| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | |
| | | import com.zy.asrs.utils.PostMesDataUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.SlaveConnection; |
| | |
| | | if(null == taskWrk) { |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | String locNo = taskWrk.getTargetPoint(); |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", locNo); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", locNo, locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setSourcePosX(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosY(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setSourcePosZ(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setCommand((short)1); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | |
| | | // 工作档状态判断 |
| | | if (taskWrk.getIoType() != 2 || taskWrk.getTargetPoint() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | String locNo = taskWrk.getStartPoint(); |
| | | LocMast sourceSta = locMastService.selectById(locNo); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", locNo, sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) { |
| | | |
| | | taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | |
| | | List<TaskWrk> taskWrks1 = taskWrkMapper.selectPakOutIoType(taskWrk.getCrnNo()); |
| | | if (Cools.isEmpty(taskWrks1) && taskWrks1.size()!=0){ |
| | | break; |
| | | continue; |
| | | } |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc.getLocSts().equals("O")){ |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | log.error("工作号={},库位号={},浅库位异常:浅库位号:={},库位状态={}",taskWrk.getTaskNo(),taskWrk.getStartPoint(),shallowLocNo,shallowLoc.getLocSts()); |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | taskWrk.setTransferMark(1); |
| | | taskWrkMapper.updateById(taskWrk); |
| | | WMSAndAGVInterfaceParam param = new WMSAndAGVInterfaceParam(); |
| | | param.setTaskNo(taskWrk.getTaskNo()); |
| | | new PostMesDataUtils().postMesData("MES系统",wmsUrl,movePath,param); |
| | | log.error("工作号={},库位号={},浅库位需要移库:浅库位号:={},库位状态={}",taskWrk.getTaskNo(),taskWrk.getStartPoint(),shallowLocNo,shallowLoc.getLocSts()); |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | log.error("工作号={},库位号={},浅库位异常:浅库位号:={},库位状态={}",taskWrk.getTaskNo(),taskWrk.getStartPoint(),shallowLocNo,shallowLoc.getLocSts()); |
| | | TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo); |
| | | if (!Cools.isEmpty(hallowLocNoTask)){ |
| | | if (!Cools.isEmpty(hallowLocNoTask.getTargetPoint())){ |
| | | continue; |
| | | } |
| | | // new PostMesDataUtils().postMesData("移库任务分配库位",wmsUrl,movePath,hallowLocNoTask); |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath(movePath) |
| | | .setJson(JSON.toJSONString(hallowLocNoTask)) |
| | | .build() |
| | | .doPost(); |
| | | System.out.println("response:"+response); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | //解析 |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/"+movePath, JSON.toJSONString(hallowLocNoTask), "请求移库任务分配库位"); |
| | | } |
| | | continue; |
| | | } |
| | |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut3(slave.getId(), crnStn.getStaNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null) { |
| | | if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("")) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | |
| | | log.error("查询工作档数据不符合条件--入出类型/目标库位号, 工作号={},源库位={},入出类型={}", taskWrk.getWrkNo(), taskWrk.getTargetPoint(), taskWrk.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | String locNo = taskWrk.getStartPoint(); |
| | | LocMast sourceSta = locMastService.selectById(locNo); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", locNo, sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 获取目标库位信息 |
| | | String locNoEnd = taskWrk.getTargetPoint(); |
| | | LocMast sourceEnd = locMastService.selectById(locNoEnd); |
| | | if (!sourceEnd.getLocSts().equals("S") && !sourceEnd.getLocSts().equals("Q")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", locNo, sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // // 获取堆垛机出库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | // StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | // if (staProtocol == null) { |
| | | // break; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | |
| | | continue; |
| | | } |
| | | |
| | | // 起始深库位浅库位不为空 |
| | | if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) { |
| | | // 获取浅库位信息 |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint()); |
| | | LocMast shallowLocMast = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLocMast.getLocSts().equals("O")) { |
| | | log.error("移库操作起始库位浅库位状态不符合--状态, 库位号={},库位状态={}", locNo, shallowLocMast.getLocSts()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 目标库位为深库位且浅库位不为空 |
| | | if (Utils.isDeepLoc(slaveProperties, taskWrk.getTargetPoint())) { |
| | | // 获取浅库位信息 |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getTargetPoint()); |
| | | LocMast shallowLocMast = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLocMast.getLocSts().equals("O")) { |
| | | log.error("移库操作目标库位浅库位状态不符合--状态, 库位号={},库位状态={}", locNo, shallowLocMast.getLocSts()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 目标库位为浅库位且深库位无货 |
| | | if (Utils.isShallowLoc(slaveProperties, taskWrk.getTargetPoint())) { |
| | | // 获取深库位信息 |
| | | String deepLocNo = Utils.getDeepLoc(slaveProperties, taskWrk.getTargetPoint()); |
| | | LocMast deepLocMast = locMastService.selectById(deepLocNo); |
| | | if (!deepLocMast.getLocSts().equals("F") && !deepLocMast.getLocSts().equals("D") ) { |
| | | log.error("移库操作目标库位深库位状态不符合--状态, 库位号={},库位状态={}", locNo, deepLocMast.getLocSts()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(sourceEnd.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sourceEnd.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sourceEnd.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint())); // 源库位排 |
| | | crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint())); // 源库位列 |
| | | crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint())); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint())); // 目标库位排 |
| | | crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint())); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint())); // 目标库位层 |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |