自动化立体仓库 - WCS系统
#
zjj
2023-12-16 7b854444d9b272fcaf1abc369e0b8e3871a3c344
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -10,6 +10,7 @@
import com.fasterxml.jackson.databind.ObjectMapper;
import com.zy.asrs.domain.enums.TaskStatusType;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.TaskOverToWms;
import com.zy.asrs.entity.param.WMSAndAGVInterfaceParam;
import com.zy.asrs.entity.param.taskCreateParam;
import com.zy.asrs.mapper.*;
@@ -85,6 +86,11 @@
    @Autowired
    private OpenServiceImpl openServiceImpl;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private ApiLogService apiLogService;
    @Value("${wms.url}")
    private String wmsUrl;
@@ -92,7 +98,7 @@
    private String movePath;
    public void generateStoreWrkFile() throws IOException {
    public void generateStoreWrkFile() throws IOException, InterruptedException {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -106,11 +112,9 @@
                    staProtocol = staProtocol.clone();
                }
                Short workNo = staProtocol.getWorkNo();
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (workNo >= 0)
                        && staProtocol.isPakMk()) {
                Short stano = staProtocol.getStaNo();
                    // 尺寸检测异常
                    boolean back = false;
@@ -145,6 +149,12 @@
                    }
                    // 退回
                    if (back) {
                        if (stano == inSta.getBackSta().shortValue()){
                            continue;
                        }
                        if (workNo == 0 && stano == 0){
                            continue;
                        }
//                        News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg);
                        staProtocol.setWorkNo(workNo);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
@@ -158,6 +168,11 @@
                        }
                        continue;
                    }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (workNo >= 0)
                        && staProtocol.isPakMk()) {
                    // 获取条码扫描仪信息
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                    if (barcodeThread == null) {
@@ -165,28 +180,35 @@
                    }
                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
                        StaDescService staDescService = SpringUtils.getBean(StaDescService.class);
                        ToWmsDTO toWmsDTO = new ToWmsDTO();
                        Map<String, Object> map = new HashMap<>();
                        map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
                        List<Integer> list = openServiceImpl.getInEnableRoadway();
                        TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode).eq("crn_no",inSta.getBarcode()));
                        TaskWrk taskWrk = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", barcode));
                        if (Cools.isEmpty(taskWrk)){
                            continue;
                        }
                        if (taskWrk.getTargetPoint() != null && taskWrk.getStartPoint() != null && taskWrk.getWrkNo() != null && taskWrk.getWrkNo().shortValue() != workNo){
                             //获取堆垛机站点
                            StaDescService staDescService = SpringUtils.getBean(StaDescService.class);
                        //StaDesc staDesc1 = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("stn_no",inSta.getBackSta()));
                        if (taskWrk.getTargetPoint() != null && taskWrk.getStartPoint() != null){
                            if ( taskWrk.getWrkNo() != null && taskWrk.getWrkNo().shortValue() == workNo ){
                                continue;
                            }
                            //获取堆垛机站点
                            StaDesc staDesc = new StaDesc();
                            if (devp.getId() <= 1){
                                staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                        .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).lt("crn_stn", 200));
                                        .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).lt("stn_no", 200));
                            }else {
                                staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                        .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).ge("crn_stn", 200));
                                        .eq("crn_no", taskWrk.getCrnNo()).eq("type_no",1).lt("stn_no", 400).ge("stn_no", 250));
                            }
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol));
                            Thread.sleep(200);
                        }else {
                            //TaskWrk taskWrk = taskWrkService.selectByTaskNo(param.getTaskNo());
                            toWmsDTO.setWarehouseId("1688469798893297665");
@@ -207,6 +229,14 @@
                                log.error("wms通讯失败,"+e.getMessage());
                                continue;
                            }
                            apiLogService.save("wms请求入库货位接口"
                                    ,wmsUrl+"wcsManager/wcsInterface/inboundTaskApply"
                                    ,null
                                    ,"127.0.0.1"
                                    ,JSON.toJSONString(toWmsDTO)
                                    ,response
                                    ,true
                            );
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                                GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
@@ -411,6 +441,15 @@
                    if (taskWrkMapper.updateById(taskWrk) == 0) {
                        log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", taskWrk.getWrkNo());
                    }
                    //开始运行
                    String response = CrnStartRunning(taskWrk);
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                    }else {
                        log.error("入库开始运行通讯失败,"+jsonObject.get("msg"));
                    }
                }
//                // 命令下发区 --------------------------------------------------------------------------
@@ -439,7 +478,7 @@
//                }
            }
            return;
           // return;
        }
    }
@@ -509,25 +548,25 @@
                            String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint());
                            TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo);
                            if (!Cools.isEmpty(hallowLocNoTask)){
                                if (!Cools.isEmpty(hallowLocNoTask.getTargetPoint())){
                                    continue;
                                }
//                            new PostMesDataUtils().postMesData("移库任务分配库位",wmsUrl,movePath,hallowLocNoTask);
                                try {
                                    String response = new HttpHandler.Builder()
                                            .setUri(wmsUrl)
                                            .setPath(movePath)
                                            .setJson(JSON.toJSONString(hallowLocNoTask))
                                            .build()
                                            .doPost();
                                    System.out.println("response:"+response);
                                    JSONObject jsonObject = JSON.parseObject(response);
                                    if (jsonObject.getInteger("code").equals(200)) {
                                        //解析
                                    }
                                }catch (Exception e){
                                    log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/"+movePath, JSON.toJSONString(hallowLocNoTask), "请求移库任务分配库位");
                                }
//                                if (!Cools.isEmpty(hallowLocNoTask.getTargetPoint())){
//                                    continue;
//                                }
////                            new PostMesDataUtils().postMesData("移库任务分配库位",wmsUrl,movePath,hallowLocNoTask);
//                                try {
//                                    String response = new HttpHandler.Builder()
//                                            .setUri(wmsUrl)
//                                            .setPath(movePath)
//                                            .setJson(JSON.toJSONString(hallowLocNoTask))
//                                            .build()
//                                            .doPost();
//                                    System.out.println("response:"+response);
//                                    JSONObject jsonObject = JSON.parseObject(response);
//                                    if (jsonObject.getInteger("code").equals(200)) {
//                                        //解析
//                                    }
//                                }catch (Exception e){
//                                    log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/"+movePath, JSON.toJSONString(hallowLocNoTask), "请求移库任务分配库位");
//                                }
                                continue;
                            }
                        }
@@ -552,8 +591,17 @@
                            if (taskWrkMapper.updateById(taskWrk) == 0) {
                                log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo());
                            }
                            //开始运行
                            String response = CrnStartRunning(taskWrk);
                            JSONObject jsonObject = JSON.parseObject(response);
                            if (jsonObject.getInteger("code").equals(200)) {
                            }else {
                                log.error("出库开始运行通讯失败,"+jsonObject.get("msg"));
                            }
                        }
                        return;
                    }
                }
            }
@@ -566,9 +614,50 @@
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11(生成出库ID)的移库工作档
            List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut3(slave.getId(), crnStn.getStaNo().toString());
            List<TaskWrk> taskWrks = taskWrkMapper.selectList(new EntityWrapper<TaskWrk>()
                    .eq("crn_no",slave.getId())
                    .eq("wrk_sts",11)
                    .eq("io_type",3));
            for (TaskWrk taskWrk : taskWrks){
                if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("")) {
                if (Cools.isEmpty(taskWrk.getTargetPoint())){
                    List<Integer> list = openServiceImpl.getInEnableRoadway();
                    Map<String, Object> map = new HashMap<>();
                    map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
                    ToWmsDTO toWmsDTO = new ToWmsDTO();
                    toWmsDTO.setWarehouseId("1688469798893297665");
                    toWmsDTO.setContainerCode(taskWrk.getBarcode());
                    toWmsDTO.setApplyType("TUNNEL_LOCATION");
                    toWmsDTO.setTaskTunnel(taskWrk.getCrnNo());
                    toWmsDTO.setCanInboundTunnels(list);
                    String response = null;
                    try {
                        response = new HttpHandler.Builder()
                                .setHeaders(map)
                                .setUri(wmsUrl)
                                .setPath("wcsManager/wcsInterface/inboundTaskApply")
                                .setJson(JSON.toJSONString(toWmsDTO))
                                .build()
                                .doPost();
                    }catch (Exception e){
                        log.error("wms通讯失败,"+e.getMessage());
                        continue;
                    }
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                        GetWmsDto getWmsDto = JSON.parseObject(jsonObject.get("data").toString(), GetWmsDto.class);
                        taskWrk.setOriginTargetPoint(getWmsDto.getTargetLocationCode());
                        taskWrk.setTargetPoint(Utils.getWcsLocNo(getWmsDto.getTargetLocationCode()));
                        if (!taskWrkService.updateById(taskWrk)){
                            log.error("保存wms库位号失败");
                        }
                        continue;
                    }else {
                        log.error("wms通讯失败,"+jsonObject.get("msg"));
                        continue;
                    }
                 }
                if (taskWrk == null || Cools.isEmpty(taskWrk.getTargetPoint()) || taskWrk.getTargetPoint().equals("") || taskWrk.getWrkNo() == null) {
                    continue;
                }
                // 工作档状态判断
@@ -596,13 +685,14 @@
                crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                crnCommand.setSourcePosX(Utils.getRowShort(taskWrk.getStartPoint()));     // 源库位排
                crnCommand.setSourcePosY(Utils.getBayShort(taskWrk.getStartPoint()));     // 源库位列
                crnCommand.setSourcePosZ(Utils.getLevShort(taskWrk.getStartPoint()));     // 源库位层
                crnCommand.setDestinationPosX(Utils.getRowShort(taskWrk.getTargetPoint()));     // 目标库位排
                crnCommand.setDestinationPosY(Utils.getBayShort(taskWrk.getTargetPoint()));     // 目标库位列
                crnCommand.setDestinationPosZ(Utils.getLevShort(taskWrk.getTargetPoint()));     // 目标库位层
                if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand))) {
                crnCommand.setSourcePosZ(Utils.getRowShort(taskWrk.getStartPoint()));     // 源库位排
                crnCommand.setSourcePosX(Utils.getBayShort(taskWrk.getStartPoint()));     // 源库位列
                crnCommand.setSourcePosY(Utils.getLevShort(taskWrk.getStartPoint()));     // 源库位层
                crnCommand.setDestinationPosZ(Utils.getRowShort(taskWrk.getTargetPoint()));     // 目标库位排
                crnCommand.setDestinationPosX(Utils.getBayShort(taskWrk.getTargetPoint()));     // 目标库位列
                crnCommand.setDestinationPosY(Utils.getLevShort(taskWrk.getTargetPoint()));     // 目标库位层
                crnCommand.setCommand((short) 1);
                if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, crnCommand),false)) {
                    log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(crnCommand));
                } else {
                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
@@ -611,6 +701,15 @@
                    taskWrk.setModiTime(now);
                    if (taskWrkMapper.updateById(taskWrk) == 0) {
                        log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", taskWrk.getWrkNo());
                    }
                    //开始运行
                    String response = CrnStartRunning(taskWrk);
                    JSONObject jsonObject = JSON.parseObject(response);
                    if (jsonObject.getInteger("code").equals(200)) {
                    }else {
                        log.error("移库任务开始运行通讯失败,"+jsonObject.get("msg"));
                        continue;
                    }
                    break;
                }
@@ -635,12 +734,23 @@
                //获取指令ID
                Integer commandId = crnProtocol.getCommandId();
                CommandInfo commandInfo = commandInfoService.selectById(commandId);
                CommandInfo commandInfo = new CommandInfo();
                if (Cools.isEmpty(commandId)){
                    commandInfo = commandInfoService.selectOne(new EntityWrapper<CommandInfo>()
                            .eq("wrk_no",crnProtocol.getTaskNo())
                            .eq("device","Crn"));
                }else {
                    commandInfo = commandInfoService.selectById(commandId);
                }
                if (commandInfo == null) {
                    //指令不存在
                    continue;
                }
                if (commandInfo.getCommandStatus() == 3){
                    continue;
                }
                commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//指令完成
                commandInfo.setCompleteTime(new Date());//指令完成时间
                if (commandInfoService.updateById(commandInfo)) {//修改成功后复位堆垛机
@@ -869,7 +979,7 @@
            } else if (taskWrk.getIoType() == 2) {
                //出库任务
                taskWrk.setWrkSts(14);//12.吊车出库中 => 14.出库完成
                taskWrk.setStatus(TaskStatusType.COMPLETE.id);
//                taskWrk.setStatus(TaskStatusType.COMPLETE.id);
                taskWrk.setModiTime(now);
                taskWrkService.updateById(taskWrk);
@@ -885,4 +995,69 @@
    }
    public synchronized String CrnStartRunning(TaskWrk taskWrk){
        String tasktype = null;
        switch (taskWrk.getIoType()){
            case 1:
                tasktype= "RK";
                break;
            case 2:
                tasktype= "CK";
                break;
            case 3:
                tasktype= "YK";
                break;
            default:
                tasktype= "未知";
        }
        Map<String, Object> map = new HashMap<>();
        map.put("x-api-key","7a15b5db-29b6-552c-8cff-0cfec3756da2");
        TaskOverToWms taskOverToWms = new TaskOverToWms();
        taskOverToWms.setFeedbackFrom("WCS"); //来源
        taskOverToWms.setWarehouseId("1688469798893297665"); //仓库标识
        taskOverToWms.setTaskNo(taskWrk.getTaskNo()); //任务号
        taskOverToWms.setTaskType(tasktype); // 任务类型
        taskOverToWms.setContainerCode(taskWrk.getBarcode()); // 容器编码
        if (taskWrk.getIoType() ==1 || taskWrk.getIoType() == 3){
            taskOverToWms.setEquipmentCode(String.valueOf(taskWrk.getCrnNo())); //设备编码
            taskOverToWms.setTargetLocationCode(taskWrk.getOriginTargetPoint()); //目标库位
        }else if (taskWrk.getIoType() ==2){
            Map<Integer,String> map1 = new HashMap<>();
            map1.put(102,"J-1101");
            map1.put(106,"J-1103");
            map1.put(110,"J-1105");
            map1.put(114,"J-1107");
            map1.put(118,"J-1109");
            map1.put(122,"J-1111");
            map1.put(305,"H-1101");
            map1.put(405,"G-1101");
            taskOverToWms.setEquipmentCode(map1.get(taskWrk.getTargetPoint())); //设备编码
            taskOverToWms.setSourceLocationCode(taskWrk.getOriginStartPoint()); //源库位
        }
        taskOverToWms.setTaskStatus("executing"); //任务状态
        String response = null;
        try {
            response = new HttpHandler.Builder()
                    .setHeaders(map)
                    .setUri(wmsUrl)
                    .setPath("wcsManager/wcsInterface/taskStatusFeedback")
                    .setJson(JSON.toJSONString(taskOverToWms))
                    .build()
                    .doPost();
        }catch (Exception e){
            log.error("堆垛机任务完成,请求wms任务完成接口失败");
        }
        apiLogService.save("堆垛机开始运行"
                ,wmsUrl+"wcsManager/wcsInterface/taskStatusFeedback"
                ,null
                ,"127.0.0.1"
                ,JSON.toJSONString(taskOverToWms)
                ,response
                ,true
        );
        return response;
    }
}