcodeId == null) { |
| | | News.info("{}任务,{}源站,找不到可用条码器ID", wrkMast.getWrkNo(), sourceBasDevp.getDevNo()); |
| | | return false;//站点不可入 |
| | | } |
| | | |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); |
| | | if (barcodeThread == null) { |
| | | News.info("{}任务,{}源站,条码器{}线程为空", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId); |
| | | return false;//站点不可入 |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if(!("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode))) { |
| | | //存在条码值,判断是否和当前工作档一致 |
| | | if (!barcode.equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,条码器{}值{}与工作档条码值{}不一致,系统跳过执行", wrkMast.getWrkNo(), sourceBasDevp.getDevNo(), barcodeId, barcode,wrkMast.getBarcode()); |
| | | return false;//站点不可入 |
| | | } |
| | | } |
| | | }else { |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在托盘", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机整个三楼是否都处于入库模式 |
| | | Integer outInModel1 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 1); |
| | | Integer outInModel2 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 5); |
| | | Integer outInModel3 = Utils.getOutInModelByLift(sourceBasDevp.getLiftNo(), 8); |
| | | if (outInModel1 == null || outInModel2 == null || outInModel3 == null) { |
| | | News.info("{}任务,没有出入库模式", wrkMast.getWrkNo()); |
| | | return false;//不存在出入库模式 |
| | | } |
| | | |
| | | if (outInModel1 == 2 || outInModel2 == 2 && outInModel3 == 2) { |
| | | News.info("{}任务,有站点处于出库模式,禁止入库", wrkMast.getWrkNo()); |
| | | return false;//只要有一个处于出库模式,禁止入库 |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, sourceBasDevp.getLiftNo()); |
| | | if (liftThread == null) { |
| | | if (liftSta.getHasCar()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在小车", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftSta.getLiftNo()); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | if (!liftProtocol.isIdle()) { |
| | | News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | //判断提升机令牌是否未被占领 |
| | | if (liftProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内部有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//有小车,禁止派发 |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内部有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//有托盘,禁止派发 |
| | | //判断提升机是否处于入库模式 |
| | | if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.IN)) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于入库模式,禁止入库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | Integer startSta = Integer.parseInt(sourceBasDevp.getQrCodeValue()); |
| | | //获取提升机站点 |
| | | LiftStaProtocol targetStaProtocol = NyLiftUtils.getLiftStaByLev(liftThread.getSlave().getId(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (targetStaProtocol == null) { |
| | | return false;//站点不存在 |
| | | } |
| | | |
| | | if (targetStaProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,{}站点,提升机站点有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo(), targetStaProtocol.getStaNo()); |
| | | return false;//提升机站点有托盘,禁止派发 |
| | | } |
| | | |
| | | Integer targetSta = targetStaProtocol.getStaNo(); |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | if (wrkMast.getIoType() == 53 || wrkMast.getIoType() == 57) { |
| | | //拣料再回库,重新分配设备工作号 |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId()); |
| | | if (basLiftOpt != null) { |
| | | News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | //检测楼层是否有穿梭车 |
| | | boolean checkLevHasShuttle = Utils.checkLevHasShuttle(liftSta.getLev()); |
| | | if (!checkLevHasShuttle) { |
| | | if (wrkMast.getShuttleNo() != null) { |
| | | return false; |
| | | } |
| | | liftCommand.setTaskNo((short) deviceWrk); |
| | | |
| | | //获取小车待机位 |
| | | String standbyLocNo = Utils.getShuttleStandbyLocNo(liftSta.getLocNo()); |
| | | if (standbyLocNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,获取小车待机位失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去待机位 |
| | | boolean dispatchShuttle = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), standbyLocNo); |
| | | if (!dispatchShuttle) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //获取提升机命令 |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), liftSta.getLev()); |
| | | ArrayList<ForkLiftCommand> commands = new ArrayList<>(); |
| | | commands.addAll(liftCommands); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setLiftNo(wrkMast.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.PICK_PUT.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(3L);//2.设备上走 ==> 3.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN.sts);//提升机搬运中 1.生成入库任务 ==> 3.提升机搬运中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | |
| | | */ |
| | | private boolean liftIoExecuteStepOut(WrkMast wrkMast) { |
| | | //--------------------------------------提升机出库-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //23.小车搬运完成 ==> 24.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == 23) { |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | //103.小车搬运完成 ==> 104.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | //获取出库站点(目标站) |
| | | BasDevp basDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (basDevp == null) { |
| | | News.info("{}任务,出库站点不存在,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//出库站点不存在 |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if(shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //获取源站对应的牛眼提升机站点编号(起点编号) |
| | | LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(basDevp.getLiftNo(), Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftStaProtocol == null) { |
| | | News.info("{}任务,找不到站点,禁止派发", wrkMast.getWrkNo()); |
| | | //获取源站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,找不到站点,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//找不到站点 |
| | | } |
| | | Integer startSta = liftStaProtocol.getStaNo(); |
| | | |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | if (shuttleProtocol.getCurrentLocNo().equals(liftSta.getLocNo())) { |
| | | //小车还在输送站点 |
| | | //调度小车避让 |
| | | boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread); |
| | | if (!result) { |
| | | News.info("{}任务,{}小车,小车在输送站点调度小车避让失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | //获取小车待机位 |
| | | String standbyLocNo = Utils.getShuttleStandbyLocNo(liftSta.getLocNo()); |
| | | if(standbyLocNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,获取小车待机位失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | //调度小车去待机位 |
| | | boolean dispatchShuttle = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), standbyLocNo, wrkMast.getShuttleNo()); |
| | | if (!dispatchShuttle) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车在输送站点调度小车避让失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | if (!basDevp.getAutoing().equals("Y")) { |
| | | News.info("{}任务,{}站点,没有自动信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | return false;//出库站点不可出 |
| | | } |
| | | |
| | | if (basDevp.getLoading().equals("Y")) { |
| | | News.info("{}任务,{}站点,存在有物信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | return false;//出库站点不可出 |
| | | } |
| | | |
| | | if (!basDevp.getOutEnable().equals("Y")) { |
| | | News.info("{}任务,{}站点,没有可出信号,禁止派发", wrkMast.getWrkNo(), basDevp.getDevNo()); |
| | | return false;//出库站点不可出 |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, basDevp.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | if (liftSta.getHasCar()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle()) { |
| | | News.info("{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | if (!liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点无托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | //判断提升机令牌是否未被占领 |
| | | if (liftProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}号提升机,令牌已被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftSta.getLiftNo()); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,忙碌中", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否处于出库模式 |
| | | if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.info("{}任务,{}号提升机,当前提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | //获目标站源站对应的输送站点 |
| | | BasDevp targetBasDevp = basDevpService.selectById(wrkMast.getStaNo()); |
| | | if (targetBasDevp == null) { |
| | | News.info("{}任务,{}站点,站点不存在,禁止派发", wrkMast.getWrkNo(), wrkMast.getStaNo()); |
| | | return false;//站点不存在 |
| | | //请求上级系统,是否允许出库 |
| | | boolean outMission = ForkLiftUtils.queryOutMission(wrkMast.getStaNo()); |
| | | if (!outMission) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,上级系统不允许出库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | //获取牛眼提升机站点编号(目标编号) |
| | | Integer targetSta = Integer.parseInt(targetBasDevp.getQrCodeValue()); |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftThread.getSlave().getId(), NyLiftTaskModelType.MOVE_TRAY.id, startSta, targetSta, wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), liftSta.getLev(), wrkMast.getStaNo()); |
| | | ArrayList<ForkLiftCommand> commands = new ArrayList<>(); |
| | | commands.addAll(liftCommands); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setLiftNo(wrkMast.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.PICK_PUT.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getWrkNo());//独占提升机令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_LIFT_RUN.sts);//提升机搬运中 103.生成入库任务 ==> 104.提升机搬运中 |
| | | wrkMast.setShuttleNo(null);//释放小车 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务完成 |
| | | * 货叉提升机任务完成 |
| | | */ |
| | | public synchronized void liftFinished() { |
| | | public synchronized void forkLiftFinished() { |
| | | try { |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认且空闲 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id |
| | | && liftProtocol.getTaskNo() != 0 |
| | | && !liftProtocol.getBusy() |
| | | if (forkLiftProtocol.getProtocolStatus() == ForkLiftProtocolStatusType.WAITING.id |
| | | && forkLiftProtocol.getWrkNo() != 0 |
| | | ) { |
| | | int taskNo = liftProtocol.getTaskNo().intValue(); |
| | | if (taskNo >= 20000 && taskNo <= 30000) { |
| | | //提升机设备工作号,需要查询对应任务号 |
| | | BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(liftProtocol.getTaskNo().toString(), liftSlave.getId()); |
| | | if (basLiftOpt != null) { |
| | | taskNo = basLiftOpt.getWrkNo(); |
| | | } |
| | | } |
| | | |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo324104(taskNo); |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | if (liftProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放提升机令牌 |
| | | liftProtocol.setToken(0); |
| | | } |
| | | break; |
| | | case 24://24.提升机搬运中 ==> 25.提升机搬运完成 |
| | | wrkMast.setWrkSts(25L); |
| | | if (wrkMast.getIoType() == 11) {//库位移转 |
| | | wrkMast.setWrkSts(4L);//4.提升机搬运完成 |
| | | } else { |
| | | if (wrkMast.getMk() == null || !wrkMast.getMk().equals("Y")) { |
| | | //不需要用到机械臂,直接转29.出库完成 |
| | | wrkMast.setWrkSts(29L); |
| | | wrkMast.setShuttleNo(null);//释放小车 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(new Date()); |
| | | } |
| | | } |
| | | |
| | | if (liftProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放提升机令牌 |
| | | liftProtocol.setToken(0); |
| | | } |
| | | |
| | | break; |
| | | case 106://106.提升机搬运中 ==> 107.提升机搬运完成 |
| | | wrkMast.setWrkSts(107L); |
| | | break; |
| | | default: |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN.sts) { |
| | | //3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { |
| | | //104.提升机搬运中 ==> 109.出库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { |
| | | //306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | forkLiftThread.setSyncTaskNo(0); |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", liftProtocol.getLiftNo()); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | forkLiftThread.reset(); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", forkLiftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } else { |
| | | LiftAssignCommand assignCommand = liftProtocol.getAssignCommand(); |
| | | if (assignCommand != null) { |
| | | if (!assignCommand.getAuto()) { |
| | | //手动操作 |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | News.info("提升机已确认手动操作。提升机号={}", liftProtocol.getLiftNo()); |
| | | } |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", forkLiftProtocol.getLiftNo(), forkLiftProtocol.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public synchronized void locToLocExecute() { |
| | | try { |
| | | //获取出入库工作档 |
| | | // List<WrkMast> wrkMasts = wrkMastMapper.selectInOutWrkMast(); |
| | | // if (wrkMasts.size() > 0) { |
| | | // //有出入库任务,必须等待任务执行完毕再执行库位移转 |
| | | // return; |
| | | // } |
| | | |
| | | //查询库位移转工作档 |
| | | List<WrkMast> wrkMasts1 = wrkMastMapper.selectLocToLocWrkMast(); |
| | | for (WrkMast wrkMast : wrkMasts1) { |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) == Utils.getLev(wrkMast.getLocNo())) { |
| | | boolean step1 = this.locToLocExecuteStep1(wrkMast);//同楼层库位移转 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | } else { |
| | | //跨楼层库位移转 |
| | | boolean step2 = this.locToLocExecuteStep2(wrkMast);//调度车辆取货并运送到出库口 |
| | | if (!step2) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step3 = this.locToLocExecuteStep3(wrkMast);//提升机搬运货物 |
| | | if (!step3) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step4 = this.locToLocExecuteStep4(wrkMast);//调度车辆取货并运送到目标库位 |
| | | if (!step4) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 同楼层库位移转 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 21) {//21.生成出库任务 |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达源库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在源库位位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达源库位,进行搬运货物 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(5L);//21.生成出库任务 => 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-调度车辆取货并运送到出库口 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep2(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 21) {//21.生成出库任务 |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达源库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在源库位位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到源库位进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取穿梭车最近且空闲的提升机输送站点 |
| | | LiftStaProtocol liftSta = shuttleDispatchUtils.getRecentLiftSta(shuttleThread.getSlave().getId(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (liftSta == null) { |
| | | return false;//没有可用且空闲的输送站点 |
| | | } |
| | | //源站 |
| | | Integer sourceStaNo = liftSta.getStaNo(); |
| | | //提升机号*100+目标楼层=目标站点 |
| | | Integer staNo = liftSta.getLiftNo() * 100 + Utils.getLev(wrkMast.getLocNo());//目标站 |
| | | |
| | | //小车已抵达源库位,将货物搬运到输送站点 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), liftSta.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(22L);//21.生成出库任务 => 22.小车搬运中 |
| | | wrkMast.setSourceStaNo(sourceStaNo);//源站 |
| | | wrkMast.setStaNo(staNo);//目标站 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-提升机搬运货物 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep3(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == 23) {//23.小车搬运完成 |
| | | //源站 |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo(); |
| | | //目标站 |
| | | Integer staNo = wrkMast.getStaNo(); |
| | | if (sourceStaNo == null || staNo == null) { |
| | | return false;//源站或目标站为空 |
| | | } |
| | | |
| | | int liftNo = staNo / 100;//获取提升机号 |
| | | |
| | | //获取提升机线程 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftNo); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //获取源站对应的输送站点 |
| | | LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftStaProtocol == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && liftStaProtocol.getHasTray())) { |
| | | return false;//站点必须自动、空闲、有托盘 |
| | | } |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | //小车还在输送站点 |
| | | //调度小车避让 |
| | | boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkMast.getSourceLocNo()), wrkMast.getShuttleNo(), shuttleThread); |
| | | if (!result) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | return false; |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_TRAY.id, sourceStaNo, staNo, wrkMast.getWrkNo()); |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_TRAY.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(24L);//23.小车搬运完成 ==> 24.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//任务档绑定提升机号 |
| | | wrkMast.setShuttleNo(null);//清空小车号,等货物搬运完成后,到目标楼层重新搜索小车 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 跨楼层库位移转-调度车辆取货并运送到目标库位 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep4(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 4) {//4.提升机搬运完成 |
| | | //获取目标站对应的输送站点 |
| | | LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(wrkMast.getLiftNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (liftStaProtocol == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | if (!(liftStaProtocol.getModel() && !liftStaProtocol.getBusy() && liftStaProtocol.getHasTray())) { |
| | | return false;//站点必须自动、空闲、有托盘 |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo());//调度小车到目标输送站点进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达目标输送站点 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(liftStaProtocol.getLocNo())) { |
| | | //小车不在目标输送站点 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftStaProtocol.getLocNo(), wrkMast.getShuttleNo());//调度小车到目标输送站点进行取货 |
| | | return false; |
| | | } |
| | | |
| | | //小车已抵达目标输送站点,将货物搬运到目标库位 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getShuttleTransportCommands(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), liftStaProtocol.getLocNo(), wrkMast.getLocNo()); |
| | | if (result == null) {//路径计算失败 |
| | | return false; |
| | | } |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_LOC_TO_LOC.id.shortValue());//库位移转模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(result.getCommands());//运行命令 |
| | | assignCommand.setNodes(result.getNodes());//路径节点 |
| | | |
| | | wrkMast.setWrkSts(5L);//4.提升机搬运完成 => 5.小车搬运中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | |
| | | Date now = new Date(); |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取四向穿梭车信息 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (shuttleProtocol.getErrState() != null && shuttleProtocol.getErrState() == 1) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(shuttleProtocol.getTaskNo()); |
| | | if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getErrCode()); |
| | | int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); |
| | | String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | null, // 编号 |
| | |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | shuttleProtocol.getErrCode(), // 异常码 |
| | | errorCode, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (shuttleProtocol.getErrState() == null || shuttleProtocol.getErrState() == 0) { |
| | | if (shuttleProtocol.getErrorCode() == null || Integer.parseInt(shuttleProtocol.getErrorCode()) == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | |
| | | } |
| | | } |
| | | } |
| | | }else { |
| | | // //无任务 |
| | | // BasShuttleErrLog latest = basShuttleErrLogService.findLatest(shuttleSlave.getId()); |
| | | // // 有异常 |
| | | // if (shuttleProtocol.getStatusErrorCode() != null && shuttleProtocol.getStatusErrorCode() > 0) { |
| | | // // 记录新异常 |
| | | // if (latest == null || (latest.getErrCode() != shuttleProtocol.getStatusErrorCode().intValue())) { |
| | | // BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(shuttleProtocol.getStatusErrorCode().intValue()); |
| | | // String errName = basShuttleErr==null? "未知异常":basShuttleErr.getErrName(); |
| | | // BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog( |
| | | // null, // 编号 |
| | | // null, // 工作号 |
| | | // now, // 发生时间 |
| | | // null, // 结束时间 |
| | | // null, // 工作状态 |
| | | // null, // 入出库类型 |
| | | // shuttleSlave.getId(), // 四向穿梭车 |
| | | // null, // plc |
| | | // null, // 目标库位 |
| | | // null, // 目标站 |
| | | // null, // 源站 |
| | | // null, // 源库位 |
| | | // null, // 条码 |
| | | // (int)shuttleProtocol.getStatusErrorCode(), // 异常码 |
| | | // errName, // 异常 |
| | | // 1, // 异常情况 |
| | | // now, // 添加时间 |
| | | // null, // 添加人员 |
| | | // now, // 修改时间 |
| | | // null, // 修改人员 |
| | | // "无任务异常" // 备注 |
| | | // ); |
| | | // if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | // News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | // } |
| | | // } |
| | | // // 无异常 |
| | | // } else { |
| | | // // 异常修复 |
| | | // if (latest != null && latest.getStatus() == 1) { |
| | | // latest.setEndTime(now); |
| | | // latest.setUpdateTime(now); |
| | | // latest.setStatus(2); |
| | | // if (!basShuttleErrLogService.updateById(latest)) { |
| | | // News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | // } |
| | | // } |
| | | // } |
| | | } |
| | | } |
| | | } |
| | |
| | | */ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (LiftSlave liftSlave : slaveProperties.getLift()) { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | // 获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId()); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (liftProtocol.getTaskNo() != 0) { |
| | | if (forkLiftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(liftSlave.getId(), liftProtocol.getTaskNo().intValue()); |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(forkLiftSlave.getId(), forkLiftProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (liftProtocol.getDeviceError() != null && liftProtocol.getDeviceError()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(liftProtocol.getTaskNo()); |
| | | if (forkLiftProtocol.getErrorCode() != null && forkLiftProtocol.getErrorCode() != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(forkLiftProtocol.getWrkNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | String errName = ""; |
| | | if (liftProtocol.getFrontOverrun()) { |
| | | errName = "前超限"; |
| | | } else if (liftProtocol.getBackOverrun()) { |
| | | errName = "后超限"; |
| | | } else if (liftProtocol.getLeftOverrun()) { |
| | | errName = "左超限"; |
| | | } else if (liftProtocol.getRightOverrun()) { |
| | | errName = "右超限"; |
| | | } else if (liftProtocol.getOverHeight()) { |
| | | errName = "超高"; |
| | | } else if (liftProtocol.getOverWeight()) { |
| | | errName = "超重"; |
| | | } |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(forkLiftProtocol.getErrorCode()); |
| | | String errName = basLiftErr==null? "未知异常":basLiftErr.getErrName(); |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog( |
| | | null, // 编号 |
| | |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | liftSlave.getId(), // 提升机 |
| | | forkLiftSlave.getId(), // 提升机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(liftProtocol) // 系统状态数据 |
| | | JSON.toJSONString(forkLiftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", liftSlave.getId(), errName); |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", forkLiftSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (liftProtocol.getDeviceError() == null || !liftProtocol.getDeviceError()) { |
| | | if (forkLiftProtocol.getErrorCode() == null || forkLiftProtocol.getErrorCode() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", liftSlave.getId(), latest.getId()); |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", forkLiftSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public void storeEmptyPlt(){ |
| | | try { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 || staProtocol.getWorkNo() <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | String barcode = null; |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode()); |
| | | if (barcodeThread != null) { |
| | | String barcode0 = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode0)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | if (!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | barcode = barcode0; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | WrkMast wrkMast = wrkMastMapper.selectByBarcode(barcode);//条码存在工作档 |
| | | if (wrkMast != null) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | param.setBarcode(barcode); |
| | | } |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | // staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | } else { |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * AGV补货 => 生成入库通知档 |
| | | */ |
| | | public void robotGenerateAgvTask() { |
| | | try { |
| | | //检测300站是否自动、有物、工作号 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(300); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() != 0) { |
| | | //查询是否有工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() != 25) {//25.提升机搬运完成 |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getMk() != null && wrkMast.getMk().equals("Y")) {//标记为Y表示需要用到机械臂拣料 |
| | | Short targetSta = null;//目标站 |
| | | //判断机械臂拣料站是否空闲 |
| | | StaProtocol staProtocol303 = devpThread.getStation().get(303); |
| | | StaProtocol staProtocol317 = devpThread.getStation().get(317); |
| | | if (staProtocol303.isAutoing() && !staProtocol303.isLoading()) { |
| | | //自动、无物 |
| | | targetSta = (short) 303; |
| | | } else if (staProtocol317.isAutoing() && !staProtocol317.isLoading()) { |
| | | //自动、无物 |
| | | targetSta = (short) 317; |
| | | } else { |
| | | continue;//没有空闲站点 |
| | | } |
| | | |
| | | if (wrkMast.getStaNo() != 303 && wrkMast.getStaNo() != 317) { |
| | | //向AGV发起组托请求 |
| | | try { |
| | | HashMap<String, Object> param = new HashMap<>(); |
| | | param.put("wrkNo", wrkMast.getWrkNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/replenishment") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) {//AGV组托成功 |
| | | //覆盖工作档目标站 |
| | | wrkMast.setStaNo(targetSta.intValue()); |
| | | wrkMast.setShuttleNo(null);//释放小车 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //向300站写入目标站 |
| | | staProtocol = staProtocol.clone(); |
| | | staProtocol.setStaNo(targetSta);//移动到目标站 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | try { |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | // //覆盖工作档目标站 |
| | | // wrkMast.setStaNo(targetSta.intValue()); |
| | | // wrkMast.setShuttleNo(null);//释放小车 |
| | | // wrkMast.setLiftNo(null);//释放提升机 |
| | | // if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // //向300站写入目标站 |
| | | // staProtocol = staProtocol.clone(); |
| | | // staProtocol.setStaNo(targetSta);//移动到目标站 |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // try { |
| | | // Thread.sleep(500); |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // continue; |
| | | // } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * AGV补货 => 机械臂拣料 |
| | | */ |
| | | public void agvRestockByRobot() { |
| | | try { |
| | | //检测300站是否自动、有物、工作号 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol303 = devpThread.getStation().get(303); |
| | | StaProtocol staProtocol317 = devpThread.getStation().get(317); |
| | | if (staProtocol303 == null || staProtocol317 == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol303.isAutoing() && staProtocol303.isLoading() && staProtocol303.getWorkNo() != 0) { |
| | | //调度机械臂 |
| | | //查询是否有工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol303.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | if (wrkDetls.isEmpty()) { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getInvWh() == null) { |
| | | boolean result = RobotUtils.sendTask(staProtocol303.getWorkNo().toString(), wrkDetls.size(), "303"); |
| | | if (result) { |
| | | wrkMast.setInvWh("Y");//标记已经下发机械臂任务 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (staProtocol317.isAutoing() && staProtocol317.isLoading() && staProtocol317.getWorkNo() != 0) { |
| | | //调度机械臂 |
| | | //查询是否有工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol317.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | if (wrkDetls.isEmpty()) { |
| | | continue; |
| | | } |
| | | if (wrkMast.getInvWh() == null) { |
| | | boolean result = RobotUtils.sendTask(staProtocol317.getWorkNo().toString(), wrkDetls.size(), "317"); |
| | | if (result) { |
| | | wrkMast.setInvWh("Y");//标记已经下发机械臂任务 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * AGV补货(通知AGV取货) |
| | | */ |
| | | public void agvRestockInto() { |
| | | try { |
| | | //检测309和312站是否自动、有物 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol309 = devpThread.getStation().get(309); |
| | | StaProtocol staProtocol312 = devpThread.getStation().get(312); |
| | | if (staProtocol309 == null || staProtocol312 == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol309.isAutoing() && staProtocol309.isLoading() && staProtocol309.isInEnable()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 9);//308站条码器 |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | //通知AGV取货 |
| | | agvRestockCall("301-1", barcode); |
| | | log.info("通知AGV取货,条码号:" + barcode); |
| | | } |
| | | } |
| | | |
| | | if (staProtocol312.isAutoing() && staProtocol312.isLoading() && staProtocol312.isInEnable()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 10);//311站条码器 |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | //通知AGV取货 |
| | | agvRestockCall("302-1", barcode); |
| | | log.info("通知AGV取货,条码号:" + barcode); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | //通知AGV取货 |
| | | private boolean agvRestockCall(String staNo, String barcode) { |
| | | try { |
| | | HashMap<String, Object> param = new HashMap<>(); |
| | | param.put("devNo", staNo); |
| | | param.put("containerCode", barcode); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/start") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | News.info("悬挂线,WMS返回结果:" + jsonObject); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) {//呼叫AGV |
| | | return true; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | //通知WMS当前拣料站点信息 |
| | | private boolean agvCureentCall(String staNo, String barcode) { |
| | | try { |
| | | HashMap<String, Object> param = new HashMap<>(); |
| | | param.put("devNo", staNo); |
| | | param.put("containerCode", barcode); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/current/containerCode") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | News.info("悬挂线,WMS返回结果:" + jsonObject); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) {//呼叫AGV |
| | | return true; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * AGV补货(悬挂线通知AGV取货) |
| | | */ |
| | | public void agvRestockIntoByHangingWire() { |
| | | try { |
| | | //检测350和351扫码器 |
| | | int[] barcodeStaNo = {11, 12,14,16,18,20};//11 => 350站扫码器,12 => 351站扫码器 |
| | | for (int staNo : barcodeStaNo) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, staNo); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | if (barcode.contains("NoRead")) { |
| | | continue; |
| | | } |
| | | |
| | | String agvStaNo = null; |
| | | if (staNo == 11) { |
| | | agvStaNo = "303-1"; |
| | | } else if(staNo == 12){ |
| | | agvStaNo = "304-1"; |
| | | } else if(staNo == 14){ |
| | | agvStaNo = "311-1"; |
| | | } else if(staNo == 16){ |
| | | agvStaNo = "313-1"; |
| | | } else if(staNo == 18){ |
| | | agvStaNo = "315-1"; |
| | | } else if(staNo == 20){ |
| | | agvStaNo = "317-1"; |
| | | } |
| | | //通知AGV取货 |
| | | boolean result = agvRestockCall(agvStaNo, barcode); |
| | | if (result) { |
| | | barcodeThread.setBarcode(""); |
| | | } |
| | | log.info(barcodeThread.getSlave().getId() + "号扫码器,通知AGV取货,条码号:" + barcode); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * AGV拣料站点信息 |
| | | */ |
| | | public void agvCurrentContainerCodeInfoWire() { |
| | | try { |
| | | //检测350和351扫码器 |
| | | int[] barcodeStaNo = {13, 15,17,19};//11 => 350站扫码器,12 => 351站扫码器 |
| | | for (int staNo : barcodeStaNo) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, staNo); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | if (barcode.contains("NoRead")) { |
| | | continue; |
| | | } |
| | | |
| | | String agvStaNo = null; |
| | | if (staNo == 13) { |
| | | agvStaNo = "CS-310"; |
| | | } else if(staNo == 15){ |
| | | agvStaNo = "CS-311"; |
| | | } else if(staNo == 17){ |
| | | agvStaNo = "CS-312"; |
| | | } else if(staNo == 19){ |
| | | agvStaNo = "CS-313"; |
| | | } |
| | | //通知WMS当前容器码 |
| | | boolean result = agvCureentCall(agvStaNo, barcode); |
| | | if (result) { |
| | | barcodeThread.setBarcode(""); |
| | | } |
| | | log.info(barcodeThread.getSlave().getId() + "号扫码器,通知AGV取货,条码号:" + barcode); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | // 300站拣料 |
| | | public void pick300() { |
| | | try { |
| | | //检测300站是否自动、有物、工作号 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(300); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() != 0) { |
| | | //查询是否有工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() != 29) {//29.出库完成 |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMast.getMk() == null) { |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo();//源站 |
| | | Integer staNo = wrkMast.getStaNo();//目标站 |
| | | //覆盖工作档目标站 |
| | | wrkMast.setStaNo(sourceStaNo); |
| | | wrkMast.setSourceStaNo(staNo); |
| | | wrkMast.setMk("N"); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //向300站写入目标站 |
| | | staProtocol = staProtocol.clone(); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue());//移动到目标站 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | try { |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public void ledExecute() { |
| | | try { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | List<WrkMastLog> wrkMastLogs = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | Integer wrkNo = staProtocol.getWorkNo().intValue(); |
| | | Integer ioType = null; |
| | | String sourceLocNo = null; |
| | | String locNo = null; |
| | | Integer wrkStaNo = null; |
| | | String barcode = null; |
| | | if (wrkMast == null) { |
| | | //查询历史档 |
| | | WrkMastLog wrkMastLog = wrkMastLogMapper.selectLatestByWorkNo(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMastLog == null) { |
| | | continue; |
| | | } |
| | | ioType = wrkMastLog.getIoType(); |
| | | sourceLocNo = wrkMastLog.getSourceLocNo(); |
| | | locNo = wrkMastLog.getLocNo(); |
| | | wrkStaNo = wrkMastLog.getStaNo(); |
| | | barcode = wrkMastLog.getBarcode(); |
| | | wrkMastLogs.add(wrkMastLog); |
| | | }else { |
| | | if (wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { |
| | | continue; |
| | | } |
| | | ioType = wrkMast.getIoType(); |
| | | sourceLocNo = wrkMast.getSourceLocNo(); |
| | | locNo = wrkMast.getLocNo(); |
| | | wrkStaNo = wrkMast.getStaNo(); |
| | | barcode = wrkMast.getBarcode(); |
| | | wrkMasts.add(wrkMast); |
| | | } |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkNo); |
| | | ledCommand.setIoType(ioType); |
| | | // 出库模式 |
| | | switch (ioType) { |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkNo, ioType); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(sourceLocNo); |
| | | ledCommand.setLocNo(locNo); |
| | | ledCommand.setStaNo(wrkStaNo); |
| | | ledCommand.setBarcode(barcode); |
| | | if (ioType != 110 && ioType != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo)); |
| | | wrkDetls.forEach(wrkDetl -> { |
| | | double remainNum = wrkDetl.getStock() - wrkDetl.getAnfme();//剩余数量 |
| | | if (remainNum < 0) { |
| | | remainNum = 0; |
| | | } |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), remainNum, wrkDetl.getSpecs(), wrkDetl.getSuppCode(), wrkDetl.getOrderNo())); |
| | | }); |
| | | |
| | | // List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | // if (ioType == 101) { |
| | | // List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo)); |
| | | // wrkDetls.forEach(wrkDetl -> { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), 0D, wrkDetl.getSpecs(), wrkDetl.getSuppCode())); |
| | | // }); |
| | | //// locDetls.forEach(locDetl -> { |
| | | //// Wrapper<WrkDetl> wrapper = new EntityWrapper<WrkDetl>().eq("matnr", locDetl.getMatnr()).eq("wrk_no", wrkNo); |
| | | //// Utils.wapperSetCondition(wrapper, "batch", locDetl.getBatch()); |
| | | //// Utils.wapperSetCondition(wrapper, "three_code", locDetl.getThreeCode()); |
| | | //// Utils.wapperSetCondition(wrapper, "dead_time", locDetl.getDeadTime()); |
| | | //// Utils.wapperSetCondition(wrapper, "supp_code", locDetl.getSuppCode());//料箱码 |
| | | //// List<WrkDetl> detl = wrkDetlService.selectList(wrapper); |
| | | //// if (Cools.isEmpty(detl)) { |
| | | //// String suppCode = ""; |
| | | //// if (locDetl.getSuppCode() != null) { |
| | | //// suppCode = locDetl.getSuppCode(); |
| | | //// } |
| | | //// ledCommand.getMatDtos().add(new MatDto(locDetl.getMatnr(), locDetl.getMaktx(), 0D, locDetl.getAnfme(), locDetl.getSpecs(), suppCode)); |
| | | //// } else { |
| | | //// //出库数量累计 |
| | | //// Double conut = 0.0; |
| | | //// for (WrkDetl wrkDetl : detl) { |
| | | //// conut = conut + wrkDetl.getAnfme(); |
| | | //// } |
| | | //// |
| | | //// for (WrkDetl wrkDetl : detl) { |
| | | //// String suppCode = ""; |
| | | //// if (wrkDetl.getSuppCode() != null) { |
| | | //// suppCode = wrkDetl.getSuppCode(); |
| | | //// } |
| | | //// ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), (locDetl.getAnfme() - conut), wrkDetl.getSpecs(), suppCode, wrkDetl.getOrderNo())); |
| | | //// } |
| | | //// } |
| | | //// |
| | | //// }); |
| | | // } else { |
| | | // locDetls.forEach(locDetl -> { |
| | | // Wrapper<WrkDetl> wrapper = new EntityWrapper<WrkDetl>().eq("matnr", locDetl.getMatnr()).eq("wrk_no", wrkNo); |
| | | // Utils.wapperSetCondition(wrapper, "batch", locDetl.getBatch()); |
| | | // Utils.wapperSetCondition(wrapper, "three_code", locDetl.getThreeCode()); |
| | | // Utils.wapperSetCondition(wrapper, "dead_time", locDetl.getDeadTime()); |
| | | // Utils.wapperSetCondition(wrapper, "supp_code", locDetl.getSuppCode());//料箱码 |
| | | // List<WrkDetl> detl = wrkDetlService.selectList(wrapper); |
| | | // if (Cools.isEmpty(detl)) { |
| | | // String suppCode = ""; |
| | | // if (locDetl.getSuppCode() != null) { |
| | | // suppCode = locDetl.getSuppCode(); |
| | | // } |
| | | // ledCommand.getMatDtos().add(new MatDto(locDetl.getMatnr(), locDetl.getMaktx(), 0D, locDetl.getAnfme(), locDetl.getSpecs(), suppCode)); |
| | | // } else { |
| | | // //出库数量累计 |
| | | // Double conut = 0.0; |
| | | // for (WrkDetl wrkDetl : detl) { |
| | | // conut = conut + wrkDetl.getAnfme(); |
| | | // } |
| | | // |
| | | // for (WrkDetl wrkDetl : detl) { |
| | | // String suppCode = ""; |
| | | // if (wrkDetl.getSuppCode() != null) { |
| | | // suppCode = wrkDetl.getSuppCode(); |
| | | // } |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), (wrkDetl.getStock() - conut), wrkDetl.getSpecs(), suppCode, wrkDetl.getOrderNo())); |
| | | // } |
| | | // } |
| | | // |
| | | // }); |
| | | // } |
| | | // |
| | | // |
| | | // if (ioType == 107) { |
| | | // locDetls = new ArrayList<>(); |
| | | // ledCommand.setMatDtos(new ArrayList<>()); |
| | | // } |
| | | // |
| | | // if (locDetls.isEmpty() && ioType != 101) { |
| | | // List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkNo)); |
| | | // wrkDetls.forEach(wrkDetl -> { |
| | | // if (wrkDetl.getAnfme() > 0D) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(), wrkDetl.getAnfme(), wrkDetl.getSpecs(), wrkDetl.getSuppCode())); |
| | | // } |
| | | // }); |
| | | // |
| | | // if (wrkDetls.isEmpty()) {//从历史档查询 |
| | | // List<WrkDetlLog> wrkDetlLogs = wrkDetlLogService.selectLatestByWorkNo(wrkNo, barcode); |
| | | // for (WrkDetlLog wrkDetlLog : wrkDetlLogs) { |
| | | // if (wrkDetlLog.getAnfme() > 0D) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetlLog.getMatnr(), wrkDetlLog.getMaktx(), wrkDetlLog.getAnfme(), wrkDetlLog.getAnfme(), wrkDetlLog.getSpecs(), wrkDetlLog.getSuppCode())); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | } |
| | | |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = null; |
| | | if (!wrkMasts.isEmpty()) { |
| | | workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | }else { |
| | | workNos = wrkMastLogs.stream().map(WrkMastLog::getWrkNo).collect(Collectors.toSet()); |
| | | } |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | public void ledReset() { |
| | | try { |
| | | // for (LedSlave led : slaveProperties.getLed()) { |
| | | // |
| | | // // 获取输送线plc线程 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // // 命令集合 |
| | | // boolean reset = true; |
| | | // for (Integer staNo : led.getStaArr()) { |
| | | // // 获取叉车站点 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | // reset = false; |
| | | // break; |
| | | // } |
| | | // } |
| | | // // 获取led线程 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // // led显示默认内容 |
| | | // if (reset && !ledThread.isLedMk()) { |
| | | // ledThread.setLedMk(true); |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | // News.error(" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // } else { |
| | | // News.error("{}号LED命令下发成功!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // } |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | |
| | | */ |
| | | public synchronized void loopShuttleCharge() { |
| | | try { |
| | | |
| | | List<BasShuttleCharge> charges = basShuttleChargeService.selectList(new EntityWrapper<BasShuttleCharge>().orderBy("charge_id", true)); |
| | | if (charges.isEmpty()) { |
| | | return;//无充电桩 |
| | | } |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleProtocol.isRequireCharge()) { |
| | | if (!shuttleThread.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(shuttleProtocol.getShuttleNo().intValue()); |
| | | if (wrkCharge != null) {//已有充电任务 |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttleProtocol.getShuttleNo()); |
| | | if (wrkMast != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | |
| | | //小车所在楼层 |
| | | int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo()); |
| | | ShuttleChargeType shuttleCharge = null; |
| | | BasShuttleCharge shuttleCharge = null; |
| | | |
| | | //搜索小车所在楼层有没有充电桩 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (lev != Utils.getLev(chargeType.locNo)) { |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (lev != Utils.getLev(charge.getLocNo())) { |
| | | continue;//小车和充电桩不在同一层 |
| | | } |
| | | |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | |
| | | //小车和充电桩在同一层 |
| | | if (wrkChargeService.selectWorkingOfCharge(chargeType.id) == null) { |
| | | shuttleCharge = chargeType; |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | |
| | | if (shuttleCharge == null) { |
| | | //同楼层没有找到充电桩,找可用充电桩 |
| | | //小车同楼层没有充电桩,只要充电桩可用就生成充电任务 |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (wrkChargeService.selectWorkingOfCharge(chargeType.id) == null) { |
| | | //判断当前充电桩楼层是否有小车,如有小车,不分配该充电桩 |
| | | int chargeLev = Utils.getLev(chargeType.locNo);//充电桩楼层 |
| | | boolean checkLevHasShuttle = Utils.checkLevHasShuttle(chargeLev);//检测楼层是否有穿梭车 |
| | | if (checkLevHasShuttle) { |
| | | //当前充电桩楼层有穿梭车,不分配该充电桩 |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | //判断当前充电桩是否有小车,如有小车,不分配该充电桩 |
| | | ArrayList<String> locs = new ArrayList<>(); |
| | | locs.add(charge.getLocNo()); |
| | | Integer checkHasShuttle = Utils.checkGroupLocHasShuttle(locs); |
| | | if(checkHasShuttle != null) { |
| | | //当前充电桩有穿梭车,不分配该充电桩 |
| | | continue; |
| | | } |
| | | |
| | | shuttleCharge = chargeType; |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setShuttleNo(shuttle.getId()); |
| | | wrkCharge.setCharge(shuttleCharge.id); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(51L); // 51.准备充电 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | String chargeLocNo = shuttleCharge.getLocNo(); |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setMk(String.valueOf(shuttleCharge.getChargeId())); |
| | | wrkMast.setWrkNo(commonService.getWorkNo(WrkIoType.SHUTTLE_CHARGE.id)); |
| | | wrkMast.setWrkSts(WrkStsType.NEW_CHARGE.sts); |
| | | wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电 |
| | | wrkMast.setIoPri((double) 999); |
| | | wrkMast.setLocNo(chargeLocNo); |
| | | wrkMast.setShuttleNo(shuttle.getId()); |
| | | wrkMast.setMemo("charge"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | if (!wrkMastService.insert(wrkMast)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | |
| | | */ |
| | | public synchronized void executeShuttleCharge() { |
| | | try { |
| | | //查询小车充电任务 |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(shuttle.getId()); |
| | | if (wrkCharge == null) { |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); |
| | | if(wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkCharge.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | boolean result1 = this.executeShuttleChargeStepGoToChargeSta(wrkMast);//小车等待充电桩 |
| | | if (!result1) { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkCharge.getWrkSts() == 51) { |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleProtocol.getSuspendState() == 1) { |
| | | continue;//管制中 |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkCharge.getLocNo())) { |
| | | //小车不在充电桩位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkCharge.getWrkNo(), wrkCharge.getLocNo(), shuttle.getId());//调度小车去充电桩 |
| | | continue; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发充电命令 |
| | | NyShuttleHttpCommand chargeCommand = NyHttpUtils.getChargeCommand(shuttle.getId(), wrkCharge.getWrkNo(), true); |
| | | ArrayList<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | commands.add(chargeCommand); |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id.shortValue());//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkCharge.setWrkSts(52L);//51.生成充电任务 => 52.小车去充电中 |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 52) { |
| | | //检测小车是否满电 |
| | | |
| | | //获取满电阈值 |
| | | int maxPower = 95; |
| | | EntityWrapper<Config> wrapper = new EntityWrapper<>(); |
| | | wrapper.eq("code", "chargeMaxValue"); |
| | | Config config = configService.selectOne(wrapper); |
| | | if (config != null) { |
| | | maxPower = Integer.parseInt(config.getValue()); |
| | | } |
| | | |
| | | if (shuttleProtocol.getPowerPercent() < maxPower) { |
| | | continue; |
| | | } |
| | | |
| | | //***************判断是否满充校准*************** |
| | | EntityWrapper<Config> wrapper1 = new EntityWrapper<>(); |
| | | wrapper.eq("code", "shuttleMaxPowerVerify"); |
| | | Config config1 = configService.selectOne(wrapper1); |
| | | if (config1 != null) { |
| | | if (config1.getValue().equals("true")) { |
| | | if (shuttleProtocol.getVoltage() < 5630) { |
| | | continue;//电压不够继续充电 |
| | | } |
| | | } |
| | | } |
| | | //***************判断是否满充校准*************** |
| | | |
| | | //小车满电,结束充电任务 |
| | | NyShuttleHttpCommand chargeCommand = NyHttpUtils.getChargeCommand(shuttle.getId(), wrkCharge.getWrkNo(), false); |
| | | ArrayList<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | commands.add(chargeCommand); |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id.shortValue());//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | try { |
| | | Thread.sleep(3000); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | wrkCharge.setWrkSts(53L);//52.小车去充电中 => 53.小车充电完成 |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE.id); |
| | | shuttleProtocol.setTaskNo(0); |
| | | shuttleProtocol.setPakMk(false); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 53) { |
| | | if (shuttleProtocol.getChargState() == 0) {//小车处于未充电状态 |
| | | boolean result = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(wrkCharge.getLocNo()), shuttleThread.getSlave().getId(), shuttleThread); |
| | | if (!result) { |
| | | continue; |
| | | } |
| | | |
| | | wrkCharge.setWrkSts(60L);//53.小车充电完成 => 60.充电任务完成 |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | |
| | | } |
| | | } |
| | | boolean result2 = this.executeShuttleChargeStepArrivalChargeSta(wrkMast);//小车到达充电桩 |
| | | if (!result2) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result3 = this.executeShuttleChargeStepStartCharge(wrkMast);//小车开始充电 |
| | | if (!result3) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result4 = this.executeShuttleChargeStepStopCharge(wrkMast);//小车停止充电 |
| | | if (!result4) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result5 = this.executeShuttleChargeStepLeaveCharge(wrkMast);//小车离开充电桩 |
| | | if (!result5) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车前往充电桩 |
| | | */ |
| | | private synchronized boolean executeShuttleChargeStepGoToChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_CHARGE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去充电桩 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN.sts);//小车前往充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车到达充电桩 |
| | | */ |
| | | private synchronized boolean executeShuttleChargeStepArrivalChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //判断是否存在未完成的移动任务 |
| | | WrkMast moveWrk = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if(moveWrk != null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts);//小车到达充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车开始充电 |
| | | private synchronized boolean executeShuttleChargeStepStartCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, true); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_WORKING.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车停止充电 |
| | | private synchronized boolean executeShuttleChargeStepStopCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleThread.isChargingCompleted()) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发停止充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, false); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车离开充电桩 |
| | | private synchronized boolean executeShuttleChargeStepLeaveCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | BasShuttleCharge basShuttleCharge = basShuttleChargeService.selectOne(new EntityWrapper<BasShuttleCharge>().eq("charge_id", wrkMast.getMk())); |
| | | if(basShuttleCharge == null) { |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), basShuttleCharge.getWaitLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | |
| | | public synchronized void shuttleMoveExecute() { |
| | | try { |
| | | //查询小车移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectShuttleMoveWrk(); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleMoveWrk(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepMoveSta = this.shuttleMoveExecuteStepMoveSta(wrkMast);//小车移动到站点 |
| | | if (!stepMoveSta) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepIntoLift = this.shuttleMoveExecuteStepIntoLift(wrkMast);//小车迁入提升机 |
| | | if (!stepIntoLift) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | boolean stepOutLift = this.shuttleMoveExecuteStepOutLift(wrkMast);//小车迁出提升机 |
| | | if (!stepOutLift) { |
| | | boolean updateShuttleLocation = this.shuttleMoveExecuteStepUpdateShuttleLocation(wrkMast);//提升机搬运完成更新小车坐标 |
| | | if (!updateShuttleLocation) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 101.生成小车移库任务 ==> 102.小车移动至站点中 |
| | | if (wrkMast.getWrkSts() == 101) { |
| | | //小车移动至站点 301.生成小车移库任务 ==> 302.小车移动至站点中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_MOVE.sts) { |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车令牌是否未被占领 |
| | | if (shuttleProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}小车,令牌已被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//小车已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | if (Utils.getLev(wrkMast.getLocNo()) == shuttleProtocol.getPoint().getZ()) { |
| | | if (Utils.getLev(wrkMast.getLocNo()) == Utils.getLev(shuttleProtocol.getCurrentLocNo())) { |
| | | //目标库位和小车库位处于同一楼层,不需要通过提升机调度 |
| | | wrkMast.setWrkSts(109L);// 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts);// 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setModiTime(now); |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | return true;//直接进入109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | return true;//直接进入309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | //获取源输送站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftSta.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | if (wrkMast.getLiftNo() == null) { |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftSta.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftSta.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftSta.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | //*************尝试锁定目标站路径*************** |
| | | List<NavigateNode> targetNodes = NyLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | | boolean checkPathIsAvailable = NavigateUtils.checkPathIsAvailable(targetNodes, shuttleProtocol.getShuttleNo().intValue(), Utils.getLev(wrkMast.getLocNo()), null); |
| | | boolean checkPathIsAvailable = navigateUtils.checkPathIsAvailable(targetNodes, shuttleProtocol.getShuttleNo(), Utils.getLev(wrkMast.getLocNo())); |
| | | if (!checkPathIsAvailable) { |
| | | News.info("{}任务,{}小车,目标站点路径被占用,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//检测目标站点路径是否未被占用 |
| | | } |
| | | //尝试锁定目标站路径 |
| | | boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo().intValue(), targetNodes, true);//所使用的路径进行锁定禁用 |
| | | boolean result2 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, true);//所使用的路径进行锁定禁用 |
| | | if (!result2) { |
| | | News.info("{}任务,{}小车,路径锁定失败,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径锁定失败 |
| | | } |
| | | //*************尝试锁定目标站路径*************** |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | NyShuttleOperaResult result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id); |
| | | if (result == null) { |
| | | //路径获取失败,需要解锁上面锁定的路径 |
| | | //尝试解锁目标站路径 |
| | | boolean result3 = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo().intValue(), targetNodes, false);//所使用的路径进行解锁 |
| | | if (!result3) { |
| | | News.info("{}任务,{}小车,路径解锁失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径解锁失败 |
| | | } |
| | | News.info("{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), liftSta.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | |
| | | //所使用的路径进行锁定禁用 |
| | | navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), shuttleProtocol.getShuttleNo(), targetNodes, false); |
| | | return false;//路径解锁失败 |
| | | } |
| | | List<NyShuttleHttpCommand> commands = result.getCommands(); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_MOVE_LOC_NO.id.shortValue());//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(result.getNodes()); |
| | | |
| | | wrkMast.setWrkSts(102L);//小车移动到提升机中 101.生成小车移库任务 ==> 102.小车移动至站点 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE.sts);//小车移动到提升机中 301.生成小车移库任务 ==> 302.小车移动至站点 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftSta.getLiftNo());//提前锁定提升机 |
| | | shuttleProtocol.setToken(wrkMast.getWrkNo());//独占该小车令牌 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVING); |
| | | //触发通知 |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车迁入提升机 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepIntoLift(WrkMast wrkMast) { |
| | | //--------------------------------------小车迁入提升机-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到提升机中 103.小车移动至站点完成 ==> 104.小车迁入提升机中 |
| | | if (wrkMast.getWrkSts() == 103) { |
| | | //获取源站 |
| | | LiftStaProtocol sourceLiftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | if (sourceLiftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //获取目标输送站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(liftSta.getLiftNo()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | |
| | | if (basLift.getPoint() == null) { |
| | | News.info("{}任务,{}号提升机,没有提升机点位坐标,禁止派发", wrkMast.getWrkNo(), basLift.getLiftNo()); |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(basLift.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), basLift.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSta.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | News.info("{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), basLift.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //小车令牌是否被任务独占 |
| | | if (!shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车令牌被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机楼层 |
| | | if (liftProtocol.getLev().intValue() != shuttleProtocol.getPoint().getZ()) { |
| | | //提升机不在小车楼层 |
| | | //调度提升机 |
| | | |
| | | if (liftProtocol.getToken() != 0) { |
| | | News.info("{}任务,{}号提升机,提升机令牌被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机令牌被占用 |
| | | } |
| | | |
| | | //获取提升机命令,调度提升机到源站位置 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), sourceLiftSta.getStaNo(), wrkMast.getWrkNo()); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | BasLiftOpt basLiftOpt = basLiftOptService.selectByDeviceWrk(String.valueOf(deviceWrk), liftThread.getSlave().getId()); |
| | | if (basLiftOpt != null) { |
| | | News.info("{}任务,{}号提升机,设备工作号出现重复情况,请联系技术人员支持。", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | liftCommand.setTaskNo((short) deviceWrk);//更换随机任务号 |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_CAR.id.shortValue()); |
| | | assignCommand.setAuto(false); |
| | | |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | wrkMast.setModiTime(now); |
| | | liftProtocol.setToken(wrkMast.getShuttleNo());//提升机令牌绑定当前小车 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | return false;//等待提升机到小车楼层 |
| | | } |
| | | |
| | | if (liftProtocol.getToken() == 0) {//提升机令牌未被占用 |
| | | //独占提升机 |
| | | liftProtocol.setToken(wrkMast.getShuttleNo()); |
| | | return false;//等待下一次执行 |
| | | } |
| | | |
| | | //判断提升机令牌是否为当前小车 |
| | | if (!liftProtocol.getToken().equals(wrkMast.getShuttleNo())) { |
| | | News.info("{}任务,{}号提升机,提升机令牌被独占,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机已被独占,禁止再派发任务 |
| | | } |
| | | |
| | | //判断小车是否为当前任务独占 |
| | | if (!shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车令牌被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //站点节点 |
| | | NavigateNode staNode = NavigatePositionConvert.locNoToNode(sourceLiftSta.getLocNo()); |
| | | |
| | | //提升机节点 |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY()); |
| | | liftNode.setZ(staNode.getZ()); |
| | | |
| | | //获取小车进提升机行走命令 |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(wrkMast.getShuttleNo(), wrkMast.getWrkNo(), staNode, liftNode, true); |
| | | List<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | commands.add(moveCommand); |
| | | List<NavigateNode> nodes = new ArrayList<>();//行走节点路径 |
| | | nodes.add(staNode); |
| | | nodes.add(liftNode); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_MOVE_LOC_NO.id.shortValue());//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(nodes); |
| | | |
| | | wrkMast.setWrkSts(104L);//小车移动到提升机中 103.小车移动至站点完成 ==> 104.小车迁入提升机中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | liftProtocol.setToken(wrkMast.getShuttleNo());//提升机令牌绑定当前小车 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //提升机搬运中 105.小车迁入提升机完成 ==> 106.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == 105) { |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | //提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_COMPLETE.sts) { |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, wrkMast.getLiftNo()); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | News.info("{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | if (!forkLiftThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false; |
| | | } |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(wrkMast.getLiftNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), wrkMast.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | //判断提升机令牌是否为当前小车 |
| | | if (!liftProtocol.getToken().equals(wrkMast.getShuttleNo())) { |
| | | News.info("{}任务,{}号提升机,提升机令牌和当前小车不一致,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机令牌和当前小车不一致,禁止派发 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (!liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内无小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机内无小车 |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | News.info("{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否为当前任务独占 |
| | | if (!shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车当前任务未被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取源站 |
| | | LiftStaProtocol sourceLiftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | ForkLiftStaProtocol sourceLiftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getSourceStaNo()); |
| | | //获取目标站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (sourceLiftSta == null || liftSta == null) { |
| | | News.info("{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//缺少站点信息 |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | NyLiftCommand liftCommand = NyLiftUtils.getLiftCommand(liftProtocol.getLiftNo().intValue(), NyLiftTaskModelType.MOVE_CAR.id, sourceLiftSta.getStaNo(), liftSta.getStaNo(), wrkMast.getWrkNo()); |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,目标站存在托盘,禁止派发", wrkMast.getWrkNo()); |
| | | return false;//有托盘跳过 |
| | | } |
| | | |
| | | ArrayList<NyLiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | //获取提升机命令 |
| | | List<ForkLiftCommand> liftCommands = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev()); |
| | | ArrayList<ForkLiftCommand> commands = new ArrayList<>(); |
| | | commands.addAll(liftCommands); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setLiftNo(wrkMast.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(NyLiftTaskModelType.MOVE_CAR.id.shortValue()); |
| | | assignCommand.setTaskMode(ForkLiftTaskModeType.SHUTTLE_SWITCH.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(106L);//提升机搬运中 105.小车迁入提升机完成 ==> 106.提升机搬运中 |
| | | wrkMast.setLiftNo(liftThread.getSlave().getId());//锁定提升机防止被占用 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN.sts);//提升机搬运中 303.小车移动至站点完成 ==> 306.提升机搬运中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | forkLiftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | } |
| | | |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车迁移-小车迁出提升机 |
| | | * 小车迁移-提升机搬运完成更新小车坐标 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleMoveExecuteStepOutLift(WrkMast wrkMast) { |
| | | //--------------------------------------小车迁出提升机-----------------------------------------// |
| | | private boolean shuttleMoveExecuteStepUpdateShuttleLocation(WrkMast wrkMast) { |
| | | //--------------------------------------提升机搬运中-----------------------------------------// |
| | | Date now = new Date(); |
| | | //小车移动到提升机中 107.提升机搬运完成 ==> 108.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == 107) { |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!liftProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | News.info("{}任务,{}号提升机,提升机忙碌中,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastMapper.selectLiftWrkMast(liftThread.getSlave().getId()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.info("{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | } |
| | | |
| | | //判断提升机令牌是否为当前小车 |
| | | if (!liftProtocol.getToken().equals(wrkMast.getShuttleNo())) { |
| | | News.info("{}任务,{}号提升机,提升机令牌和当前小车不一致,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//提升机令牌和当前小车不一致,禁止派发 |
| | | } |
| | | |
| | | //提升机搬运中 307.提升机搬运完成 ==> 308.小车迁出提升机中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts) { |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge()) { |
| | | News.info("{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否为当前任务独占 |
| | | if (!shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车令牌被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取目标站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | } |
| | | |
| | | //获取提升机数据 |
| | | BasLift basLift = basLiftService.selectById(liftProtocol.getLiftNo().intValue()); |
| | | if (basLift == null) { |
| | | return false;//没有提升机数据 |
| | | } |
| | | if (basLift.getPoint() == null) { |
| | | News.info("{}任务,{}号提升机,缺少提升机点位坐标,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//没有设置提升机点位坐标 |
| | | } |
| | | |
| | | NavigateNode liftNode = new NavigateNode(basLift.getPoint$().getX(), basLift.getPoint$().getY()); |
| | | liftNode.setZ(liftSta.getLev()); |
| | | |
| | | List<NyShuttleHttpCommand> commands = new ArrayList<>(); |
| | | //获取小车更新楼层命令 |
| | | NyShuttleHttpCommand updateZCommand = NyHttpUtils.getUpdateZCommand(shuttleThread.getSlave().getId(), liftProtocol.getLev().intValue(), wrkMast.getWrkNo()); |
| | | commands.add(updateZCommand); |
| | | |
| | | //获取小车出提升机行走命令 |
| | | NyShuttleHttpCommand moveCommand = NyHttpUtils.getInOutLiftCommand(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), liftNode, NavigatePositionConvert.locNoToNode(liftSta.getLocNo()), false); |
| | | commands.add(moveCommand);//添加小车迁出提升机命令 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_MOVE_LOC_NO.id.shortValue());//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.UPDATE_LOCATION.id);//更新坐标 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(null); |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | wrkMast.setWrkSts(108L);//小车迁出提升机中 107.提升机搬运完成 ==> 108.小车迁出提升机中 |
| | | //更新小车坐标 |
| | | ShuttleCommand command = shuttleThread.getUpdateLocationCommand(wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | ArrayList<ShuttleCommand> commands = new ArrayList<>(); |
| | | commands.add(command); |
| | | |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT.sts);//小车迁出提升机中 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | return false; |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | |
| | | //--------------------------------------小车移动到目标库位中-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动到目标库位中 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | if (wrkMast.getWrkSts() == 109) { |
| | | //小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts) { |
| | | |
| | | //获取四向穿梭车线程 |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车处于空闲状态 |
| | | if (!shuttleProtocol.isIdleNoCharge(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,小车忙碌中,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车令牌是否为当前任务 |
| | | if (shuttleProtocol.getToken() != 0 && !shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | News.info("{}任务,{}小车,小车令牌被独占,禁止派发", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //跨楼层移动任务 |
| | | // if (Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | // //获取目标站 |
| | | // LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | // if (liftSta == null) { |
| | | // return false;//找不到站点 |
| | | // } |
| | | // |
| | | // //*************尝试解锁目标站路径*************** |
| | | // List<NavigateNode> targetNodes = NyLiftUtils.getLiftStaNodes(liftSta.getStaNo()); |
| | | // if (targetNodes == null) { |
| | | // return false;//未获取到节点 |
| | | // } |
| | | // //尝试解锁目标站路径 |
| | | // boolean result = navigateMapUtils.writeNavigateNodeToRedisMap(Utils.getLev(wrkMast.getLocNo()), targetNodes, false);//所使用的路径进行解锁 |
| | | // if (!result) { |
| | | // return false;//路径解锁失败 |
| | | // } |
| | | // //*************尝试解锁目标站路径*************** |
| | | // } |
| | | |
| | | //小车已经在目标库位,直接认定小车移动任务完成 |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | if (shuttleProtocol.getToken().equals(wrkMast.getWrkNo())) { |
| | | //释放小车令牌 |
| | | shuttleProtocol.setToken(0); |
| | | } |
| | | wrkMast.setWrkSts(111L);//111.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts);//311.小车移动完成 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setModiTime(now); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | shuttleProtocol.setShuttleNo((short) 0);//释放小车 |
| | | shuttleProtocol.setToken(0);//释放小车 |
| | | |
| | | if (wrkMast.getWrkSts() == 111) { |
| | | // 保存工作主档历史档 |
| | | if (wrkMastLogMapper.save(wrkMast.getWrkNo()) <= 0) { |
| | | log.info("保存工作历史档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | // 删除工作主档 |
| | | if (!wrkMastService.deleteById(wrkMast)) { |
| | | log.info("删除工作主档[workNo={0}]失败", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | NyShuttleOperaResult result = null; |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.MOVE_LOC_NO.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | List<ShuttleCommand> commands = null; |
| | | //跨楼层移动任务 |
| | | if (Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | //需要将前两个节点作为白名单节点传入 |
| | | //获取目标站 |
| | | LiftStaProtocol liftSta = NyLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | return false;//找不到站点 |
| | | if (Utils.getLev(shuttleProtocol.getCurrentLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | return false;//小车未到达目标层 |
| | | } |
| | | |
| | | List<NavigateNode> targetNodes = NyLiftUtils.getLiftStaNodes(liftSta.getStaNo()); |
| | | //需要将前两个节点作为白名单节点传入 |
| | | List<NavigateNode> targetNodes = ForkLiftUtils.getLiftStaNodes(wrkMast.getStaNo()); |
| | | if (targetNodes == null) { |
| | | return false;//未获取到节点 |
| | | } |
| | |
| | | for (NavigateNode node : targetNodes) { |
| | | whiteList.add(new int[]{node.getX(), node.getY()}); |
| | | } |
| | | result = NyShuttleOperaUtils.getStartToTargetCommandsByWhites(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, whiteList); |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, whiteList, assignCommand, shuttleThread); |
| | | }else { |
| | | //获取小车到目标库位命令 |
| | | result = NyShuttleOperaUtils.getStartToTargetCommands(shuttleThread.getSlave().getId(), wrkMast.getWrkNo(), shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id); |
| | | commands = shuttleOperaUtils.getStartToTargetCommands(shuttleProtocol.getCurrentLocNo(), wrkMast.getLocNo(), NavigationMapType.NORMAL.id, assignCommand, shuttleThread); |
| | | } |
| | | |
| | | if (result == null) { |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false;//路径计算失败 |
| | | } |
| | | List<NyShuttleHttpCommand> commands = result.getCommands(); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.SHUTTLE_MOVE_LOC_NO.id.shortValue());//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setNodes(result.getNodes()); |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo());//目标库位 |
| | | |
| | | if (wrkMast.getLiftNo() != null) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast.getLiftNo()); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | if (liftProtocol.getToken().equals(shuttleProtocol.getShuttleNo().intValue())) { |
| | | liftProtocol.setToken(0);//释放提升机令牌 |
| | | } |
| | | } |
| | | |
| | | wrkMast.setWrkSts(110L);//小车移动到目标库位中 109.小车迁出提升机完成 ==> 110.小车移动中 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SHUTTLE.sts);//小车移动到目标库位中 309.小车迁出提升机完成 ==> 310.小车移动中 |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //扫描设备PakMk标记是否超时 |
| | | public synchronized void scanDevicePakMk() { |
| | | try { |
| | | //扫描小车 |
| | | for (ShuttleSlave slave : slaveProperties.getShuttle()) { |
| | | NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId()); |
| | | NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if ((System.currentTimeMillis() - shuttleProtocol.getSendTime() > (1000 * 60 * 5)) && shuttleProtocol.getPakMk()) { |
| | | //设备超过5分钟还没复位标记 |
| | | shuttleProtocol.setPakMk(false);//复位标记 |
| | | } |
| | | //自动切换出入库模式 |
| | | public void autoSwitchForkLiftIOMode() { |
| | | for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) { |
| | | Integer liftNo = forkLiftSlave.getId(); |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | continue; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //扫描提升机 |
| | | for (LiftSlave slave : slaveProperties.getLift()) { |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | //获取入库任务 |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .eq("lift_no", liftNo) |
| | | .in("wrk_sts" |
| | | , WrkStsType.NEW_INBOUND.sts |
| | | , WrkStsType.INBOUND_DEVICE_RUN.sts |
| | | , WrkStsType.INBOUND_LIFT_RUN.sts |
| | | , WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts |
| | | , WrkStsType.INBOUND_SHUTTLE_RUN.sts |
| | | , WrkStsType.INBOUND_SHUTTLE_RUN_COMPLETE.sts |
| | | )); |
| | | |
| | | if ((System.currentTimeMillis() - liftProtocol.getSendTime() > (1000 * 60 * 5)) && liftProtocol.getPakMk()) { |
| | | //设备超过5分钟还没复位标记 |
| | | liftProtocol.setPakMk(false);//复位标记 |
| | | //获取出库任务 |
| | | List<WrkMast> outWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .eq("lift_no", liftNo) |
| | | .in("wrk_sts" |
| | | , WrkStsType.NEW_OUTBOUND.sts |
| | | , WrkStsType.OUTBOUND_SHUTTLE_RUN.sts |
| | | , WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts |
| | | , WrkStsType.OUTBOUND_LIFT_RUN.sts |
| | | , WrkStsType.OUTBOUND_LIFT_RUN_COMPLETE.sts |
| | | )); |
| | | |
| | | if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.NONE)) { |
| | | //未知模式 |
| | | if (!inWrkMasts.isEmpty()) { |
| | | forkLiftThread.switchIOMode(ForkLiftIoModeType.IN); |
| | | } else if (!outWrkMasts.isEmpty()) { |
| | | forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT); |
| | | }else { |
| | | forkLiftThread.switchIOMode(ForkLiftIoModeType.IN); |
| | | } |
| | | } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.IN)) { |
| | | //入库模式 |
| | | if (inWrkMasts.isEmpty() && !outWrkMasts.isEmpty()) { |
| | | forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT); |
| | | } |
| | | } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | //出库模式 |
| | | if (outWrkMasts.isEmpty() && !inWrkMasts.isEmpty()) { |
| | | forkLiftThread.switchIOMode(ForkLiftIoModeType.IN); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |