| | |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.entity.param.ArmOrderAssignmentParam; |
| | | import com.zy.asrs.entity.param.ArmTaskAssignmentParam; |
| | | import com.zy.asrs.entity.param.CombParam; |
| | | import com.zy.asrs.entity.result.OrderDetlValueResultUtil; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.PostMesDataUtils; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.asrs.utils.core.ReturnT; |
| | | import com.zy.common.constant.ArmConstant; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkMastStaService wrkMastStaService; |
| | | @Autowired |
| | | private BasRgvMapService basRgvMapService; |
| | | @Autowired |
| | | private BasArmService basArmService; |
| | | @Autowired |
| | | private BasArmMastService basArmMastService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public Integer wrkNo = 10000; |
| | | @Value("${wms.comb}") |
| | | private String wmsComb; |
| | | @Value("${inventory.number}") |
| | | private Integer inventoryNumber; |
| | | |
| | | public Integer wrkNo = 10000; |
| | | public static final List<Integer> LEFT_POSITION = Arrays.asList(1018,2018); |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | BarcodeThread barcodeThreadMat = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcodeMat()); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (barcodeThreadMat == null) { |
| | | continue; |
| | | } |
| | | |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | String barcodeMat = barcodeThreadMat.getBarcode(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | log.error("物料码扫码失败"); |
| | | // back = true; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | staProtocol.setWorkNo(wrkNo); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk()) { |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // News.error(JSON.toJSONString(staProtocol)); |
| | | News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | staProtocol.setWorkNo(wrkNo); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | wrkNo++; |
| | |
| | | log.error("输送线下发1:"+wrkNo+","+inSta.getBackSta()); |
| | | continue; |
| | | } |
| | | if(Cools.isEmpty(barcodeMat) || "NG".endsWith(barcodeMat) || "NoRead".equals(barcodeMat) || "00000000".equals(barcodeMat)) { |
| | | News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcodeMat(), barcodeMat); |
| | | |
| | | staProtocol.setWorkNo(wrkNo); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发1:"+wrkNo+","+inSta.getBackSta()); |
| | | continue; |
| | | } |
| | | // if (staProtocol.getSiteId()!= 159){ |
| | | // if( Cools.isEmpty(barcodeMat) || "NG".endsWith(barcodeMat) || "NoRead".equals(barcodeMat) || "00000000".equals(barcodeMat)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcodeMat(), barcodeMat); |
| | | // |
| | | // staProtocol.setWorkNo(wrkNo); |
| | | // News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | // wrkNo++; |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // log.error("输送线下发1:"+wrkNo+","+inSta.getBackSta()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | |
| | | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if (jsonObject.getInteger("code").equals(700)) { |
| | | SearchLocParam param2 = new SearchLocParam(); |
| | | param2.setBarcode(barcode); |
| | | param2.setBarcodeMat(barcodeMat); |
| | | param2.setSourceStaNo(inSta.getStaNo()); |
| | | param2.setLocType1(locTypeDto.getLocType1()); |
| | | String response2 = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/yk/loc/v33") |
| | | .setJson(JSON.toJSONString(param2)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject2 = JSON.parseObject(response2); |
| | | if (jsonObject2.getInteger("code").equals(200)) { |
| | | log.info("自动组托成功!!"); |
| | | } else { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托失败!!!barcodeMat==>"+barcodeMat)); |
| | | News.error(methodName + "==>组托失败:请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/yk/loc/v33", JSON.toJSONString(param), response); |
| | | } |
| | | try{ |
| | | Thread.sleep(500); |
| | | } catch (Exception e){ |
| | | |
| | | } |
| | | } else { |
| | | } |
| | | // else if (jsonObject.getInteger("code").equals(700)) { |
| | | // SearchLocParam param2 = new SearchLocParam(); |
| | | // param2.setBarcode(barcode); |
| | | // param2.setBarcodeMat(barcodeMat); |
| | | // param2.setSourceStaNo(inSta.getStaNo()); |
| | | // param2.setLocType1(locTypeDto.getLocType1()); |
| | | // String response2 = new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/pakin/yk/loc/v33") |
| | | // .setJson(JSON.toJSONString(param2)) |
| | | // .build() |
| | | // .doPost(); |
| | | // JSONObject jsonObject2 = JSON.parseObject(response2); |
| | | // if (jsonObject2.getInteger("code").equals(200)) { |
| | | // log.info("自动组托成功!!"); |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托成功")); |
| | | // } else { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托失败!!!barcodeMat==>"+barcodeMat)); |
| | | // News.error(methodName + "==>组托失败:请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/yk/loc/v33", JSON.toJSONString(param), response2); |
| | | // } |
| | | // try{ |
| | | // Thread.sleep(500); |
| | | // } catch (Exception e){ |
| | | // |
| | | // } |
| | | // } |
| | | else { |
| | | News.error(JSON.toJSONString(staProtocol)); |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | if ((wrkMast.getIoType() != 12 && wrkMast.getIoType() < 100) || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | * 堆垛机任务衔接任务生成 |
| | | */ |
| | | public synchronized void connectWrk(Integer mark) { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocolIn = devpThread.getStation().get(4001); |
| | | if (staProtocolIn == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolIn = staProtocolIn.clone(); |
| | | } |
| | | int[] outStaNos = {1015, 2016}; |
| | | for (int outStaNo : outStaNos) { |
| | | StaProtocol staProtocolOut = devpThread.getStation().get(outStaNo);// 盘点出库衔接站点(可能是 1015,也可能是 2016) |
| | | if (staProtocolOut == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOut = staProtocolOut.clone(); |
| | | } |
| | | |
| | | if (staProtocolOut.getWorkNo() != null && staProtocolOut.getStaNo() == 4006) { |
| | | WrkMast wrkMastOut = wrkMastMapper.selectByWrkNo(staProtocolOut.getWorkNo()); |
| | | WrkMast wrkMast = wrkMastMapper.selectByWrkNo(9997); |
| | | if (wrkMastOut == null) { |
| | | continue; |
| | | } |
| | | if (wrkMast != null) { |
| | | News.info("已存在斜街任务,等待任务完成"); |
| | | continue; |
| | | } |
| | | try { |
| | | TransplantWork param = new TransplantWork(); |
| | | param.setWorkNo(wrkMastOut.getWrkNo()); |
| | | param.setBarcode(wrkMastOut.getBarcode()); |
| | | param.setSourceStaNo(outStaNo); |
| | | param.setStaNo(wrkMastOut.getStaNo()); |
| | | |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/TransplantingOut/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | staProtocolOut.setWorkNo(9997); |
| | | devpThread.setPakMk(staProtocolOut.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocolOut)); |
| | | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | if(staProtocolIn.getWorkNo() != null &&staProtocolIn.getStaNo() != 4001){ |
| | | WrkMast wrkMastIn = wrkMastMapper.selectByWrkNo(staProtocolIn.getWorkNo()); |
| | | WrkMast wrkMast = wrkMastMapper.selectByWrkNo(9996); |
| | | if(wrkMastIn == null){ |
| | | continue; |
| | | } |
| | | if(wrkMast != null){ |
| | | News.info("已存在斜街任务,等待任务完成"); |
| | | continue; |
| | | } |
| | | try { |
| | | TransplantWork param = new TransplantWork(); |
| | | param.setWorkNo(wrkMastIn.getWrkNo()); |
| | | param.setBarcode(wrkMastIn.getBarcode()); |
| | | param.setSourceStaNo(4001); |
| | | param.setStaNo(wrkMastIn.getStaNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/TransplantingIn/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | staProtocolIn.setWorkNo(9996); |
| | | devpThread.setPakMk(staProtocolIn.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocolIn)); |
| | | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(Integer mark) { |
| | | |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | |
| | | // 库位移转 |
| | | //mark - 3 - .... |
| | | this.locToLoc(crn, crnProtocol,mark); |
| | | //预调度 |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | |
| | | * 回原点,堆垛机没有执行中任务,设备存在入库任务时叫回原点 |
| | | */ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread) { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | // CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // if (crnProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | // if (basCrnp == null) { |
| | | // log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | // continue; |
| | | // } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if (crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | if (crnProtocol.getBay() == 1) { |
| | | return; |
| | | } |
| | | int x=1; |
| | | switch (crnProtocol.getCrnNo()){ |
| | | case 1: x =1; break; |
| | | case 2: x =3; break; |
| | | case 3: x =5; break; |
| | | case 4: x =7; break; |
| | | case 5: x =9; break; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | News.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setTaskMode(CrnTaskModeType.X_MOVE); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) x); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 1); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 1); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | } |
| | | |
| | | // } |
| | | } |
| | | |
| | |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // if (slave.getId() == 3) { |
| | | // SiemensDevpThread devpThread1 = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | // StaProtocol staProtocol2 = devpThread1.getStation().get(4001); |
| | | // if (staProtocol2 == null) { |
| | | // News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol2); |
| | | // break; |
| | | // } else { |
| | | // staProtocol2 = staProtocol2.clone(); |
| | | // } |
| | | // WrkMast wrkMast9999 = wrkMastMapper.selectByWrkNo(9996); |
| | | // BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | // if (staDetl == null) { |
| | | // News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | // break; |
| | | //// continue; |
| | | // } |
| | | // if(wrkMast9999 != null && staProtocol2.isAutoing() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")){ |
| | | // // 堆垛机控制过滤 |
| | | // if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | //// continue; |
| | | // break; |
| | | // } |
| | | // // 已经存在吊车执行任务时,则过滤 |
| | | // if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | // break; |
| | | //// return; |
| | | // } |
| | | // // 1.堆垛机开始移动 |
| | | // CrnCommand crnCommand = new CrnCommand(); |
| | | // crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // crnCommand.setTaskNo((short) 9996); // 工作号 |
| | | //// crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // crnCommand.setSourcePosX((short) 5); // 源库位排 |
| | | // crnCommand.setSourcePosY((short) 1); // 源库位列 |
| | | // crnCommand.setSourcePosZ((short) 4); // 源库位层 |
| | | // crnCommand.setDestinationPosX((short) 6); // 目标库位排 |
| | | // crnCommand.setDestinationPosY((short) 1); // 目标库位列 |
| | | // crnCommand.setDestinationPosZ((short) 1); // 目标库位层 |
| | | //// crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast9999.getCrnNo(), new Task(2, crnCommand))) { |
| | | // News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast9999.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | // Date now = new Date(); |
| | | // wrkMast9999.setWrkSts(3L); |
| | | // wrkMast9999.setCrnStrTime(now); |
| | | // wrkMast9999.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast9999) == 0) { |
| | | // News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast9999.getWrkNo()); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error(""+mark+" - 1"+" - 2"+" - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | if (slave.getId() == 3) { |
| | | SiemensDevpThread devpThread1 = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol2 = devpThread1.getStation().get(1015); |
| | | if (staProtocol2 == null) { |
| | | News.infoNoLog("" + mark + " - 2" + " - 3" + " - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol=" + staProtocol2); |
| | | break; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | WrkMast wrkMast9999 = wrkMastMapper.selectByWrkNo(9997); |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | if(wrkMast9999 != null && staProtocol2.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9997); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX((short) 5); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 1); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 1); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 6); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 1); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 4); // 目标库位层 |
| | | // crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast9999.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("" + mark + " - 2" + " - 13" + " - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast9999.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast9999.setWrkSts(12L); |
| | | wrkMast9999.setCrnStrTime(now); |
| | | wrkMast9999.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast9999) == 0) { |
| | | News.error("" + mark + " - 2" + " - 14" + " - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast9999.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | if (wrkMast.getIoType() == 107){ |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", wrkMast.getIoType()).eq("wrk_sts", 14)); |
| | | if (count >= inventoryNumber) { |
| | | continue; |
| | | } |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | // && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | |
| | | if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | ) { |
| | | // if (slave.getId() == 1 || slave.getId() == 2){ |
| | | // if (staProtocol.isLoading() || staProtocol.getWorkNo() != 0 || !staProtocol.isOutEnable()){ |
| | | // continue; |
| | | // } |
| | | // } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行对工作档的完成操作,任务号:"+crnProtocol.getTaskNo()); |
| | | if(crnProtocol.getTaskNo() == 9999){ |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作,任务号:" + crnProtocol.getTaskNo()); |
| | | |
| | | |
| | | |
| | | // 堆垛机复位 |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } else if (crnProtocol.getTaskNo() == 9996) {//盘点入库衔接 |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作,任务号:" + crnProtocol.getTaskNo()); |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error(""+mark+" - 1"+" - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | log.error(wrkMast.getWrkNo() + "任务修改状态4成功,复位堆垛机={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | }else{ |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog("" + mark + " - 0" + " - 开始执行对工作档的完成操作,任务号:" + crnProtocol.getTaskNo()); |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null ) { |
| | | News.error("" + mark + " - 1" + " - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | log.error(wrkMast.getWrkNo()+"任务修改状态4成功,复位堆垛机={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | News.warnNoLog(""+mark+" - 2"+" - 修改成功后复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | log.error(wrkMast.getWrkNo() + "任务修改状态4成功,复位堆垛机={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | News.warnNoLog("" + mark + " - 2" + " - 修改成功后复位堆垛机 : 堆垛机号={}", crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 对工作档的完成操作执行完成"); |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | |
| | | public synchronized void autoEmptyOut() { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | List<Integer> list = new ArrayList<>(); |
| | | list.add(101);list.add(112); |
| | | Map<Integer,Integer> map = new HashMap<>(); |
| | | map.put(101,102);map.put(112,111); |
| | | list.add(1109);list.add(2031); |
| | | for (Integer site:list){ |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("sta_no", map.get(site))); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | Integer emptyCount = wrkMastMapper.countPakOutEmpty(site); |
| | | StaProtocol staProtocol = null; |
| | | if(emptyCount >= 2 && site == 1109){ |
| | | continue; |
| | | }else if(emptyCount == 1 && site == 2031){ |
| | | continue; |
| | | } |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | | StaProtocol staProtocol = devpThread.getStation().get(site); |
| | | switch (site){ |
| | | case 1109:staProtocol = devpThread.getStation().get(site - 2);break; |
| | | case 2031:staProtocol = devpThread.getStation().get(site);break; |
| | | } |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | |
| | | && staProtocol.isOutEnable() //可出信号 |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(site); |
| | | if (null != pakoutEmpty) { |
| | | return; |
| | | } |
| | | Short loctype1 = 1; |
| | | if (site == 101){ |
| | | loctype1 = 2; |
| | | } |
| | | LocTypeDto locTypeDto = new LocTypeDto(loctype1, (short) 1, (short) 1); |
| | | locTypeDto.setSiteId(site); |
| | | try { |
| | |
| | | } |
| | | |
| | | public synchronized void autoEmptyIn() { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | List<Integer> list = new ArrayList<>(); |
| | | list.add(153);list.add(157); |
| | | list.add(1038); |
| | | for (Integer site:list){ |
| | | StaProtocol staProtocol = devpThread.getStation().get(site); |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(1040); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | |
| | | && staProtocol.isLoading() //有物 |
| | | && staProtocol.isInEnable() //可入信号 |
| | | && staProtocol.isPakMk() |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | && staProtocol1.isFull() //叠满信号 |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990 ) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | ) { |
| | | |
| | | System.out.println(staProtocol); |
| | | try { |
| | | Short loctype1 = 1; |
| | | if (site == 153){ |
| | | loctype1 = 2; |
| | | } |
| | | LocTypeDto locTypeDto = new LocTypeDto(loctype1, (short) 1, (short) 1); |
| | | locTypeDto.setSiteId(site); |
| | | |
| | |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd,String sign){ |
| | | log.info("小车地图更新![标记:{}];[BasRgvMap:{}];[staStart:{}];[staEnd:{}];",sign,JSON.toJSONString(basRgvMapCurrent),staStart,staEnd); |
| | | // log.info("小车地图更新![标记:{}];[BasRgvMap:{}];[staStart:{}];[staEnd:{}];",sign,JSON.toJSONString(basRgvMapCurrent),staStart,staEnd); |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | log.info("小车地图更新!获取最远站点;[farCurrentStaNo:{}]",farCurrentStaNo); |
| | | // log.info("小车地图更新!获取最远站点;[farCurrentStaNo:{}]",farCurrentStaNo); |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | log.info("小车地图更新!获取合并干涉项;[fallMerge:{}]",fallMerge); |
| | | // log.info("小车地图更新!获取合并干涉项;[fallMerge:{}]",fallMerge); |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | Integer i = basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | // if (i>0){ |
| | |
| | | |
| | | //更新另一台小车地图 |
| | | Integer rgvNoOther = basRgvMapCurrent.getRgvNoOther(basRgvMapCurrent.getRgvNo()); |
| | | log.info("小车地图更新!另一台小车号;[rgvNoOther:{}]",rgvNoOther); |
| | | // log.info("小车地图更新!另一台小车号;[rgvNoOther:{}]",rgvNoOther); |
| | | |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | log.info("小车地图更新!另一台小车;[basRgvMapOther:{}]",JSON.toJSONString(basRgvMapOther)); |
| | | // log.info("小车地图更新!另一台小车;[basRgvMapOther:{}]",JSON.toJSONString(basRgvMapOther)); |
| | | |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | log.info("小车地图更新!另一台小车可活动最远位置;[lockEndRoute:{}]",lockEndRoute); |
| | | // log.info("小车地图更新!另一台小车可活动最远位置;[lockEndRoute:{}]",lockEndRoute); |
| | | basRgvMapOther.setEndRoute(lockEndRoute); |
| | | Integer i1 = basRgvMapMapper.updateById(basRgvMapOther); |
| | | // if (i1>0){ |
| | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE && |
| | | rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && (rgvProtocol.getTaskNo1()==0) |
| | | && !rgvProtocol.isLoaded1ing() //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && !rgvProtocol.isLoaded2ing() |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | &&rgvThread.isPakMk() |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | |
| | | Integer rgvNoOther = basRgvMap.getRgvNoOther(rgvProtocol.getRgvNo()); |
| | | Integer rgvNoOther = basRgvMap.getRgvNoOther((int) rgvProtocol.getRgvNo()); |
| | | RgvThread rgvThreadOther = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvNoOther); |
| | | RgvProtocol rgvProtocolOther = rgvThreadOther.getRgvProtocol(); |
| | | if (rgvProtocolOther == null) { |
| | |
| | | } |
| | | if (rgvProtocolOther.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocolOther.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocolOther.getLoaded1()==0 |
| | | && (rgvProtocolOther.getTaskNo1()==0) |
| | | && !rgvProtocolOther.isLoaded1ing() |
| | | && rgvProtocolOther.getTaskNo1()==0 |
| | | && !rgvProtocolOther.isLoaded2ing() |
| | | && rgvProtocolOther.getTaskNo2()==0 |
| | | &&rgvThreadOther.isPakMk() |
| | | ){ |
| | | //对工作档进行判断 |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 完成小车任务 |
| | | * 自动生成RGV接驳任务(检索出入口任务,生成对应RGV任务,检索4楼任务,非3号堆垛机,则生成对应接驳任务) |
| | | */ |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | for (BasRgvMap rgvSlave:basRgvMaps) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getRgvNo()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!3", rgvSlave.getRgvNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if ((rgvProtocol.getStatusType1() == RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING) |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.WORKING1) |
| | | ){ |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getTaskNo1()!=0){ |
| | | if (rgvProtocol.getTaskNo1()==32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute(),"2415"); |
| | | rgvThread.setPakMk(true); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getWrkSts()!=1){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (!staProtocol.isPakMk()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | log.error("rgv任务完成给输送线下发命令:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | }else { |
| | | log.error("rgv任务完成给输送线下发命令,但未查询到工作档"); |
| | | // 下发站点信息 |
| | | Map<Integer,Integer> map = new HashMap<>(); |
| | | map.put(101,102);map.put(112,111); |
| | | map.put(100,100); |
| | | staProtocol.setWorkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | staProtocol.setStaNo(map.get(rgvProtocol.getRgvPosI()).shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // log.error("rgv任务完成给输送线下发命令:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | // boolean rgvComplete = true; |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | WrkMast wrkMast1 = wrkMastService.selectByWrkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | wrkMast1.setPdcType("Y"); |
| | | |
| | | wrkMastService.updateById(wrkMast1); |
| | | |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute(),"2471"); |
| | | rgvThread.setPakMk(true); |
| | | } |
| | | |
| | | else { |
| | | log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta() { |
| | | boolean wrkEnable = false; |
| | | try{ |
| | | List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | for (BasRgvMap rgvSlave:basRgvMaps) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getRgvNo()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!4", rgvSlave.getRgvNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1() == 0 |
| | | && rgvThread.isPakMk() |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=0 || wrkMastSta.getWrkType()!=3 || wrkMastSta.getWrkSts()!=0){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | //判断工作结束位置状态 |
| | | boolean signDev = false; |
| | | BasDevp devNo = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", wrkMastSta.getStaEnd())); |
| | | if (devNo.getDevNo()==113){ |
| | | BasDevp devNo114 = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", 114)); |
| | | if (!Cools.isEmpty(devNo114)){ |
| | | if (devNo114.getOutEnable().equals("Y")){ |
| | | signDev = true; |
| | | } |
| | | } |
| | | } |
| | | if (!Cools.isEmpty(devNo)){ |
| | | if (devNo.getAutoing().equals("Y") && !devNo.getWrkNo().equals(0) && !devNo.getLoading().equals("N")){ |
| | | continue; |
| | | } |
| | | if (!signDev && devNo.getDevNo()==113){ |
| | | if (!devNo.getAutoing().equals("Y") || !devNo.getWrkNo().equals(0) || !devNo.getLoading().equals("N")){ |
| | | wrkEnable = true; |
| | | continue; |
| | | } |
| | | if (!devNo.getOutEnable().equals("Y")){ |
| | | wrkEnable = true; |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | wrkEnable = true; |
| | | if (sign){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | rgvThread.setPakMk(false); |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd(),"2526"); |
| | | if (signMap){ |
| | | return wrkEnable; |
| | | // break; |
| | | }else { |
| | | log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | Thread.sleep(500); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | Thread.sleep(500); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | // if (!wrkEnable){ |
| | | // rgvRunWrkMastEmptyStaAvoidance(); |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | return wrkEnable; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | // public synchronized void rgvRunWrkMastEmptyStaPut() {//放 |
| | | // public synchronized void rgvCreateWrkMastSta(){ |
| | | // try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(1105); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!5", rgvSlave.getId()); |
| | | // if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==1 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // ) { |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | | // log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | // for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | // if (wrkMastSta.getType()!=2 || (wrkMastSta.getWrkType()!=2 && wrkMastSta.getWrkType()!=4)){// 2:空板 2:放 4:拆盘 |
| | | // continue; |
| | | // } |
| | | // boolean sign = false; |
| | | // if (wrkMastSta.getStaStart()==0 && wrkMastSta.getStaEnd()!=0){//放 |
| | | // sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | // }else { |
| | | // continue; |
| | | // } |
| | | // if (sign){ |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | // if (signMap){ |
| | | // wrkMastSta.setWrkSts(2); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // return; |
| | | // }else { |
| | | // log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // }else { |
| | | // log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("3933行执行小车放空板任务下发失败"); |
| | | // log.error("3933行"+e); |
| | | // } |
| | | // } |
| | | |
| | | // public synchronized void rgvRunWrkMastEmptyStaTake() {//取 |
| | | // try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | /** |
| | | * 小车上工位左右移动 |
| | | * |
| | | */ |
| | | // public synchronized boolean rgvStaMove(Long workNo) { |
| | | // try { |
| | | // for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // rgvProtocol = rgvProtocol.clone(); |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | // if (rgvProtocol.isLoaded2ing() && rgvProtocol.isLoaded1ing()) { |
| | | // continue; |
| | | // } |
| | | // if (rgvProtocol.isLoaded1ing() && !rgvProtocol.isLoaded2ing() && rgvProtocol.getTaskNo1() != 0) { |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1()); |
| | | // Short moveSta = 0; |
| | | // |
| | | // if (wrkMastSta.getStaEnd() < 1036 || (2000 < wrkMastSta.getStaEnd() && wrkMastSta.getStaEnd() < 2031)) { |
| | | // moveSta = 2; |
| | | // boolean rgvComplete = rgvComplete3((int) rgvProtocol.getRgvNo(), 7, wrkMastSta.getWrkNo(), moveSta); |
| | | // if (!rgvComplete) { |
| | | // log.error("小车工位移动失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // if (!rgvProtocol.isLoaded1ing() && rgvProtocol.isLoaded2ing() && rgvProtocol.getTaskNo2() != 0) { |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2()); |
| | | // Short moveSta = 0; |
| | | // |
| | | // if (wrkMastSta.getStaEnd() > 2030 || (1036 < wrkMastSta.getStaEnd() && wrkMastSta.getStaEnd() < 2000)) { |
| | | // moveSta = 1; |
| | | // boolean rgvComplete = rgvComplete3((int) rgvProtocol.getRgvNo(), 8, wrkMastSta.getWrkNo(), moveSta); |
| | | // if (!rgvComplete) { |
| | | // log.error("小车工位移动失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // |
| | | // } |
| | | // } catch (Exception e) { |
| | | // log.error("小车复位线程报错!" + e); |
| | | // } |
| | | // } |
| | | /** |
| | | * 完成小车任务 |
| | | */ |
| | | // public synchronized void rgvCompleteWrkMastSta() { |
| | | // try{ |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | // for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // }else { |
| | | // rgvProtocol = rgvProtocol.clone(); |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgv.getId()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!6", rgvSlave.getId()); |
| | | // log.error("{}号RGV尚未在数据库进行维护!3", rgv.getId()); |
| | | // continue; |
| | | // } |
| | | // //放货确认 |
| | | // if(rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING && rgvProtocol.getModeType() == RgvModeType.AUTO){ |
| | | // boolean rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(), 3); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车放货复位失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | // } |
| | | // } |
| | | // if(rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING && rgvProtocol.getModeType() == RgvModeType.AUTO){ |
| | | // boolean rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(), 6); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车放货复位失败,小车号{}!", rgvProtocol.getRgvNo()); |
| | | // } |
| | | // } |
| | | // |
| | | // // 只有当RGV工位1等待WCS确认、自动 |
| | | // if (rgvProtocol.getStatusType1() == RgvStatusType.WAITING |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // ){ |
| | | // |
| | | // log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType1(),rgvProtocol); |
| | | // if(rgvProtocol.getTaskNo1() == 9999){ // 预调度任务确认 |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // Integer staNo = basRgvMap.getNowRoute(); |
| | | // switch (staNo){ |
| | | // case 1004: staNo = 1042; break; |
| | | // case 1007: staNo = 1105; break; |
| | | // } |
| | | // |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // boolean rgvComplete = false; |
| | | |
| | | // long now = System.currentTimeMillis(); |
| | | // if (staProtocol.isLoading()) { |
| | | // rgvProtocol.setLoadingStartTime(null); // 已到位,清空时间戳 |
| | | // } else { |
| | | // if (rgvProtocol.getLoadingStartTime() == null) { |
| | | // rgvProtocol.setLoadingStartTime(now); |
| | | // } |
| | | // } |
| | | // |
| | | // if (staProtocol.isLoading()) { |
| | | // rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(), 3); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车复位失败,小车号{}!等待入库取货", rgvProtocol.getRgvNo()); |
| | | // } |
| | | // } |
| | | // } |
| | | // if ( rgvProtocol.getTaskNo1()!=9999 && rgvProtocol.getTaskNo1() != 0){ |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1()); |
| | | // if(null == wrkMastSta){ |
| | | // log.error("小车无任务"); |
| | | // continue; |
| | | // } |
| | | // if(wrkMastSta.getWrkSts() == 1){//取货确认 |
| | | //// if(!Objects.equals(rgvProtocol.getRgvPosI2(), wrkMastSta.getStaEnd())){ |
| | | //// continue; |
| | | //// } |
| | | // boolean rgvComplete = false; |
| | | // rgvComplete = rgvComplete3((int) rgvProtocol.getRgvNo(),7,wrkMastSta.getWrkNo(),(short)2); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // wrkMastSta.setUpdateTime(new Date()); |
| | | // wrkMastSta.setWrkSts(2); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // log.error("更新小车任务成功"); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // |
| | | // else { |
| | | // log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | // } |
| | | // } |
| | | // // 只有当RGV工位2等待WCS确认、自动 |
| | | // if (rgvProtocol.getStatusType2() == RgvStatusType.WAITING |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // ){ |
| | | // log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType2(),rgvProtocol); |
| | | // if (rgvProtocol.getTaskNo2() !=0 ){ |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2()); |
| | | // if(wrkMastSta.getWrkSts() == 1){//取货确认 |
| | | // boolean rgvComplete = false; |
| | | // rgvComplete = rgvComplete3((int) rgvProtocol.getRgvNo(),8,wrkMastSta.getWrkNo(),(short)1); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // wrkMastSta.setWrkSts(2); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // log.error("更新小车任务成功"); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // break; |
| | | // } |
| | | // if(wrkMastSta.getWrkSts() == 4){//行走后确认 |
| | | // wrkMastSta.setWrkSts(2); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // log.error("更新小车任务成功"); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // boolean rgvComplete = false; |
| | | // |
| | | // rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(),7); |
| | | // if (!rgvComplete){ |
| | | // log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // break; |
| | | // } |
| | | // if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getWrkSts()!=1){ |
| | | // log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | // continue; |
| | | // } |
| | | |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | // continue; |
| | | // } |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | // |
| | | // int sourceSta = wrkMast.getSourceStaNo(); |
| | | // boolean rgvComplete = false; |
| | | // |
| | | // //双工位出入库不同工位复位 |
| | | // rgvComplete = rgvComplete((int) rgvProtocol.getRgvNo(),6); |
| | | |
| | | // if (!rgvComplete){ |
| | | // log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | // break; |
| | | // } |
| | | // WrkMast wrkMast1 = wrkMastService.selectByWrkNo(rgvProtocol.getTaskNo1()); |
| | | // wrkMast1.setPdcType("Y"); |
| | | // |
| | | // wrkMastService.updateById(wrkMast1); |
| | | // |
| | | // wrkMastSta.setWrkSts(3); |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | // rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute(),"2471"); |
| | | // } |
| | | // else { |
| | | // log.error("小车复位失败,小车号{},等待wcs确认!",rgvProtocol.getRgvNo()); |
| | | // } |
| | | // } |
| | | // //当小车无任务时取消锁定 |
| | | // if(rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getTaskNo2() == 0){ |
| | | // rgvThread.setPakMk(true); |
| | | // rgvThread.setPakIn(true); |
| | | // rgvThread.setPakOut(true); |
| | | // } |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("小车复位线程报错!"+e); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * rgv放货任务下发 |
| | | */ |
| | | public synchronized void rgvOutExecute() { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol.getStatusType1() != RgvStatusType.IDLE && rgvProtocol.getModeType() != RgvModeType.AUTO) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgv.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!4", rgv.getId()); |
| | | continue; |
| | | } |
| | | //小车无任务时跳过 |
| | | if(rgvProtocol.getTaskNo1() ==0 && rgvProtocol.getTaskNo2() == 0 ){ |
| | | continue; |
| | | } |
| | | if(!rgvThread.isPaking()){ |
| | | continue; |
| | | } |
| | | List<WrkMastSta> wrkMastStaLock = wrkMastStaService.selectLockWrk(rgv.getId()); |
| | | if(wrkMastStaLock.size() == 1){ |
| | | continue; |
| | | } |
| | | if(rgvThread.isPakIn()){ |
| | | for(RgvSlave.RgvStn rgvStn : rgv.getRgvInPStn()){//入库放货站点 |
| | | boolean flag = false; |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(rgvStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog( " - 1" + " - 1" + " - Rgv入库放货站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(rgvStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error( " - 1" + " - 2" + " - 入库 ===>>Rgv放货站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog( " - 1" + " - 3" + " - Rgv入库放货站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isInEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | Integer workNo = rgvProtocol.getTaskNo2() !=0 ? rgvProtocol.getTaskNo2() : rgvProtocol.getTaskNo1(); //入库放货优先工位2执行 |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNoPut(workNo); |
| | | WrkMast wrkMast = wrkMastMapper.selectByWrkNo(workNo); |
| | | if( null == wrkMastSta ) { |
| | | News.infoNoLog( " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts0, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | try{ |
| | | rgvThread.setPaking(false); |
| | | wrkMast.setSheetNo("2"); |
| | | wrkMastSta.setWrkSts(2); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | //出库放货 |
| | | if( rgvThread.isPakOut()){ |
| | | for(RgvSlave.RgvStn rgvStn : rgv.getRgvOutPStn()){//入库放货站点 |
| | | boolean flag = false; |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(rgvStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog( " - 1" + " - 1" + " - Rgv出库放货站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(rgvStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error( " - 1" + " - 2" + " - 出库 ===>>Rgv放货站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog( " - 1" + " - 3" + " - Rgv出库放货站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isOutEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanouting()); |
| | | continue; |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | Integer workNo = 0; |
| | | if(rgvThread.isPakToCrn()){ |
| | | workNo = rgvProtocol.getTaskNo1() !=0 ? rgvProtocol.getTaskNo1():rgvProtocol.getTaskNo2(); //正常情况出库放货优先工位1放 |
| | | }else{ |
| | | workNo = rgvProtocol.getTaskNo2() !=0 ? rgvProtocol.getTaskNo2():rgvProtocol.getTaskNo1(); //接驳情况优先工位2放 |
| | | } |
| | | |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNoPut(workNo);//根据站点工作号和小车工作范围检索任务档 |
| | | |
| | | if( null == wrkMastSta ) { |
| | | News.infoNoLog( " - 1" + " - 4" + " - 查询无待出库数据--wrk_sts0, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | try{ |
| | | rgvThread.setPaking(false); |
| | | wrkMastSta.setWrkSts(2); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | rgvThread.setPakRgv(true);//优先放货完成,开启预调度 |
| | | } |
| | | } |
| | | /** |
| | | * rgv任务完成 |
| | | */ |
| | | public synchronized void rgvTaskComplete(){ |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取堆垛机信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | Long taskNo1 = Long.valueOf(rgvProtocol.getTaskNo1()); |
| | | Long taskNo2 = Long.valueOf(rgvProtocol.getTaskNo2()); |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaService.selectList( |
| | | new EntityWrapper<WrkMastSta>() |
| | | .eq("wrk_sts" ,2) |
| | | .eq("rgv_no", rgvProtocol.getRgvNo()) |
| | | ); |
| | | for(WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if(!Objects.equals(wrkMastSta.getWrkNo(), taskNo1) && !Objects.equals(wrkMastSta.getWrkNo(), taskNo2)){ |
| | | try{ |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.info("更新小车工作档至完成成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车工作档至完成失败"); |
| | | } |
| | | } |
| | | } |
| | | if(rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1() == 0 && rgvProtocol.getTaskNo2() == 0 |
| | | && !rgvProtocol.isLoaded1ing() |
| | | && !rgvProtocol.isLoaded2ing()){ |
| | | rgvThread.setPakRgv(true); |
| | | rgvThread.setPakMk(true); |
| | | rgvThread.setPakIn(true); |
| | | rgvThread.setPakOut(true); |
| | | rgvThread.setPakToCrn(true); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * rgv出入库任务下发 |
| | | */ |
| | | public synchronized void rgvIoExecute(Integer mark) { |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取堆垛机信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgv.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!4", rgv.getId()); |
| | | continue; |
| | | } |
| | | if(rgvProtocol.getStatusType1() == RgvStatusType.WORKING){ |
| | | // log.error("解锁"); |
| | | rgvThread.setPaking(true); |
| | | } |
| | | // 只有当RGV空闲 并且 无任务时才继续执行 |
| | | if (rgvProtocol.getStatusType1() == RgvStatusType.IDLE && rgvProtocol.getModeType() == RgvModeType.AUTO && rgvThread.isPakMk() && rgvThread.isPakToCrn() && rgvThread.isPaking()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行RGV入出库作业下发"); |
| | | // 如果最近一次是入库模式 |
| | | // rgvRunWrkMastInTest(); |
| | | |
| | | if (rgvProtocol.getLastIo().equals("I")) { |
| | | if (basRgv.getInEnable().equals("1") && rgvThread.isPakIn()) { |
| | | //mark - 1 - .... |
| | | this.rgvRunWrkMastIn(rgv, rgvProtocol,mark); // 入库 |
| | | rgvProtocol.setLastIo("O"); |
| | | } else if (basRgv.getOutEnable().equals("1") && rgvThread.isPakOut()) { |
| | | //mark - 2 - .... |
| | | this.rgvRunWrkMastOut(rgv, rgvProtocol,mark); // 出库 |
| | | rgvProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (rgvProtocol.getLastIo().equals("O")) { |
| | | if (basRgv.getOutEnable().equals("1") && rgvThread.isPakOut()) { |
| | | this.rgvRunWrkMastOut(rgv, rgvProtocol,mark); // 出库 |
| | | rgvProtocol.setLastIo("I"); |
| | | } else if (basRgv.getInEnable().equals("1") && rgvThread.isPakIn()) { |
| | | this.rgvRunWrkMastIn(rgv, rgvProtocol,mark); // 入库 |
| | | rgvProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | WrkMastSta wrkMastSta2 = wrkMastStaMapper.selectByWorkSta(2, (int) rgvProtocol.getRgvNo()); |
| | | WrkMastSta wrkMastSta1 = wrkMastStaMapper.selectByWorkSta(1, (int) rgvProtocol.getRgvNo()); |
| | | if(wrkMastSta1 != null && wrkMastSta2 != null){ |
| | | rgvThread.setPakMk(false); //小车双工位锁定 |
| | | } |
| | | if(!rgvThread.isPakToCrn()){ |
| | | rgvRunWrkToCrn(rgv, rgvProtocol,mark); //若小车取到一个接驳任务,第二个工位只能取接驳任务 |
| | | } |
| | | // if(rgvProtocol.getStatusType1() == RgvStatusType.IDLE && rgvProtocol.getTaskNo1() == 0 && rgvThread.isPakIn() && rgvThread.isPakRgv()){ |
| | | // rgvPreScheduling();//若暂无下发任务预调度提前到取货点 |
| | | // } |
| | | |
| | | |
| | | // if (rgvProtocol.getStatusType1() == RgvStatusType.IDLE && rgvProtocol.getModeType() == RgvModeType.AUTO) { |
| | | // //小车执行放货任务 |
| | | // rgvOutExecute(); |
| | | // |
| | | // } |
| | | } |
| | | } |
| | | public synchronized void rgvRunWrkMastInTest(){ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(1); |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(1021); //更新小车当前位置站点号 |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(342);//根据站点工作号和小车工作范围检索任务档 |
| | | |
| | | // WrkMastSta wrkMastSta2 = wrkMastStaMapper.selectByWorkSta(2, 1); |
| | | boolean result = false; |
| | | // if(wrkMastSta2 != null && rgvProtocol.getRgvNo() == 1){ //距离计算 2楼单入库口不需要计算 |
| | | // result = rgvCalcDistance((int) rgvProtocol.getRgvNo(),wrkMastSta2.getStaEnd(),wrkMastSta.getStaStart());//工位2放货站点,工位1取货站点 |
| | | // } |
| | | // if(result){//若小车距离放货点距离近于取货点则跳过取货 true跳过取货/false优先取货 |
| | | // rgvThread.setPakRgv(false); |
| | | // continue; |
| | | // } |
| | | wrkMastSta.setWorkSta(1); |
| | | wrkMastSta.setRgvNo(1); |
| | | wrkMastSta.setStaStart(1035); |
| | | Short direction = 2;//双工位最终抵达位置 |
| | | boolean sign = false; |
| | | // sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta,direction,); //命令下发 |
| | | if (sign){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | // rgvThread.setPakOut(false);//出库不允许 |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd(),"2526"); |
| | | if (!signMap){ |
| | | log.error("货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | } |
| | | /** |
| | | * 小车入库任务取货下发 |
| | | */ |
| | | public synchronized void rgvRunWrkMastIn(RgvSlave slave, RgvProtocol rgvProtocol,Integer mark) { |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvInTStn()) {//rgv入库取货站点 |
| | | boolean flag = false; |
| | | //遍历rgv入库取货站点 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(rgvStn.getStaNo()); |
| | | StaProtocol staProtocol2 = null; //连续取货任务站点 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, (int) rgvProtocol.getRgvNo()); |
| | | WrkMastSta wrkMastSta3 = null;//连取两个 |
| | | if(rgvStn.getStaNo2()!= null ){ |
| | | staProtocol2 = devpThread.getStation().get(rgvStn.getStaNo2()); |
| | | if (staProtocol2 == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | BasDevp staDetl2 = basDevpService.selectById(rgvStn.getStaNo2()); |
| | | if (staDetl2 == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | wrkMastSta3 = wrkMastStaMapper.selectByWrkNo(staProtocol2.getWorkNo()); |
| | | } |
| | | |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(rgvStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() != 0 |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - Rgv入库取货站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | List<Integer> route = new ArrayList<>(); |
| | | switch (rgvProtocol.getRgvNo()){ |
| | | case 1: route = RouteUtils.getRouteOne();break; |
| | | case 2: route = RouteUtils.getRouteTwo();break; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI2()); //更新小车当前位置站点号 |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectNoInterfere(route, route, Long.valueOf(staProtocol.getWorkNo()));//根据站点工作号和小车工作范围检索任务档 |
| | | if( null == wrkMastSta ) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts0, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | WrkMastSta wrkMastSta2 = null; |
| | | if(rgvProtocol.getTaskNo2() != null){ |
| | | wrkMastSta2 = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2()); |
| | | } |
| | | boolean result = false; |
| | | if(wrkMastSta2 != null && rgvProtocol.getRgvNo() == 1){ //距离计算 2楼单入库口不需要计算 |
| | | result = rgvCalcDistance((int) rgvProtocol.getRgvNo(),wrkMastSta2.getStaEnd(),wrkMastSta.getStaStart());//工位2放货站点,工位1取货站点 |
| | | } |
| | | if(result){//若小车距离放货点距离近于取货点则跳过取货 true跳过取货/false优先取货 |
| | | rgvThread.setPakRgv(false); |
| | | continue; |
| | | } |
| | | wrkMastSta.setWorkSta(wrkMastSta2 !=null ? 1 : 2); |
| | | wrkMastSta.setRgvNo((int) rgvProtocol.getRgvNo()); |
| | | boolean sign = false; |
| | | sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | if(wrkMastSta3 != null){ |
| | | wrkMastSta3.setMk(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta3); |
| | | log.error("锁定相隔站点任务"); |
| | | }catch (Exception e){ |
| | | log.error("锁定相隔站点任务失败"); |
| | | } |
| | | |
| | | } |
| | | rgvThread.setPaking(false); |
| | | rgvThread.setPakOut(false);//出库不允许 |
| | | try{ |
| | | wrkMastSta.setWrkSts(1); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | /** |
| | | * 小车出库任务取货下发 |
| | | */ |
| | | public synchronized void rgvRunWrkMastOut(RgvSlave slave, RgvProtocol rgvProtocol,Integer mark){ |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvOutTStn()) {//rgv出库取货站点 |
| | | boolean flag = false; |
| | | //遍历rgv入库取货站点 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(rgvStn.getStaNo()); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, (int) rgvProtocol.getRgvNo()); |
| | | StaProtocol staProtocol2 = null; |
| | | WrkMastSta wrkMastSta3 = null; |
| | | |
| | | if(rgvStn.getStaNo2()!= null ){ |
| | | staProtocol2 = devpThread.getStation().get(rgvStn.getStaNo2()); |
| | | if (staProtocol2 == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | BasDevp staDetl2 = basDevpService.selectById(rgvStn.getStaNo2()); |
| | | if (staDetl2 == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | wrkMastSta3 = wrkMastStaMapper.selectByWrkNo(staProtocol2.getWorkNo()); |
| | | |
| | | } |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv出库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(rgvStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 出库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 |
| | | && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - Rgv出库取货站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isOutEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanouting()); |
| | | continue; |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | List<Integer> route = new ArrayList<>(); |
| | | switch (rgvProtocol.getRgvNo()){ |
| | | case 1: route = RouteUtils.getRouteOne();break; |
| | | case 2: route = RouteUtils.getRouteTwo();break; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI2()); //更新小车当前位置站点号 |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectNoInterfere(route, route, Long.valueOf(staProtocol.getWorkNo()));//根据站点工作号和小车工作范围检索任务档 |
| | | if( null == wrkMastSta ) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts0, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | WrkMastSta wrkMastSta1 = wrkMastStaMapper.selectByWrkNo( rgvProtocol.getTaskNo1()); |
| | | boolean result = false; |
| | | if(wrkMastSta1!= null && rgvProtocol.getRgvNo() == 1){ //距离计算 2楼单入库口不需要计算 |
| | | result = rgvCalcDistance((int) rgvProtocol.getRgvNo(),wrkMastSta1.getStaEnd(),wrkMastSta.getStaStart());//工位2放货站点,工位1取货站点 |
| | | } |
| | | if(result){//若小车距离放货点距离近于取货点则跳过取货 true跳过取货/false优先取货 |
| | | rgvThread.setPakRgv(false); |
| | | continue; |
| | | } |
| | | wrkMastSta.setWorkSta(wrkMastSta1 !=null ? 2 : 1);//若1号工位有任务给2号工位 |
| | | wrkMastSta.setRgvNo((int) rgvProtocol.getRgvNo()); |
| | | boolean sign = false; |
| | | sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | if(LEFT_POSITION.contains(wrkMastSta.getStaEnd())){ |
| | | rgvThread.setPakToCrn(false); //锁定小车只能接接驳任务 |
| | | } |
| | | if(wrkMastSta3 != null){ |
| | | wrkMastSta3.setMk(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta3); |
| | | log.error("锁定相隔站点任务"); |
| | | }catch (Exception e){ |
| | | log.error("锁定相隔站点任务失败"); |
| | | } |
| | | |
| | | } |
| | | rgvThread.setPaking(false); |
| | | rgvThread.setPakIn(false);//入库不允许 |
| | | try{ |
| | | wrkMastSta.setWrkSts(1); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车出库接驳任务取货下发 |
| | | */ |
| | | public synchronized void rgvRunWrkToCrn(RgvSlave slave, RgvProtocol rgvProtocol,Integer mark){ |
| | | for (RgvSlave.RgvStn rgvStn : slave.getRgvOutTStn()) {//rgv出库取货站点 |
| | | boolean flag = false; |
| | | //遍历rgv入库取货站点 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(rgvStn.getStaNo()); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, (int) rgvProtocol.getRgvNo()); |
| | | StaProtocol staProtocol2 = null; |
| | | if(rgvStn.getStaNo2()!= null ){ |
| | | staProtocol2 = devpThread.getStation().get(rgvStn.getStaNo2()); |
| | | if (staProtocol2 == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv入库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol2 = staProtocol2.clone(); |
| | | } |
| | | BasDevp staDetl2 = basDevpService.selectById(rgvStn.getStaNo2()); |
| | | if (staDetl2 == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 入库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | } |
| | | if (staProtocol == null) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 1" + " - Rgv出库站信息(staProtocol!=null继续执行):staProtocol=" + staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(rgvStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("" + mark + " - 1" + " - 2" + " - 出库 ===>>Rgv站点在数据库不存在, 站点编号={}", rgvStn.getStaNo()); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 |
| | | && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog("" + mark + " - 1" + " - 3" + " - Rgv出库取货站信息(以下需要全true):" |
| | | + "自动信号" + staProtocol.isAutoing() + "有物信号" + staProtocol.isLoading() |
| | | + "工作号>0" + staProtocol.getWorkNo() + "可入信号" + staProtocol.isOutEnable() |
| | | + "能入信号(wms设置).equals(\"Y\")" + staDetl.getCanouting()); |
| | | continue; |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | List<Integer> route = new ArrayList<>(); |
| | | switch (rgvProtocol.getRgvNo()){ |
| | | case 1: route = RouteUtils.getRouteOne();break; |
| | | case 2: route = RouteUtils.getRouteTwo();break; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI2()); //更新小车当前位置站点号 |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectNoInterfereToCrn(route, route, Long.valueOf(staProtocol.getWorkNo()));//根据站点工作号和小车工作范围检索任务档 |
| | | if( null == wrkMastSta ) { |
| | | News.infoNoLog("" + mark + " - 1" + " - 4" + " - 查询无待入库数据--wrk_sts0, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | WrkMastSta wrkMastSta1 = wrkMastStaMapper.selectByWrkNo( rgvProtocol.getTaskNo1()); |
| | | boolean result = false; |
| | | if(wrkMastSta1!= null && rgvProtocol.getRgvNo() == 1){ //距离计算 2楼单入库口不需要计算 |
| | | result = rgvCalcDistance((int) rgvProtocol.getRgvNo(),wrkMastSta1.getStaEnd(),wrkMastSta.getStaStart());//工位2放货站点,工位1取货站点 |
| | | } |
| | | if(result){//若小车距离放货点距离近于取货点则跳过取货 true跳过取货/false优先取货 |
| | | rgvThread.setPakRgv(false); |
| | | continue; |
| | | } |
| | | wrkMastSta.setWorkSta(wrkMastSta1 !=null ? 2 : 1);//若1号工位有任务给2号工位 |
| | | wrkMastSta.setRgvNo((int) rgvProtocol.getRgvNo()); |
| | | boolean sign = false; |
| | | sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | rgvThread.setPakIn(false);//入库不允许 |
| | | try{ |
| | | wrkMastSta.setWrkSts(1); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | log.error("更新小车任务成功"); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | * |
| | | * @return |
| | | */ |
| | | // public synchronized boolean rgvRunWrkMastFullSta() { |
| | | // boolean wrkEnable = false; |
| | | // try{ |
| | | // List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | // for (BasRgvMap rgvSlave:basRgvMaps) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getRgvNo()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // }else { |
| | | // rgvProtocol = rgvProtocol.clone(); |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getRgvNo()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!4", rgvSlave.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 入库取货 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // && !rgvProtocol.isLoaded1ing() |
| | | // && rgvProtocol.getTaskNo1() == 0 |
| | | // && rgvThread.isPakMk() |
| | | // && rgvThread.isPakIn() |
| | | // ) { |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | // for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | // if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=1){// 2:空板 1:取 |
| | | // List<Integer> staNos = Arrays.asList(1042, 1105, 1038, 1036, 2037);//入库口 |
| | | // if (!staNos.contains(wrkMastSta.getStaStart())) { |
| | | // continue; |
| | | // } |
| | | // boolean sign = false; |
| | | // if (wrkMastSta.getStaEnd()==0 && wrkMastSta.getStaStart()!=0){//取 |
| | | // sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | // boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | // wrkEnable = true; |
| | | // if (sign){ |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | // if (signMap){ |
| | | // wrkMastSta.setWrkSts(1); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // return; |
| | | // }else { |
| | | // log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // wrkMastSta.setWrkSts(1); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // log.error("更新小车任务成功"); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // }else { |
| | | // rgvThread.setPakMk(false); |
| | | // rgvThread.setPakOut(false); |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd(),"2526"); |
| | | // if (signMap){ |
| | | // return wrkEnable; |
| | | //// break; |
| | | // }else { |
| | | // log.error("货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // Thread.sleep(500); |
| | | // } |
| | | // } else { |
| | | // log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | // Thread.sleep(500); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 出库取货 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && !rgvProtocol.isLoaded2ing() |
| | | // && rgvProtocol.getTaskNo2() == 0 |
| | | // && rgvThread.isPakMk() |
| | | // && rgvThread.isPakOut() |
| | | // ){ |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | | // log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | // for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | // List<Integer> staNos = Arrays.asList(1042, 1105, 1038, 1036, 2037);//入库口 |
| | | // if (staNos.contains(wrkMastSta.getStaStart())) {//非入库口(出库口)限制 |
| | | // continue; |
| | | // } |
| | | // boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta,null); //命令下发 |
| | | // wrkEnable = true; |
| | | // if (sign){ |
| | | // wrkMastSta.setWrkSts(1); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // log.error("更新小车任务成功"); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // rgvThread.setPakMk(false); |
| | | // rgvThread.setPakOut(false); |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd(),"2526"); |
| | | // if (signMap){ |
| | | // return wrkEnable; |
| | | //// break; |
| | | // }else { |
| | | // log.error("货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // Thread.sleep(500); |
| | | // } |
| | | // } else { |
| | | // log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | // Thread.sleep(500); |
| | | // } |
| | | // break; |
| | | // } |
| | | // |
| | | // } |
| | | // |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("3989行执行小车取空板任务下发失败"); |
| | | // log.error("3989行"+e); |
| | | // log.error("执行小车搬运任务下发失败"); |
| | | // } |
| | | // return wrkEnable; |
| | | // } |
| | | /** |
| | | * 小车预调度 |
| | | */ |
| | | // public synchronized void rgvPreScheduling(){ |
| | | // try{ |
| | | // List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | // for (BasRgvMap rgvSlave:basRgvMaps) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getRgvNo()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // }else { |
| | | // rgvProtocol = rgvProtocol.clone(); |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getRgvNo()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!4", rgvSlave.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 才进行预调度 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && !rgvProtocol.isLoaded1ing() |
| | | // && rgvProtocol.getTaskNo1() == 0 |
| | | // && !rgvProtocol.isLoaded2ing() |
| | | // && rgvProtocol.getTaskNo2() == 0 |
| | | // && rgvThread.isPakMk() |
| | | // ) { |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | | // log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // // 根据输送线plc遍历 |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // // 遍历入库口 入库预调度 |
| | | // List<Integer> staNos = Arrays.asList( 1043, 1104, 1029, 1022, 1019, 1008, 1005); |
| | | // for (Integer staNo : staNos) { |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if(staProtocol.isLoading()){ |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo((int) rgvProtocol.getRgvNo()); // RGV编号 |
| | | // rgvCommand.setAckFinish1(false); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo(9999); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 移动 |
| | | // switch (staNo){ |
| | | // case 1043: rgvCommand.setTargetPosition1(1042);break; //工位1目标站点 |
| | | // case 1104: rgvCommand.setTargetPosition1(1105);break; |
| | | // case 1037: rgvCommand.setTargetPosition1(1036);break; |
| | | // |
| | | // } |
| | | // if(Objects.equals(basRgvMap.getNowRoute(), staNo)){ |
| | | // continue; |
| | | // } |
| | | // rgvCommand.setCommand(true); //工位1任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Rgv, (int) rgvProtocol.getRgvNo(), new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", (int) rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("执行小车移动下发失败"); |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 有任务但未执行 此时需要调整小车位置 |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | if (integer==0){ |
| | | return; |
| | | } |
| | | List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>()); |
| | | for (BasRgvMap rgvSlave:basRgvMaps) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | }else { |
| | | rgvProtocol = rgvProtocol.clone(); |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getRgvNo()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!1", rgvSlave.getRgvNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvThread.isPakMk() |
| | | // && rgvProtocol.getTaskNo2()==0 |
| | | ){ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | continue; |
| | | } |
| | | // if (rgvProtocol.getRgvNo()==1 && rgvProtocol.getRgvPosI().equals(100)){ |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && rgvProtocol.getRgvPosI().equals(157) ){ |
| | | // continue; |
| | | // } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute(),"2727"); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车XY移动 避让 |
| | | * */ |
| | | public synchronized boolean rgvAvoidanceXY(Integer rgvId){ |
| | | BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo(rgvId); |
| | | if (basRgvMap.getStartRoute() == 100 || basRgvMap.getStartRoute() == 101){ |
| | | try{ |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1(basRgvMap.getStartRoute().shortValue()); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | }else { |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1(basRgvMap.getStartRoute().shortValue()); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /* |
| | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | RgvTaskStatusType type; |
| | | Integer targetPosition = 0; |
| | | if(wrkMastSta.getWrkSts() == 0){ |
| | | type = RgvTaskStatusType.FETCH; //取货 |
| | | targetPosition = wrkMastSta.getStaStart(); |
| | | }else{ |
| | | type = RgvTaskStatusType.PUT; //放货 |
| | | targetPosition = wrkMastSta.getStaEnd(); |
| | | } |
| | | rgvCommand.setTaskNo(Math.toIntExact(wrkMastSta.getWrkNo())); // 工位工作号 |
| | | rgvCommand.setTaskStatus(type); // 工位任务模式: 取货 |
| | | rgvCommand.setTargetPosition(targetPosition); //工位目标站点 |
| | | rgvCommand.setWrkTaskPri(wrkMastSta.getWorkSta()); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(2, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | |
| | | return true; |
| | | } |
| | | |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | // public synchronized boolean rgvTakeFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | // rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | // rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | /** |
| | | * 取放取路径计算 |
| | | */ |
| | | public synchronized boolean rgvCalcDistance(Integer rgvNo, Integer outStn, Integer inStn){ |
| | | try { |
| | | // 小车当前位置 |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvNo); |
| | | Integer currPos = basRgvMap.getNowRoute(); // 或者用 rgvProtocol.getRgvPosI() |
| | | |
| | | /* |
| | | * 小车放货至输送线任务 |
| | | * */ |
| | | // public synchronized boolean rgvPutFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | // rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | // rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | if(currPos == null || outStn == null || inStn == null){ |
| | | return false; // 无效数据直接放弃 |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 |
| | | * */ |
| | | // public synchronized boolean rgvTakeEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | // rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | // rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, rgvId, new Task(5, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | // 计算两段距离 |
| | | List<Integer> routeToOut = RouteUtils.getRouteDis(currPos, outStn); |
| | | List<Integer> routeToIn = RouteUtils.getRouteDis(currPos, inStn); |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 |
| | | * */ |
| | | // public synchronized boolean rgvPutEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | // rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | // rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, rgvId, new Task(5, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | int distOut = (routeToOut != null) ? routeToOut.size() : Integer.MAX_VALUE; |
| | | int distIn = (routeToIn != null) ? routeToIn.size() : Integer.MAX_VALUE; |
| | | |
| | | // 调试日志 |
| | | log.info("RGV距离计算: currPos={}, outStn={}, distOut={}, inStn={}, distIn={}", |
| | | currPos, outStn, distOut, inStn, distIn); |
| | | |
| | | return distOut < distIn; // 放货点更近 → true |
| | | } catch (Exception e) { |
| | | log.error("RGV路径距离计算异常", e); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | public synchronized boolean rgvComplete(Integer rgvId,Integer step){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(step, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | |
| | | /* |
| | | * arm任务完成自动组托 |
| | | * */ |
| | | public synchronized void armMissionAccomplished() { |
| | | try{ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta armSta : devp.getArmSta()) { |
| | | |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(armSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | String barcode = staProtocol.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | log.error("机械臂抓取任务完成:"+JSON.toJSON(barcode)+"===》托盘条码异常"); |
| | | continue; |
| | | } |
| | | } else { |
| | | log.error("机械臂抓取任务完成:===》托盘条码为空"); |
| | | continue; |
| | | } |
| | | |
| | | List<BasArm> basArmList = basArmService.selectList(new EntityWrapper<BasArm>() |
| | | .eq("arm_no", armSta.getArmNo()) |
| | | .eq("sta_no_sou", armSta.getStaNo()) |
| | | .eq("status", 1)); |
| | | for (BasArm basArm : basArmList) { |
| | | if (basArm.getStatus()!=1){ |
| | | continue; |
| | | } |
| | | try{ |
| | | List<BasArmMast> basArmMastList = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("status", 3) |
| | | ); |
| | | if (basArmMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | CombParam combParam = new CombParam(basArmMastList); |
| | | combParam.setBarcode(barcode); |
| | | //arm任务完成自动组托 |
| | | ReturnT<String> result = new PostMesDataUtils().postMesData("arm任务完成自动组托",wmsUrl, wmsComb, combParam); |
| | | if (result.getCode()==200){ |
| | | basArmMastService.updateArmMastStatus(basArm.getArmNo(),basArm.getSortingLineSou(),3,4); |
| | | } else { |
| | | log.error("机械臂抓取任务完成:"+JSON.toJSON(basArmMastList)+"===》自动组托失败,等待重试"); |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("arm编号:"+basArm.getArmNo()+"====》机械臂抓取任务完成"+e.getMessage()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("机械臂抓取任务完成组托失败"+e.getMessage()); |
| | | } |
| | | } |
| | | public synchronized void armMissionAccomplishedScanToCheckIn() { |
| | | try{ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta armSta : devp.getArmSta()) { |
| | | |
| | | List<BasArmMast> basArmMastList = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", armSta.getArmNo()) |
| | | .eq("sta_no", armSta.getStaNo()) |
| | | .eq("status", 4) |
| | | ); |
| | | |
| | | if (basArmMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | // 获取站点信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(armSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | // int workNo = commonService.getWorkNo(6);//待完善 |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(workNo); |
| | | // staProtocol.setStaNo(armSta.getStaNoEnd().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // log.error("输送线下发5:"+workNo+","+armSta.getStaNoEnd()); |
| | | // if (!result) { |
| | | // News.error(""+" - 3"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | // } |
| | | basArmMastService.updateArmMastStatus(basArmMastList.get(0).getArmNo(),basArmMastList.get(0).getSortingLine(),4,5); |
| | | // } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("组托完成驱动托盘扫码入库失败"+e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * arm任务下发 |
| | | * */ |
| | | public synchronized void armTaskAssignment() { |
| | | try{ |
| | | List<BasArm> basArmList = basArmService.selectList(new EntityWrapper<>()); |
| | | for (BasArm basArm : basArmList) { |
| | | if (basArm.getStatus()!=1){ |
| | | continue; |
| | | } |
| | | try{ |
| | | List<BasArmMast> basArmMastListError = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("status", 9) |
| | | ); |
| | | if (!basArmMastListError.isEmpty()){ |
| | | log.error(basArm.getArmNo()+"号机械臂存在异常数据需要维护!!!"); |
| | | continue; |
| | | } |
| | | List<BasArmMast> basArmMastListRuning = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("status", 1) |
| | | ); |
| | | List<BasArmMast> basArmMastListRuning3 = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("status", 3) |
| | | ); |
| | | if (basArmMastListRuning.isEmpty() && basArmMastListRuning3.isEmpty()){ |
| | | List<BasArmMast> basArmMastList = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("status", 0) |
| | | ); |
| | | if (basArmMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | if (basArmMastList.size()>1){ |
| | | log.error("arm编号:"+basArm.getArmNo()+"====》拆码垛任务异常禁止下发!!!任务待执行数量大于1!!!"); |
| | | continue; |
| | | } |
| | | BasArmMast basArmMast = basArmMastList.get(0); |
| | | List<BasArmMast> basArmMastListOrder = basArmMastService.selectList( |
| | | new EntityWrapper<BasArmMast>() |
| | | .eq("arm_no", basArm.getArmNo()) |
| | | .eq("sorting_line", basArm.getSortingLineSou()) |
| | | .eq("sku", basArmMast.getSku()) |
| | | .eq("order_no", basArmMast.getOrderNo()) |
| | | ); |
| | | if (basArmMastListOrder.size()==1){ |
| | | OrderDetlValueResultUtil orderDetlValueResultUtil = basArmMastService.selectOrderDetlValue(basArmMast.getOrderNo(), basArmMast.getSku()); |
| | | |
| | | if (Cools.isEmpty(orderDetlValueResultUtil)){ |
| | | continue; |
| | | } |
| | | //订单下发 |
| | | try{ |
| | | ArmOrderAssignmentParam armOrderAssignmentParam = new ArmOrderAssignmentParam(basArmMast,orderDetlValueResultUtil); |
| | | // 订单下发(SKU+订单) |
| | | ReturnT<String> result = new PostMesDataUtils().postMesData("机械臂抓取订单(SKU)下发:",ArmConstant.getArmUrl(basArmMast.getArmNo()), ArmConstant.ARM_ADAPTOR, armOrderAssignmentParam); |
| | | if (result.getCode()==200){ |
| | | basArmMast.setStatus(1); |
| | | basArmMastService.updateById(basArmMast); |
| | | } else { |
| | | log.error("机械臂抓取订单(SKU)下发:"+JSON.toJSON(basArmMast)+"===》订单信息下发失败"); |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("机械臂抓取订单(SKU)下发:"+JSON.toJSON(basArmMast)+"===》订单下发订单信息下发失败"); |
| | | continue; |
| | | } |
| | | } |
| | | ArmTaskAssignmentParam armTaskAssignmentParam = new ArmTaskAssignmentParam(basArm.getSortingLine()); |
| | | //设置工作空间就绪 |
| | | ReturnT<String> result = new PostMesDataUtils().postMesData("机械臂抓取任务下发:通知工作空间已就绪",ArmConstant.getArmUrl(basArmMast.getArmNo()), ArmConstant.ARM_WORKSPACE, armTaskAssignmentParam); |
| | | if (result.getCode()==200){ |
| | | basArmMast.setStatus(1); |
| | | basArmMastService.updateById(basArmMast); |
| | | } else { |
| | | log.error("机械臂抓取任务:"+JSON.toJSON(basArmMast)+"===》任务信息下发失败"); |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("arm编号:"+basArm.getArmNo()+"====》拆码垛任务下发失败"+e.getMessage()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("arm任务下发失败"+e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | } |