| | |
| | | import com.core.common.DateUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.BasCrnErrorMapper; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private BasRgvService basRgvService; |
| | | @Autowired |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | public Integer wrkNo = 10000; |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public void generateStoreWrkFile() { |
| | | public synchronized void generateStoreWrkFile(Integer mark) { |
| | | String methodName = Thread.currentThread().getStackTrace()[1].getMethodName(); |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; } |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (!staProtocol.isPakMk()) { |
| | | continue; |
| | | } |
| | | staProtocol.setWorkNo(wrkNo); |
| | | News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) |
| | | && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) { |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk()) { |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)9999); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // continue; |
| | | // } |
| | | |
| | | continue; |
| | | } |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | News.error(methodName + ":工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | if (ledThread != null) { |
| | | News.error(methodName + ":扫码失败,请重试"); |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={" + wrkMast.getWrkNo() + "}, 请手动取消已存在工作档")); |
| | | } |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | WrkMast checkPick = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("barcode", barcode) |
| | | .in("io_type", 107,103)); |
| | | if (!Cools.isEmpty(checkPick)) { |
| | | continue; |
| | | } |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error(methodName + ":更新plc站点信息失败"); |
| | | |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | staProtocol.setWorkNo(wrkNo); |
| | | wrkNo++; |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error(methodName + ":请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // // 插入工作明细档 |
| | | // wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | // |
| | | // // 插入工作主档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setBarcode(barcode); // 托盘码 |
| | | // wrkMast.setFullPlt("Y"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("N"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 将入库通知档修改为已启动 |
| | | // if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) { |
| | | // throw new CoolException("修改入库通知档状态为已启动失败"); |
| | | // } |
| | | // |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // barcodeThread.setBarcode(""); |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 组托 ===》执行完成"); |
| | | |
| | | } |
| | | |
| | |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | public void generateStoreWrkFile0() { |
| | | public synchronized void generateStoreWrkFile0(Integer mark) { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 1"+" - 更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error(""+mark+" - 2"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记:" + staProtocol.getStamp()); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - wms入库 ===》执行完成"); |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | public synchronized void stnToCrnStnPick(Integer mark) { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){ |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | staProtocol.setWorkNo(9989); |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "此为拣料、并板、盘点再入库.请放在"+pickSta.getBackSta().shortValue()+"站点"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error(""+mark+" - 3"+" - 发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 拣料、并板、盘点再入库 ===》执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | @Async |
| | | public void crnStnToOutStn() { |
| | | public synchronized void crnStnToOutStn(Integer mark) { |
| | | |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 1"+" - 更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 堆垛机信息不符合入库条件!!!" |
| | | +" 堆垛机状态:"+crnProtocol.modeType+"==自动AUTO:" + CrnModeType.AUTO |
| | | +"、堆垛机任务号:"+crnProtocol.getTaskNo()+"==工作档任务号:" + wrkMast.getWrkNo().shortValue() |
| | | +"、状态枚举:"+crnProtocol.statusType+"==WAITING:90 //任务完成等待WCS确认):" + CrnStatusType.WAITING |
| | | +"、货叉位置:"+crnProtocol.forkPosType+"==HOME:0 // 货叉原位:" + CrnForkPosType.HOME); |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 堆垛机站出库到出库站 ===》执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | public synchronized void crnIoExecute(Integer mark) { |
| | | |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error(""+mark+" - 1"+" - {}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行堆垛机入出库作业下发"); |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | //mark - 1 - .... |
| | | this.crnStnToLoc(crn, crnProtocol,mark); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | //mark - 2 - .... |
| | | this.locToCrnStn(crn, crnProtocol,mark); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn, crnProtocol); // 出库 |
| | | this.locToCrnStn(crn, crnProtocol,mark); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn, crnProtocol); // 入库 |
| | | this.crnStnToLoc(crn, crnProtocol,mark); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | //mark - 3 - .... |
| | | this.locToLoc(crn, crnProtocol,mark); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 堆垛机入出库作业下发执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 回原点,堆垛机没有执行中任务,设备存在入库任务时叫回原点 |
| | | */ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread){ |
| | | public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread) { |
| | | // for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // // 获取堆垛机信息 |
| | | // CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | |
| | | // log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | // continue; |
| | | // } |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if(crnProtocol.getBay() ==1 && crnProtocol.getLevel()==1){ |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | if (crnProtocol.getBay() == 1 && crnProtocol.getLevel() == 1) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤3,12 |
| | | if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //堆垛机有执行中任务,过滤3,4,11,12 |
| | | if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) { |
| | | return; |
| | | } |
| | | |
| | | //输送线没有入库任务,过滤2 |
| | | if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) { |
| | | return; |
| | | } |
| | | News.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点"); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo((short) 9999); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点 |
| | | crnCommand.setSourcePosX((short) 0); // 源库位排 |
| | | crnCommand.setSourcePosY((short) 0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short) 0); // 源库位层 |
| | | crnCommand.setDestinationPosX((short) 0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) 0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) 0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机回原点命令下发失败,堆垛机号={},任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } |
| | | crnThread.setBackHpFlag(true); |
| | | } |
| | | // } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发:执行入库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 1"+" - 堆垛机入库站信息(staProtocol!=null继续执行):staProtocol="+staProtocol); |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error(""+mark+" - 1"+" - 2"+" - 入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | News.errorNoLog(""+mark+" - 1"+" - 3"+" - 堆垛机入库站信息(以下需要全true):" |
| | | +"自动信号"+staProtocol.isAutoing()+"有物信号"+staProtocol.isLoading() |
| | | +"工作号>0"+staProtocol.getWorkNo()+"可入信号"+staProtocol.isInEnable() |
| | | +"能入信号(wms设置).equals(\"Y\")"+staDetl.getCanining()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | if (null == wrkMast) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 4"+" - 查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error(""+mark+" - 1"+" - 5"+" - 查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error(""+mark+" - 1"+" - 6"+" - 入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // News.infoNoLog(""+mark+" - 1"+" - 7"+" - 堆垛机控制过滤:堆垛机是否空闲={},任务号={}", crnProtocol.getStatusType(),crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 8"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 9"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error(""+mark+" - 1"+" - 10"+" - {}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 1"+" - 11"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")){ |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 13"+" - // Q 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 1"+" - 14"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | News.warnNoLog(""+mark+" - 1"+" - 15"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue() |
| | | ,locMast.getRow1().shortValue(),locMast.getBay1().shortValue(),locMast.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(locMast.getLocType1() == 2); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error(""+mark+" - 1"+" - 16"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 1"+" - 17"+" - 修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 1"+" - 0"+" - 堆垛机入出库作业下发 : 入库执行完毕"); |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发:执行出库"); |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | for (WrkMast wrkMast : wrkMasts){ |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | News.error(""+mark+" - 2"+" - 1"+" - 查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | News.error(""+mark+" - 2"+" - 2"+" - 出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 3"+" - 堆垛机出库站信息(staProtocol!=null继续执行,否则循环终止):staProtocol="+staProtocol); |
| | | break; |
| | | // continue; |
| | | } else { |
| | |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // News.infoNoLog(""+mark+" - 2"+" - 4"+" - 入出库模式(此处出库方法,出库模式继续=="+devpThread.ioModeOf2F); |
| | | // continue; |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error(""+mark+" - 2"+" - 5"+" - 出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 6"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 7"+" - // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 2"+" - 8"+" - 调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 9"+" - // F、D 库位状态={}",shallowLoc.getLocSts()); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | moveLocForDeepLoc(slave, shallowLoc,mark); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(),shallowLocNo); |
| | | News.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | News.warnNoLog(""+mark+" - 2"+" - 10"+" - // Q、S 库位状态={}",shallowLoc.getLocSts()); |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | News.infoNoLog(""+mark+" - 2"+" - 11"+" - // F、D 工作状态(判断条件为==4)={}",waitWrkMast.getWrkSts()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | // return; |
| | | } |
| | | |
| | | News.warnNoLog(""+mark+" - 2"+" - 12"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() |
| | | ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue()); |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error(""+mark+" - 2"+" - 13"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 2"+" - 14"+" - 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 2"+" - 0"+" - 堆垛机入出库作业下发 : 出库执行完毕"); |
| | | } |
| | | |
| | | // /** |
| | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol,Integer mark) { |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | News.warnNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:执行库位移转"); |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error(""+mark+" - 3"+" - 1"+" - 工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error(""+mark+" - 3"+" - 2"+" - 工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | if(sta.getLocType1() != sourceSta.getLocType1()){ |
| | | News.error("移库目标库位类型与源库位类型不符"); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | return; |
| | | } |
| | | |
| | | News.warnNoLog(""+mark+" - 3"+" - 3"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue() |
| | | ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue() |
| | | ,sta.getRow1().shortValue(),sta.getBay1().shortValue(),sta.getLev1().shortValue()); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | crnCommand.setTraySize(sourceSta.getLocType1() == 2); //库位类型 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error(""+mark+" - 3"+" - 4"+" - 堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 3"+" - 5"+" - 【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 3"+" - 0"+" - 堆垛机入出库作业下发:库位移转完成"); |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Async |
| | | public void storeFinished() { |
| | | public synchronized void storeFinished(Integer mark) { |
| | | |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行对工作档的完成操作"); |
| | | if (crnProtocol.getTaskNo() == 9999) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | }else { |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error(""+mark+" - 1"+" - 堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | News.warnNoLog(""+mark+" - 2"+" - 修改成功后复位堆垛机 : 堆垛机号={}",crnThread.getCrnProtocol().getCrnNo()); |
| | | crnThread.setResetFlag(true); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 对工作档的完成操作执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | @Async |
| | | public void recCrnErr(){ |
| | | public synchronized void recCrnErr(Integer mark) { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 开始执行:堆垛机异常信息记录 : 有任务,有异常"); |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error(""+mark+" - 2"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error(""+mark+" - 3"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | News.warnNoLog(""+mark+" - 4"+" - 开始执行:堆垛机异常信息记录 : 无任务,有异常"); |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName(); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error(""+mark+" - 5"+" - 堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error(""+mark+" - 6"+" - 堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 堆垛机异常信息记录执行完成"); |
| | | } |
| | | |
| | | |
| | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | @Async |
| | | public void storeEmptyPlt(){ |
| | | public synchronized void storeEmptyPlt(Integer mark) { |
| | | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; } |
| | | LedThread ledThread = null; |
| | | if (!Cools.isEmpty(emptyInSta.getLed())) { |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && staProtocol.isPakMk() |
| | | ) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(staProtocol.getSiteId().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.errorNoLog(""+mark+" - 1"+" - 更新plc站点信息失败"); |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | if (ledThread != null) { |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(dto.getWorkNo()); |
| | | ledCommand.setIoType(1); |
| | | ledCommand.setTitle("全板入库"); |
| | | ledCommand.setLocNo(dto.getLocNo()); |
| | | ledCommand.setStaNo(dto.getStaNo()); |
| | | commands.add(ledCommand); |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, commands)); |
| | | // ledThread.errorReset(); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | // staProtocol.setWorkNo(wrkNo++); |
| | | // staProtocol.setStaNo(emptyInSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // News.errorNoLog(""+mark+" - 2"+" - 更新plc站点信息失败"); |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // |
| | | // if (ledThread != null) { |
| | | // String errorMsg = jsonObject.getString("msg"); |
| | | // if (!Cools.isEmpty(errorMsg)) { |
| | | // MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(5, errorMsg)); |
| | | // } |
| | | // } |
| | | // News.error(""+mark+" - 3"+" - 请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // |
| | | // try { |
| | | // // 插入工作主档 |
| | | // WrkMast wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(10); // 入出库状态:10.空板入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setFullPlt("N"); // 满板 |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("Y"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | //// wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | |
| | | } else { |
| | | News.errorNoLog(""+mark+" - 4"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isAutoing()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 空栈板初始化入库,叉车入库站放货执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | public synchronized void ledExecute(Integer mark) { |
| | | |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | // if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | } |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:出库 ===>> 工作档信息写入led显示器"); |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error(""+mark+" - 1"+" - 任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10 ) { |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()))); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | // if (!commands.isEmpty()) { |
| | | // if (led.getId() < 7) { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) { |
| | | // News.error(""+mark+" - 2"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } else { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | // News.error(""+mark+" - 3"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | }else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.errorNoLog(""+mark+" - 4"+" - 更新工作档失败"); |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 出库 ===>> 工作档信息写入led显示器执行完成"); |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | @Async |
| | | public void ledReset() { |
| | | // for (LedSlave led : slaveProperties.getLed()) { |
| | | // // 获取输送线plc线程 |
| | | // DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // // 命令集合 |
| | | // boolean reset = true; |
| | | // for (Integer staNo : led.getStaArr()) { |
| | | // // 获取叉车站点 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | // if (staProtocol == null) { |
| | | // continue; |
| | | // } else { |
| | | // staProtocol = staProtocol.clone(); |
| | | // } |
| | | // if (staProtocol.getWorkNo() != 0) { |
| | | // reset = false; |
| | | // break; |
| | | // } |
| | | // } |
| | | // // 获取led线程 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | // // led显示默认内容 |
| | | // if (reset) { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | // log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // } |
| | | // } |
| | | // } |
| | | public synchronized void ledReset(Integer mark) { |
| | | |
| | | // News.warnNoLog(""+mark+" - 0"+" - 开始执行:其他 ===>> LED显示器复位,显示默认信息"); |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | News.error(""+mark+" - 1"+" - {}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - 执行完成:其他 ===>> LED显示器复位,显示默认信息"); |
| | | } |
| | | |
| | | /** |
| | |
| | | * tip:同步 |
| | | */ |
| | | @Transactional |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast){ |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast) { |
| | | LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo()); |
| | | |
| | | // 获取工作号 |
| | |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 空板 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("S"); // S.入库预约,入库阻塞库位移转 |
| | | shallowLoc.setModiTime(now); |
| | | if (!locMastService.updateById(shallowLoc)){ |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) { |
| | | |
| | | try { |
| | | News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞,对浅库位进行移转(立即执行版)"); |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 2"+" - 保存工作档失败"); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 3"+" - 保存工作档明细失败"); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 4"+" - 更新源库位状态失败"); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 5"+" - 源库位出库失败"); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 6"+" - 更新目标库位状态失败"); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 7"+" - 移转失败"); |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1(){ |
| | | public synchronized void crnDemoOfLocMove1() { |
| | | try { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("堆垛机演示 ===>> 库位移转失败", e); |
| | | News.error("堆垛机演示 ===>> 库位移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | /** |
| | | * 堆垛机命令下发后,异步修改工作档状态 |
| | | */ |
| | | public synchronized void crnIoWrkMast(){ |
| | | public synchronized void crnIoWrkMast() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | |
| | | if (crnProtocol.getStatusType() != CrnStatusType.IDLE && crnProtocol.getTaskNo() != 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 入库 |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | News.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | // 出库、移库 |
| | | if (wrkMast.getWrkSts() == 11) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | News.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | |
| | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public void ioConvert() { |
| | | public synchronized void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) { |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE; |
| | | } |
| | |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKIN_MODE; |
| | | } |
| | | break; |
| | | case 401://1F |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf4F = IoModeType.PAKIN_MODE; |
| | | } |
| | | break; |
| | | } |
| | |
| | | |
| | | } |
| | | |
| | | public void outOfDevp() { |
| | | public synchronized void outOfDevp(Integer mark) { |
| | | |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick(); |
| | | if (wrkMasts.size()!=0){ |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行outOfDevp"); |
| | | } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) { |
| | | wrkMast.setCtnNo("Y"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | News.error(""+mark+" - 1"+" - 修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | // News.infoNoLog(""+mark+" - 0"+" - outOfDevp执行完成"); |
| | | } |
| | | |
| | | |
| | | public synchronized void autoEmptyOut() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoOutSite = 12; |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoOutSite); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && !staProtocol.isLoading() //无物 |
| | | && staProtocol.isOutEnable() //可出信号 |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(autoOutSite); |
| | | if (null != pakoutEmpty) { |
| | | return; |
| | | } |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyOut/v1") |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | JSONObject data = (JSONObject) jsonObject.get("data"); |
| | | News.info((String) data.get("msg")); |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1","", response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void autoEmptyIn() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoInSite = 12; |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoInSite); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && staProtocol.isLoading() //有物 |
| | | && staProtocol.isInEnable() //可入信号 |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | ) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto((short) 1, (short) 1, (short) 1); |
| | | |
| | | |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyIn/v1") |
| | | .setJson(JSON.toJSONString(locTypeDto)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | News.info((String) jsonObject.get("msg")); |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyIn/v1", JSON.toJSONString(locTypeDto), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | |
| | | //更新另一台小车地图 |
| | | Integer rgvNoOther = basRgvMapCurrent.getRgvNoOther(); |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRoute); |
| | | basRgvMapMapper.updateById(basRgvMapOther); |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("小车地图更新出错!"); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 刷新地图数据 |
| | | * */ |
| | | public synchronized void refreshRgvMap() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!2", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && (rgvProtocol.getTaskNo1()==0 || rgvProtocol.getTaskNo1()==9999) |
| | | |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 完成小车任务 |
| | | */ |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!3", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if ((rgvProtocol.getStatusType1() == RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING) |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.WORKING1) |
| | | ){ |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getTaskNo1()!=0){ |
| | | if (rgvProtocol.getTaskNo1()==9999){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1().intValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getWrkSts()!=1){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | // boolean rgvComplete = true; |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (!staProtocol.isPakMk()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | |
| | | else { |
| | | log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized void rgvRunWrkMastFullSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!4", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=0 || wrkMastSta.getWrkType()!=3){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发 |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return; |
| | | }else { |
| | | log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | // public synchronized void rgvRunWrkMastEmptyStaPut() {//放 |
| | | // try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!5", rgvSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==1 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // ) { |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | | // log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | // for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | // if (wrkMastSta.getType()!=2 || (wrkMastSta.getWrkType()!=2 && wrkMastSta.getWrkType()!=4)){// 2:空板 2:放 4:拆盘 |
| | | // continue; |
| | | // } |
| | | // boolean sign = false; |
| | | // if (wrkMastSta.getStaStart()==0 && wrkMastSta.getStaEnd()!=0){//放 |
| | | // sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | // }else { |
| | | // continue; |
| | | // } |
| | | // if (sign){ |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | // if (signMap){ |
| | | // wrkMastSta.setWrkSts(2); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // return; |
| | | // }else { |
| | | // log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // }else { |
| | | // log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("3933行执行小车放空板任务下发失败"); |
| | | // log.error("3933行"+e); |
| | | // } |
| | | // } |
| | | |
| | | // public synchronized void rgvRunWrkMastEmptyStaTake() {//取 |
| | | // try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | // if (basRgv == null) { |
| | | // log.error("{}号RGV尚未在数据库进行维护!6", rgvSlave.getId()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // ) { |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // if (basRgvMap == null) { |
| | | // log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | // continue; |
| | | // } |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | // basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | // for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | // if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=1){// 2:空板 1:取 |
| | | // continue; |
| | | // } |
| | | // boolean sign = false; |
| | | // if (wrkMastSta.getStaEnd()==0 && wrkMastSta.getStaStart()!=0){//取 |
| | | // sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | // if (sign){ |
| | | // boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | // if (signMap){ |
| | | // wrkMastSta.setWrkSts(1); |
| | | // try{ |
| | | // wrkMastStaMapper.updateById(wrkMastSta); |
| | | // }catch (Exception e){ |
| | | // log.error("更新小车任务失败"); |
| | | // } |
| | | // return; |
| | | // }else { |
| | | // log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // }else { |
| | | // log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("3989行执行小车取空板任务下发失败"); |
| | | // log.error("3989行"+e); |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 有任务但未执行 此时需要调整小车位置 |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | if (integer==0){ |
| | | return; |
| | | } |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!1", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | // && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | continue; |
| | | } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车XY移动 避让 |
| | | * */ |
| | | public synchronized boolean rgvAvoidanceXY(Integer rgvId){ |
| | | if (rgvId==1){ |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)100); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | }else { |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)161); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFullAll(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | // public synchronized boolean rgvTakeFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | // rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | // rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 小车放货至输送线任务 |
| | | * */ |
| | | // public synchronized boolean rgvPutFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | // rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | // rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | // rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | // rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 |
| | | * */ |
| | | // public synchronized boolean rgvTakeEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | // rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | // rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, rgvId, new Task(5, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 |
| | | * */ |
| | | // public synchronized boolean rgvPutEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | // try{ |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // RgvCommand rgvCommand = new RgvCommand(); |
| | | // rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | // rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | // rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | // rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | // rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | // rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, rgvId, new Task(5, rgvCommand))) { |
| | | // //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | // log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | // return false; |
| | | // } else { |
| | | // return true; |
| | | // } |
| | | // }catch (Exception e){ |
| | | // return false; |
| | | // } |
| | | // } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | } |