#

Junjie

2023-11-09 7beb3b5e1f3f419c970f8d8dcdf51a9e44cb2c2d

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -473,117 +473,155 @@
                        continue;
                    }

                    try {
                        // 访问 WMS 获取入库库位
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        SearchLocParam param = new SearchLocParam();
                        param.setWrkNo(wrkMast.getWrkNo());
                        param.setIoType(wrkMast.getIoType());
                        param.setSourceStaNo(pickSta.getStaNo());
//                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                        Integer code = jsonObject.getInteger("code");
                        if (code.equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                    // 保存工作主档历史档
                    if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
                    }

//                            // 获取目标站
//                            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
//                                    .eq("type_no", wrkMast.getIoType() - 50)
//                                    .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
//                                    .eq("crn_no", dto.getCrnNo()); // 堆垛机号
//                            StaDesc staDesc = staDescService.selectOne(wrapper);
//                            if (Cools.isEmpty(staDesc)) {
//                                News.error("入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
//                                continue;
//                            }
//                            // 堆垛机站点(目标站)
//                            Integer staNo = staDesc.getCrnStn();
                    String sourceLocNo = wrkMast.getSourceLocNo().trim();
                    LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
                    if (liftStaProtocol == null) {
                        continue;
                    }

                            // 保存工作明细档历史档
//                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
//                            throw new CoolException("保存工作明细档历史档失败");
//                        }
                            // 保存工作主档历史档
                            if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
                            }

                            String sourceLocNo = wrkMast.getSourceLocNo().trim();
                            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
                            if (liftStaProtocol == null) {
                                continue;
                            }

                            // 更新工作档数据状态
                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
                    // 更新工作档数据状态
                    wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
                    wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
                    wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
//                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
//                            wrkMast.setCrnNo(dto.getCrnNo());
                            wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
                            wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
                            wrkMast.setShuttleNo(null); // 穿梭车清空
                            wrkMast.setLiftNo(null);// 提升机清空
                            wrkMast.setModiTime(new Date());
                            if (wrkMastMapper.updateById(wrkMast) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                            }
                            if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                            }

                            // 修改库位状态 Q.拣料/盘点/并板再入库
                            LocMast locMast = locMastService.selectById(sourceLocNo);
                            locMast.setLocSts("Q");
                            locMast.setModiTime(new Date());
                            if (!locMastService.updateById(locMast)) {
                                throw new CoolException("修改库位状态失败");
                            }

//                            // 更新站点信息 且 下发plc命令
//                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
//                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            if (!result) {
//                                News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
//                            }

                            barcodeThread.setBarcode("");//清理条码

                        } else if (code == 500){
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                                }
                            }
                            News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else {
//                            staProtocol.setWorkNo((short) 32002);
//                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));

                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
//                                String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
                            }
                        }

                    } catch (Exception e) {
                        e.printStackTrace();
                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
                    wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
                    wrkMast.setShuttleNo(null); // 穿梭车清空
                    wrkMast.setLiftNo(null);// 提升机清空
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                    }
                    if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
                        throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
                    }

                    // 修改库位状态 Q.拣料/盘点/并板再入库
                    LocMast locMast = locMastService.selectById(sourceLocNo);
                    locMast.setLocSts("Q");
                    locMast.setModiTime(new Date());
                    if (!locMastService.updateById(locMast)) {
                        throw new CoolException("修改库位状态失败");
                    }
                    barcodeThread.setBarcode("");//清理条码

//                    try {
//                        // 访问 WMS 获取入库库位
//                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
//                        SearchLocParam param = new SearchLocParam();
//                        param.setWrkNo(wrkMast.getWrkNo());
//                        param.setIoType(wrkMast.getIoType());
//                        param.setSourceStaNo(pickSta.getStaNo());
////                        param.setLocType1(locTypeDto.getLocType1());
//                        String response = new HttpHandler.Builder()
//                                .setUri(wmsUrl)
//                                .setPath("/rpc/pakin/loc/v1")
//                                .setJson(JSON.toJSONString(param))
//                                .build()
//                                .doPost();
//                        JSONObject jsonObject = JSON.parseObject(response);
//                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
//                        Integer code = jsonObject.getInteger("code");
//                        if (code.equals(200)) {
//                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
//
////                            // 获取目标站
////                            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
////                                    .eq("type_no", wrkMast.getIoType() - 50)
////                                    .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
////                                    .eq("crn_no", dto.getCrnNo()); // 堆垛机号
////                            StaDesc staDesc = staDescService.selectOne(wrapper);
////                            if (Cools.isEmpty(staDesc)) {
////                                News.error("入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
////                                continue;
////                            }
////                            // 堆垛机站点(目标站)
////                            Integer staNo = staDesc.getCrnStn();
//
//                            // 保存工作明细档历史档
////                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
////                            throw new CoolException("保存工作明细档历史档失败");
////                        }
//                            // 保存工作主档历史档
//                            if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败");
//                            }
//
//                            String sourceLocNo = wrkMast.getSourceLocNo().trim();
//                            LiftStaProtocol liftStaProtocol = NyLiftUtils.getLiftStaByLev(pickSta.getLiftNo(), Utils.getLev(sourceLocNo));//获取回库提升机目标站
//                            if (liftStaProtocol == null) {
//                                continue;
//                            }
//
//                            // 更新工作档数据状态
//                            wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
//                            wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
//                            wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站
////                            wrkMast.setStaNo(dto.getStaNo()); // 目标站
////                            wrkMast.setCrnNo(dto.getCrnNo());
//                            wrkMast.setStaNo(liftStaProtocol.getStaNo());//目标站
//                            wrkMast.setLocNo(sourceLocNo); // 目标库位 = 出库时的源库位
//                            wrkMast.setShuttleNo(null); // 穿梭车清空
//                            wrkMast.setLiftNo(null);// 提升机清空
//                            wrkMast.setModiTime(new Date());
//                            if (wrkMastMapper.updateById(wrkMast) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
//                            }
//                            if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
//                                throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败");
//                            }
//
//                            // 修改库位状态 Q.拣料/盘点/并板再入库
//                            LocMast locMast = locMastService.selectById(sourceLocNo);
//                            locMast.setLocSts("Q");
//                            locMast.setModiTime(new Date());
//                            if (!locMastService.updateById(locMast)) {
//                                throw new CoolException("修改库位状态失败");
//                            }
//
////                            // 更新站点信息 且 下发plc命令
////                            staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
////                            staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
////                            devpThread.setPakMk(staProtocol.getSiteId(), false);
////                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
////                            if (!result) {
////                                News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
////                            }
//
//                            barcodeThread.setBarcode("");//清理条码
//
//                        } else if (code == 500){
//                            if (ledThread != null) {
//                                String errorMsg = jsonObject.getString("msg");
//                                if (!Cools.isEmpty(errorMsg)) {
//                                    MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                                }
//                            }
//                            News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
//                        } else {
////                            staProtocol.setWorkNo((short) 32002);
////                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
////                            devpThread.setPakMk(staProtocol.getSiteId(), false);
////                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//
//                            // led 异常显示
//                            if (ledThread != null) {
//                                String errorMsg = jsonObject.getString("msg");
////                                String errorMsg = barcode + "托盘识别异常，请先进行组托！";
//                                MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));
//                            }
//                        }
//
//                    } catch (Exception e) {
//                        e.printStackTrace();
//                        TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
//                    }

                }
            }
@@ -596,7 +634,7 @@
     */
    public synchronized void initRealtimeBasMap() {
        for (int i = 1; i <= 10; i++) {//总共四层楼
            Object data = redisUtil.get("realtimeBasMap_" + i);
            Object data = redisUtil.get(RedisKeyType.MAP.key + i);
            if (data == null) {//redis地图数据为空，从数据库中获取
                BasMap basMap = basMapService.selectLatestMap(i);
                if (basMap == null) {
@@ -618,7 +656,7 @@
                }

                //将数据库地图数据存入redis
                redisUtil.set("realtimeBasMap_" + i, JSON.toJSONString(basMap));
                redisUtil.set(RedisKeyType.MAP.key + i, JSON.toJSONString(basMap));
            }
        }
    }
@@ -629,7 +667,7 @@
    public synchronized void restartTaskFromRedis() {
        HashMap<Object, Object> map = redisUtil.getRedis();
        for (Object key : map.keySet()) {
            if (key.toString().contains("lift_wrk_no_")) {//提升机任务
            if (key.toString().contains(RedisKeyType.LIFT.key)) {//提升机任务
                LiftRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), LiftRedisCommand.class);
                if (redisCommand == null) {
                    continue;
@@ -652,7 +690,7 @@
                liftProtocol.setTaskNo(redisCommand.getWrkNo());//将提升机线程分配任务号
                liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//工作状态

            }else if(key.toString().contains("shuttle_wrk_no_")){//四向穿梭车任务
            }else if(key.toString().contains(RedisKeyType.SHUTTLE.key)){//四向穿梭车任务
                ShuttleRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), ShuttleRedisCommand.class);
                if (redisCommand == null) {
                    continue;
@@ -2347,7 +2385,20 @@
                ledCommand.setStaNo(wrkMast.getStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs())));
                    for (WrkDetl wrkDetl : wrkDetls) {
                        LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("zpallet", wrkDetl.getBarcode()).eq("matnr", wrkDetl.getMatnr()));
                        Double anfme = 0D;
                        if (locDetl != null) {
                            anfme = locDetl.getAnfme();
                        }
                        ledCommand.getMatDtos()
                                .add(new MatDto(wrkDetl.getMatnr()
                                        , wrkDetl.getMaktx()
                                        , wrkDetl.getAnfme()
                                        , anfme
                                        , wrkDetl.getSpecs()
                                        , wrkDetl.getSuppCode()));
                    }
                }
                commands.add(ledCommand);
            }
@@ -2360,20 +2411,11 @@
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (led.getId()>3){
                    if (!MessageQueue.offer(SlaveType.Led, led.getId()-3, new Task(1, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId()-3, led.getIp(), led.getPort());
                        continue;
                    }else {
                        ledThread.setLedMk(false);
                    }
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                    log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    continue;
                }else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    }else {
                        ledThread.setLedMk(false);
                    }
                    ledThread.setLedMk(false);
                }
            }

@@ -2402,35 +2444,36 @@
     * 其他  ===>> LED显示器复位，显示默认信息
     */
    public void ledReset() {
        for (LedSlave led : slaveProperties.getLed()) {

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) {
                    continue;
                }
                if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) {
                    reset = false;
                    break;
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                ledThread.setLedMk(true);
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
                    News.error(" - {}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                } else {

                }
            }
        }
//        for (LedSlave led : slaveProperties.getLed()) {
//
//            // 获取输送线plc线程
//            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
//            // 命令集合
//            boolean reset = true;
//            for (Integer staNo : led.getStaArr()) {
//                // 获取叉车站点
//                StaProtocol staProtocol = devpThread.getStation().get(staNo);
//                if (staProtocol == null) {
//                    continue;
//                }
//                if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) {
//                    reset = false;
//                    break;
//                }
//            }
//            // 获取led线程
//            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
//            // led显示默认内容
//            if (reset && !ledThread.isLedMk()) {
//                ledThread.setLedMk(true);
//                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
//                    News.error(" - {}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                } else {
//                    News.error("{}号LED命令下发成功！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
//                    ledThread.setLedMk(false);
//                }
//            }
//        }
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -2449,9 +2492,13 @@
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                ledThread.setLedMk(true);
                ledThread.setLedMk(false);
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                }else {
//                    News.error("{}号LED命令下发成功！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()));
                    ledThread.setLedMk(false);
                }
            }
        }