| | |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | continue; |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | } |
| | | |
| | | // 过滤盘点/拣料/并板任务 |
| | | if (null != wrkMastMapper.selectPickStepByBarcode(barcode)) { |
| | | continue; |
| | | } |
| | | // if (null != wrkMastMapper.selectPickStepByBarcode(barcode)) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast != null) { |
| | | // log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | @Deprecated |
| | | public void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | log.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 【第1阶段】 |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick0(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickOutSta()) { |
| | | |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | short staNo; |
| | | switch (wrkMast.getSourceStaNo()) { |
| | | case 104: |
| | | case 108: |
| | | staNo = 103; |
| | | break; |
| | | case 204: |
| | | case 208: |
| | | staNo = 203; |
| | | break; |
| | | default: |
| | | log.error("{}任务再入库失败,系统数据异常!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo((short) 9994); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staNo); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库【第2阶段】 |
| | | */ |
| | | public synchronized void stnToCrnStnPick1(){ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | // 0 - 9990 或者 9996 |
| | | && ((staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) || staProtocol.getWorkNo() == 9996) |
| | | && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) |
| | | && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue()) |
| | | && staProtocol.isPakMk()){ |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | |
| | | WrkMast wrkMast = null; |
| | | if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) { |
| | | wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { |
| | | log.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | } |
| | | } |
| | | if (staProtocol.getWorkNo() == 9996) { |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | if (null == wrkMast) { |
| | | log.error("{}条码错误,暂无拣料任务!", barcode); |
| | | } |
| | | } |
| | | |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | } else { |
| | | continue; |
| | | } |
| | | // if (staProtocol.getWorkNo() == 9996) { |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (null == wrkMast) { |
| | | // log.error("{}条码错误,暂无拣料任务!", barcode); |
| | | // } |
| | | // } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | |
| | | param.setWrkNo(wrkMast.getWrkNo()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | // 修改源库位状态 O.空库位 |
| | | LocMast locMast = locMastService.selectById(sourceLocNo); |
| | | locMast.setLocSts("O"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | } |
| | | // 修改目标库位状态 Q.拣料/盘点/并板再入库 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库"); |
| | | } |
| | | // 库存明细转移 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "任务库存明细转移失败!!!"); |
| | | } |
| | | |
| | | // 条码设备处理 |
| | | barcodeThread.setBarcode(""); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // continue; |
| | | } |
| | | |
| | | } |
| | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | @Async |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.locToLoc(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | |
| | | // log.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | switch (shallowLoc.getLocSts()) { |
| | | case "P": |
| | | case "R": { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() < 17) { |
| | | waitWrkMast.setIoPri(20D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务 |
| | | continue; |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() < 17) { |
| | | waitWrkMast.setIoPri(30D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务 |
| | | } |
| | | break; |
| | | } |
| | | case "F": |
| | | case "D": |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(20D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | continue; |
| | | } |
| | | if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(20D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | continue; |
| | | } |
| | | if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 9) { |
| | | continue; |
| | | case "Q": { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectBySourceLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 9) { |
| | | continue; |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } else { |
| | |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | public boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否有同库位组的出库任务,如果有,则暂停 |
| | | List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(outsideLoc)) { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) { |
| | | // log.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMast.setIoPri((double) 9998); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 判断是否为穿梭库 |
| | | if (!locMastService.isShuttle(wrkMast.getLocNo())) { |
| | | if (!locMastService.isShuttle(wrkMast.getSourceLocNo())) { |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(20D); |
| | | waitWrkMast.setIoPri(wrkMast.getIoPri() + 1); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } else { |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | |
| | |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | @Deprecated |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | return steProtocol.getSteNo().intValue(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true)) |
| | | && basSte.getBay() == Utils.getBay(locNo) |
| | | && basSte.getLev() == Utils.getLev(locNo)) { |
| | | return ste.getId(); |
| | | } |
| | | } |
| | | return null; |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(locNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(locNo)) { |
| | | return steThread; |
| | | } |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | int lev = locMast.getLev1(); |
| | | int bay = locMast.getBay1(); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 待机 |
| | | * 等待堆垛机搬运 |
| | | * 让小车行走至待机位 |
| | | */ |
| | | public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 如果处于待机位 |
| | | if (steProtocol.locaType.equals(SteLocaType.A_WAITING) || steProtocol.locaType.equals(SteLocaType.B_WAITING)) { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 行走至待机位 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | | // 入库搬 |
| | | if (wrkMast.getWrkSts() <= 10) { |
| | |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Async |
| | | @Transactional |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 42) { |
| | | // 42.吊车搬运 ===>> 43.小车到达 |
| | | wrkCharge.setWrkSts(43L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 46) { |
| | | // 46.放至待机位 ===>> 47.复位成功 |
| | | wrkCharge.setWrkSts(47L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 44) { |
| | | // 44.小车走行 ===>> 45.小车待搬 |
| | | wrkCharge.setWrkSts(45L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | |
| | | param.setBarcode(barcode); |
| | | } |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | @Async |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null); |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | locNo = SteChargeType.FIRST.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.FIRST; |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) { |
| | | steCharge = first; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge1) { |
| | | locNo = SteChargeType.SECOND.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.SECOND; |
| | | SteChargeType second = SteChargeType.SECOND; |
| | | locNo = second.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | steCharge = second; |
| | | break; |
| | | } |
| | | } |
| | | if (!devpThread.charge2) { |
| | | locNo = SteChargeType.THIRD.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null) { |
| | | steCharge = SteChargeType.THIRD; |
| | | SteChargeType third = SteChargeType.THIRD; |
| | | locNo = third.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | steCharge = third; |
| | | break; |
| | | } |
| | | } |
| | |
| | | String chargeLocNo = steCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 小车处于通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(channelLocNo) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(channelLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(channelLocNo)) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车充电阻断,原因:通道存在{}号穿梭车!", wrkCharge.getSteNo(), otherSte); |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 21.准备充电 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | |
| | | } else { |
| | | // filter |
| | | if (wrkCharge == null || (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1)) { |
| | | continue; |
| | | } |
| | | break; |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("loopSteCharge fail", e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | /** |
| | | * 执行小车充电任务 |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (null == wrkCharge) { return; } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | return; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | wrkCharge.setWrkSts(30L); |
| | | wrkChargeMapper.updateById(wrkCharge); |
| | | return; |
| | | } |
| | | try { |
| | | // filter |
| | | if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | } |
| | | } |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { continue; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { return; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("fail", e); |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("executeSteCharge fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | * 轮询充电桩是否有空闲小车 |
| | | */ |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | public synchronized void queryChargeLocOfComplete() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null)) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { return; } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // 检索充电桩 |
| | | for (SteChargeType value : SteChargeType.values()) { |
| | |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | continue; |
| | | } |
| | | // 1号充电桩 |
| | | if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | if (steProtocol.getCharge() < 99) { |
| | | continue; |
| | | } |
| | | // 2号充电桩 |
| | | if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | if (steProtocol.getMode() == 0) { |
| | | continue; |
| | | } |
| | | // 3号充电桩 |
| | | if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | if (!steProtocol.getStatusType().equals(SteStatusType.IDLE)) { |
| | | continue; |
| | | } |
| | | // 小车是否处于充电状态 |
| | | if (steProtocol.getChargeStatus() == 1) { |
| | | continue; |
| | | } |
| | | // // 1号充电桩 |
| | | // if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | // continue; |
| | | // } |
| | | // // 2号充电桩 |
| | | // if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | // continue; |
| | | // } |
| | | // // 3号充电桩 |
| | | // if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | // continue; |
| | | // } |
| | | // // 小车是否处于充电状态 |
| | | // if (steProtocol.getChargeStatus() == 1) { |
| | | // continue; |
| | | // } |
| | | // case 1 : 自动充电开 馈电 × |
| | | // case 2 : 自动充电开 满电 ✔ |
| | | // case 3 : 自动充电关 馈电 ✔ |
| | | // case 4 : 自动充电关 满电 ✔ |
| | | if (basSte.getAutoCharge().equals("Y") |
| | | && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) { |
| | | && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | // 开始穿梭车复位任务 |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(6)); |
| | | wrkCharge.setWrkSts(41L); // 41.小车准备复位 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(basSte.getIdleLoc()); |
| | | wrkCharge.setMemo("reset"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | continue; |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset); |
| | | |
| | | if (wrkCharge == null) { |
| | | // 开始穿梭车复位任务 |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(6)); |
| | | wrkCharge.setWrkSts(41L); // 41.小车准备复位 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(value.locNo); |
| | | wrkCharge.setLocNo(basSte.getIdleLoc()); |
| | | wrkCharge.setMemo("reset"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset); |
| | | if (wrkCharge == null) { return; } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(wrkCharge.getSteNo()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | return; |
| | | } |
| | | // 搬运至固定通道 |
| | | if (wrkCharge.getWrkSts() == 41L) { |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(steProtocol.getRow()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), false), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 41.小车准备复位 => 42.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(42L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 43L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去左端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 43.小车到达 ===> 44.小车走行 |
| | | wrkCharge.setWrkSts(44L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改复位任务状态 43.小车到达 ===> 44.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 45L) { |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | LocMast idleLoc = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | Integer otherSte = existOtherSte(idleLoc.getLocNo(), wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | log.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), idleLoc.getLocNo(), otherSte); |
| | | } else { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(idleLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(idleLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLoc.getLocNo(), true), idleLoc.getBay1(), idleLoc.getLev1()); |
| | | // 修改工作档状态 45.小车待搬 => 46.放至待机位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(46L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 45.小车待搬 => 46.放至待机位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | if (null != loc) { |
| | | break; |