| | |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.entity.*; |
| | | import com.zy.mapper.*; |
| | | import com.zy.service.*; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.system.service.ConfigService; |
| | | import com.zy.utils.*; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public Integer wrkNo = 9901; |
| | | public Integer wrkNo = 9997; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | if (!back && (staProtocol.isBarcodeErr()||Cools.isEmpty(barcode))) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | if (back && (staProtocol.getWorkNo() == 9999 || staProtocol.getWorkNo() == 9998) && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.isPakMk()) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo(wrkNo); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk()) { |
| | | && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) { |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | News.info("{}条码扫描错误:{}",barcodeThread.getSlave().getId(),barcode); |
| | | continue; |
| | | } |
| | | // 判断重复工作档 |
| | |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(RouteUtils.SouStaEnd(dto.getStaNo(),dto.getSourceStaNo())); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发2:"+dto.getWorkNo()+","+dto.getStaNo()); |
| | | if (!result) { |
| | | News.error(methodName + ":更新plc站点信息失败"); |
| | | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | }else { |
| | | ledThread.errorReset(); |
| | | } |
| | |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | if (wrkMast == null) { |
| | |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发4:"+9989+","+(pickSta.getStaNo().shortValue()-(short)1)); |
| | | log.error("输送线下发4:"+wrkNo+","+(pickSta.getStaNo().shortValue()-(short)1)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setWhsType(0); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo((short) 161); |
| | | staProtocol.setStaNo(staDesc.getCrnStn().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发5:"+wrkMast.getWrkNo()+","+wrkMast.getStaNo()); |
| | |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | log.info("出库任务完成下发堆垛机复位,任务号:{}",wrkMast.getWrkNo()); |
| | | crnThread.setResetFlag(true); |
| | | News.info("出库任务完成下发堆垛机复位,任务号:{}",wrkMast.getWrkNo()); |
| | | // 堆垛机复位 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnThread.getCrnProtocol().getCrnNo(), new Task(3, null))) { |
| | | News.error(crnThread.getCrnProtocol().getCrnNo() + "出库任务完成下发堆垛机复位,下发复位命令失败"); |
| | | } else { |
| | | News.warnNoLog(""+mark+" - 2"+" - 出库任务完成下发堆垛机复位成功 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | } |
| | | // crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error(""+mark+" - 1"+" - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | |
| | | News.errorNoLog(""+mark+" - 6"+" - 堆垛机信息不符合入库条件!!!" |
| | | +" 堆垛机状态:"+crnProtocol.modeType+"==自动AUTO:" + CrnModeType.AUTO |
| | | +"、堆垛机任务号:"+crnProtocol.getTaskNo()+"==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:10 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、货叉位置:"+crnProtocol.forkPosType+"==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } |
| | | |
| | |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0 && crnProtocol.getAlarm() == 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行堆垛机入出库作业下发"); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | |
| | | News.warnNoLog(""+mark+" - 1"+" - 8"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 9"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error(""+mark+" - 1"+" - 10"+" - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 11"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | if(shallowLoc != null) { |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 9"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error(""+mark+" - 1"+" - 10"+" - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 11"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 13"+" - // Q 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 14"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 13"+" - // Q 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 14"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(locMast.getLocType1() == 2); |
| | | crnCommand.setCommand((short) 1); // 任务确认 |
| | | // crnCommand.setTraySize(locMast.getLocType1() == 2); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 1"+" - 16"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | News.infoNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | } |
| | | |
| | | @Resource |
| | | private ConfigService configService; |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发:执行出库"); |
| | | // 控制是否允许连续出库,不判断出库站点状态(根据状态启用) |
| | | boolean crnAvailableOut = false; |
| | | Config config = configService.selectOne(new EntityWrapper<Config>().eq("code","removeCrnAvailableOut")); |
| | | if (config != null && config.getStatus() == 1) { |
| | | crnAvailableOut = true; |
| | | } |
| | | |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | |
| | | } |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | if (staProtocol.isAutoing() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && (crnAvailableOut || !staProtocol.isLoading()&& staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable())) { |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | |
| | | News.warnNoLog(""+mark+" - 2"+" - 6"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 7"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 2"+" - 8"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | if (shallowLoc != null) { |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 7"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error(""+mark+" - 2"+" - 8"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | break; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 10"+" - // Q、S 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 11"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | break; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 10"+" - // Q、S 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 11"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | crnCommand.setCommand((short)1); // 任务确认 |
| | | // crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 2"+" - 13"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | News.error(""+mark+" - 3"+" - 2"+" - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | if(sta.getLocType1() != sourceSta.getLocType1()){ |
| | | if(!Objects.equals(sta.getLocType1(), sourceSta.getLocType1())){ |
| | | News.error("移库目标库位类型与源库位类型不符"); |
| | | return; |
| | | } |
| | |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | crnCommand.setCommand((short)1); // 任务确认 |
| | | // crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error(""+mark+" - 3"+" - 4"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getMode().intValue() == CrnModeType.AUTO.id && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行对工作档的完成操作"); |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(3, null))) { |
| | | News.error(crn.getId() + "堆垛机回原点任务,下发复位命令失败"); |
| | | } |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | News.warnNoLog(""+mark+" - 2"+" - 修改成功后复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(3, null))) { |
| | | News.error(crn.getId() + "入库完成,下发复位命令失败"); |
| | | } else { |
| | | News.warnNoLog(""+mark+" - 2"+" - 入库完成复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | crnProtocol.getTaskNo().intValue(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk() |
| | | && (staProtocol.getWorkNo() !=0 && staProtocol.getWorkNo() > 9700) |
| | | && staProtocol.getWorkNo() == 9998 // 9997 回退 9998 空 9999 满 |
| | | ) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(staProtocol.getSiteId().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("输送线下发6:"+dto.getWorkNo()+","+staProtocol.getSiteId()); |
| | |
| | | // ledThread.errorReset(); |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo(wrkNo++); |
| | | staProtocol.setWorkNo(wrkNo); |
| | | staProtocol.setStaNo(emptyInSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basDevpErrLogService.insert(basErrLog)) { |
| | | log.error("输送线异常信息插入表asr_bas_devp_err_log异常:{}", basErrLog); |
| | | News.error("输送线异常信息插入表asr_bas_devp_err_log异常:{}", basErrLog); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latestByTaskNo.setUpdateTime(now); |
| | | latestByTaskNo.setStatus(2); |
| | | if (!basDevpErrLogService.updateById(latestByTaskNo)) { |
| | | log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latestByTaskNo); |
| | | News.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latestByTaskNo); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (latest == null || !latest.getError().equals(plcErr) || latest.getStatus() == 2 ) { |
| | | BasDevpErrLog basErrLog = new BasDevpErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | staProtocol.getWorkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basDevpErrLogService.insert(basErrLog)) { |
| | | log.error("输送线异常记录asr_bas_devp_err_log异常:{}", basErrLog); |
| | | News.error("输送线异常记录asr_bas_devp_err_log异常:{}", basErrLog); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basDevpErrLogService.updateById(latest)) { |
| | | log.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latest); |
| | | News.error("输送线异常记录修复失败asr_bas_devp_err_log异常:{}", latest); |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public synchronized void ledExecute(Integer mark) { |
| | | public synchronized void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | ledCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.selectList(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo())); |
| | | // List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getManuDate(),wrkDetl.getModel(),wrkDetl.getWeight(),wrkDetl.getLength(),wrkDetl.getVolume()))); |
| | | // wrkDetls.forEach(wrkDetl -> { |
| | | // Double total = 0.0; |
| | | // EntityWrapper<LocDetl> wrapper = new EntityWrapper<>(); |
| | | // LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr())); |
| | | // if (Cools.isEmpty(locDetl)) { |
| | | // total = wrkDetl.getAnfme(); |
| | | // } else { |
| | | // total = locDetl.getAnfme(); |
| | | // } |
| | | // if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // if (wrkMast.getIoType() == 107) { |
| | | // ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | // } |
| | | // }); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getOrderNo(),wrkDetl.getMatnr(),wrkDetl.getMaktx(), |
| | | wrkDetl.getBatch(), wrkDetl.getSpecs(),wrkDetl.getManuDate(),wrkDetl.getModel(),wrkDetl.getAnfme()))); |
| | | } else { |
| | | ledCommand.getMatDtos().add(new MatDto("","","","","","","",1.0)); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | } |
| | | ledThread.errorReset(); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("显示默认内容{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType2()); |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | |
| | | // News.infoNoLog(""+mark+" - 0"+" - outOfDevp执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机回原点 |
| | | */ |
| | | public synchronized void originGo() throws InterruptedException { |
| | | Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "crnAutoHome").eq("status", 1)); |
| | | if (config == null || Cools.isEmpty(config.getValue()) || !config.getValue().equals("Y")) { |
| | | return; |
| | | } |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if(crnProtocol == null) { |
| | | continue; |
| | | } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | // 判断是不是已在原点 |
| | | if(crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | continue; |
| | | } |
| | | // 判断是不是空闲三分钟 |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp.getWrkNo() != 0) { |
| | | continue; |
| | | } |
| | | Date now = new Date(); |
| | | Date modiTime = basCrnp.getModiTime(); |
| | | long diffInMillis = now.getTime()-modiTime.getTime(); |
| | | if(diffInMillis < 10 * 1000) { // 空闲小于10秒则跳过 |
| | | continue; |
| | | } else { // 有入库任务或大于2分钟,回原点 |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1).eq("crn_no", crn.getId()).in("wrk_sts", 2)); |
| | | if(count == 0 && diffInMillis < 2 * 60 * 1000) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 有吊车入库或吊车出库任务 |
| | | int count = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnProtocol.getCrnNo()).in("wrk_sts", 3, 12)); |
| | | if(count != 0) { |
| | | continue; |
| | | } |
| | | |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crn.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short)0); |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | crnCommand.setCommand((short)1); |
| | | if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(2, crnCommand))) { |
| | | News.error("回原点任务下发失败", crn.getId(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | basCrnp.setModiTime(new Date()); |
| | | basCrnpService.updateById(basCrnp); // 设置更新时间,避免重复下发回原点 |
| | | log.info("{}号堆垛机回原点任务下发成功:{}", crn.getId(), JSON.toJSON(crnCommand)); |
| | | } |
| | | Thread.sleep(3000); |
| | | } |
| | | } |
| | | } |
| | | |
| | | public static final HashMap<Integer,Integer> wrkStaNoToRgvStaMap = new HashMap<>(); |
| | | static { |
| | | wrkStaNoToRgvStaMap.put(1101,1114); |
| | | wrkStaNoToRgvStaMap.put(1201,1203); |
| | | wrkStaNoToRgvStaMap.put(1206,1203); |
| | | wrkStaNoToRgvStaMap.put(1301,1303); |
| | | wrkStaNoToRgvStaMap.put(1306,1303); |
| | | wrkStaNoToRgvStaMap.put(1408,1413); |
| | | } |
| | | |
| | | public static final HashMap<Integer,Integer> wrkSourceStaNoToRgvStaMap = new HashMap<>(); |
| | | static { |
| | | wrkSourceStaNoToRgvStaMap.put(1112,1114); |
| | | wrkSourceStaNoToRgvStaMap.put(1109,1114); |
| | | wrkSourceStaNoToRgvStaMap.put(1209,1213); |
| | | wrkSourceStaNoToRgvStaMap.put(1309,1313); |
| | | wrkSourceStaNoToRgvStaMap.put(1402,1403); |
| | | wrkSourceStaNoToRgvStaMap.put(1407,1403); |
| | | } |
| | | |
| | | // ======================== |
| | | // 🔥 通道锁(核心) |
| | | // ======================== |
| | | private volatile int pathLock = 0; |
| | | |
| | | // 0 = 空闲 |
| | | // 1 = 入库占用(1106→1105→1114) |
| | | // 2 = 出库占用(1114→RGV→外) |
| | | |
| | | |
| | | public synchronized void releasePathIfFree() { |
| | | |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, 1); |
| | | RgvProtocol rgv = rgvThread.getRgvProtocol(); |
| | | if (rgv == null) return; |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | |
| | | StaProtocol sta1105 = devpThread.getStation().get(1105); |
| | | StaProtocol sta1114 = devpThread.getStation().get(1114); |
| | | |
| | | if (sta1105 == null || sta1114 == null) return; |
| | | |
| | | boolean allFree = |
| | | rgv.getTaskNo1() == 0 |
| | | && rgv.loaded1 == 0 |
| | | && rgv.statusType == RgvStatusType.IDLE |
| | | && rgv.modeType == RgvModeType.AUTO |
| | | && rgv.alarm == 0 |
| | | |
| | | && sta1105.isAutoing() |
| | | && sta1105.getWorkNo() == 0 |
| | | && !sta1105.isLoading() |
| | | |
| | | && sta1114.isAutoing() |
| | | && sta1114.getWorkNo() == 0 |
| | | && !sta1114.isLoading(); |
| | | |
| | | if (allFree && pathLock != 0) { |
| | | pathLock = 0; |
| | | devpThread.updatePathStatus(0); |
| | | } |
| | | } |
| | | |
| | | public synchronized void rgvCarryOne() { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, 1); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol1106 = devpThread.getStation().get(1106); |
| | | if (staProtocol1106 == null) { |
| | | return; |
| | | } |
| | | StaProtocol staProtocol1105 = devpThread.getStation().get(1105); |
| | | if (staProtocol1105 == null) { |
| | | return; |
| | | } |
| | | StaProtocol staProtocol1114 = devpThread.getStation().get(1114); |
| | | if (staProtocol1114 == null) { |
| | | return; |
| | | } |
| | | if (isIdle(rgvProtocol, staProtocol1105, staProtocol1114) && staProtocol1106.isAutoing() && staProtocol1106.isLoading() && staProtocol1106.getWorkNo() != 0 && staProtocol1106.getStaNo() != 1106) { |
| | | applyPath(1, devpThread); |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean isIdle(RgvProtocol rgvProtocol,StaProtocol staProtocol1105,StaProtocol staProtocol1114) { |
| | | return rgvProtocol.modeType == RgvModeType.AUTO && rgvProtocol.statusType == RgvStatusType.IDLE && rgvProtocol.loaded1 == 0 |
| | | && rgvProtocol.alarm == 0 && rgvProtocol.getTaskNo1() == 0 |
| | | && staProtocol1105.isAutoing() && !staProtocol1105.isLoading() && staProtocol1105.getWorkNo() == 0 |
| | | && staProtocol1114.isAutoing() && !staProtocol1114.isLoading() && staProtocol1114.getWorkNo() == 0; |
| | | } |
| | | |
| | | private synchronized boolean applyPath(int newStatus, SiemensDevpThread devpThread) { |
| | | if (pathLock != 0) return false; |
| | | |
| | | pathLock = newStatus; |
| | | devpThread.updatePathStatus(newStatus); |
| | | return true; |
| | | } |
| | | |
| | | public synchronized void rgvCarry() { |
| | | for(int i = 1; i <= 4; i ++) { |
| | | List<Integer> rgvCarrySiteList; |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, i); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, i); |
| | | |
| | | if(rgvProtocol.modeType == RgvModeType.AUTO && rgvProtocol.statusType == RgvStatusType.IDLE && rgvProtocol.loaded1 == 0 |
| | | && rgvProtocol.alarm == 0 && rgvProtocol.getTaskNo1() == 0) { |
| | | switch (i) { |
| | | case 1: rgvCarrySiteList = Arrays.asList(1114,1118,1120); break; |
| | | case 2: rgvCarrySiteList = Arrays.asList(1213,1216,1218,1220); break; |
| | | case 3: rgvCarrySiteList = Arrays.asList(1313,1316,1318,1320); break; |
| | | case 4: rgvCarrySiteList = Arrays.asList(1403,1418,1420); break; |
| | | default: |
| | | return; |
| | | } |
| | | List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<BasDevp>().ne("wrk_no", 0).in("dev_no", rgvCarrySiteList)); |
| | | if(!basDevps.isEmpty()) { |
| | | List<Integer> wrkNos = basDevps.stream().map(BasDevp::getWrkNo).distinct().collect(Collectors.toList()); |
| | | List<WrkMast> wrkMastList = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_no", wrkNos) |
| | | .last("ORDER BY CASE WHEN crn_end_time IS NULL THEN 0 ELSE 1 END,crn_end_time ASC")); |
| | | Optional<WrkMast> first = wrkMastList.stream().filter(wrkMast -> wrkMast.getWhsType() == 1).findFirst(); |
| | | if(first.isPresent()) { |
| | | log.warn("有任务处在{}号小车搬运中,任务号{}",i,first.get().getWrkNo()); |
| | | continue; |
| | | } |
| | | for(WrkMast wrkMast:wrkMastList) { |
| | | // 判断目标站点是否可用 |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkStaNoToRgvStaMap.get(wrkMast.getStaNo()) == null ? |
| | | wrkMast.getStaNo() : wrkStaNoToRgvStaMap.get(wrkMast.getStaNo())); |
| | | if (staProtocol != null && (staProtocol.getSiteId() != 1114 || isIdle(rgvProtocol,devpThread.getStation().get(1105),staProtocol)) |
| | | && staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo() == 0) { |
| | | if (staProtocol.getSiteId() == 1114) { |
| | | applyPath(2, devpThread); |
| | | } |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | Integer sourcesStaNo = wrkSourceStaNoToRgvStaMap.get(wrkMast.getSourceStaNo()); |
| | | rgvCommand.setSourceStaNo1(sourcesStaNo == null ? wrkMast.getSourceStaNo().shortValue() : sourcesStaNo.shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvProtocol.getRgvNo(), JSON.toJSON(rgvCommand)); |
| | | break; |
| | | } |
| | | wrkMast.setWhsType(1); |
| | | wrkMastService.updateById(wrkMast); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |